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Bike-Lift MA506-002 Use And Maintenance Manual Download Page 23

 

 

 

 

Operating Manual Nr. 

057-2-6-0014-R0

  

Page 23 

Version 2021 

EN

 

6

 

 Dismantling/scrapping section 

 

6.1

 

Dismantling 

Follow the Regulations regarding the materials dismantling in force in the country where the 
machine will be dismantled. 
 
Here are some useful indications in case you must disassemble the machine to reassemble it 
in other areas, store it or demolish it. 
 

6.2

 

Mechanical dismantling  

 
Before proceeding with mechanical dismantling of the machine, carefully clean the whole 
structure (see 

Cleaning and Maintenance

). 

Before removing the machine from its housing, remove all moving parts by proceeding to the 
opposite of what is described in the 

Installation

 chapter. 

For the lifting modes and the relative specific safety precautions, refer to the 

Transport, 

Handling and Storage 

chapter.

 

 

6.3

 

Scrapping  

The dismantling operations of the machine must be carried out in total safety by using the 
protections. 
 
At the end of the machine's life it is necessary to proceed to the proper dismantling of the 
components which are listed with reference to the interested party: 

 

Support structure: Fe 360/S235 

 

Hydraulic cylinder: Fe 360/S235 

 

Paint: Epoxy powder 

 

Gaskets: Polyurethane rubber 

 

Oil: Hydraulic ISO VG 1O (W32) 

 
Dispose of the different types of machine components in appropriate landfills. 
Always comply with the Legislation in force in the country where the machine is used. 

 

 

Summary of Contents for MA506-002

Page 1: ...l Scissor lifting platform Master 504 Model Version MA506 002 COMPRESSED AIR PUMP MA506 003 ELECTRO HYDRAULIC PUMP MA506 004 R ELECTRONIC WITH REMOTE CONTROL Bike Lift EUROPE s r l via Don Milani 40 42 43012 Sanguinaro di Fontanellato PARMA Italy Web site www bikelifteurope it E mail info bikelifteurope it ...

Page 2: ... 2 1 Machine name 10 2 2 Machine identification 10 2 3 Machine description 11 2 4 Intended use 12 2 5 Technical specifications 13 2 5 1 MASTER 504 13 3 Safety section 14 3 1 Environmental working values 14 3 2 Sound level 14 3 3 Residual risks 14 3 4 Operator protections 15 3 5 Safety systems 15 3 6 Pictograms 17 4 Transport and handling section 18 4 1 Transport handling storage 18 4 2 Packaging a...

Page 3: ...ESSED AIR PUMP item code 002 25 7 3 2 ELECTRO HYDRAULIC PUMP item code 003 25 7 3 3 ELECTRONIC WITH REMOTE CONTROL item code 004 R 26 8 Maintenance section 27 8 1 Lubrication 27 8 2 Bleeding of the hydraulic circuit 27 8 3 Piston replacement 28 8 4 Cleaning 29 8 4 1 Initial cleaning 29 8 4 2 General cleaning of the machine 29 8 4 3 Cleaning of work areas 30 8 5 Faults and remedies 30 8 5 1 AIR PUM...

Page 4: ...against humidity in order not to compromise its durability over time Deliver the Manual to any other user or subsequent owner of the machine Workers in charge of using this machine must have all the necessary information and must receive proper training The Manual and relative documentation are confidential by law with the prohibition of reproduction or transmission to third parties without receiv...

Page 5: ...rior written authorization of the Manufacturer 1 3 Warranty Bike Lift Europe s r l will not be held responsible for inconveniences breakages accidents etc due to lack of knowledge or failure to apply the procedures specified in this Manual The same applies to the execution of modifications changes or for the installation of accessories not previously authorised 1 3 1 Warranty conditions Bike Lift ...

Page 6: ...recommended to specify exactly the following data Model and serial number of the machine Code number and part name Required quantity Shipping means address and telephone number For replacements use only genuine spare parts Do not wait until the components are completely worn before replacing them CAUTION THE RECIPIENT WILL BE CHARGED FOR THE REPLACEMENT TOGETHER WITH THE SHIPPING COSTS We recommen...

Page 7: ...number Year Function Lifting of motorcycles for vehicle maintenance operations Complies with the essential safety requirements of the following Directive 2006 42 EC Machineries Directive Complies with the requirements of the following Harmonized Standards UNI EN ISO 12100 2010 Safety of machinery General principles of design Risk assessment and risk reduction UNI EN 1493 2010 Lifts for vehicles Pe...

Page 8: ...es of design Risk Assessment and risk reduction UNI EN 349 1993 A1 2008 Safety of machinery Minimum spaces to avoid the crushing of body parts UNI EN ISO 13850 2008 Safety of machinery Emergency shutdown Design Principles EN 1493 2010 European standard on vehicle lifting platforms EN 60204 1 2016 Directive on the state of the art for the design and construction of electrical equipment of machines ...

Page 9: ...d personnel SYMBOLS MEANING Yellow triangle pictogram generally indicates a Warning Risk e g risk of high temperatures risk of crushing the hands etc BLUE round pictogram generally indicates an obligation for example the obligation to wear certain Person Protective Equipment PPE e g goggles or the obligation to read the User Manual Round red Prohibition pictogram indicates in general a Prohibition...

Page 10: ...atform indicated on the cover 2 2 Machine identification The identification data of the machine are indicated on the plate placed on the chassis and shown in the attached declaration of conformity Refer to these details for ordering spare parts and for any contact with the Manufacturer It is absolutely forbidden for the user to remove or alter this plate Any modification or removal of the plate wi...

Page 11: ...ase in a comfortable and safe way The basic parts of the lifting platform see Figure 2 are Figure 2 Model of a lifting platform an elevating work platform red a base which can be anchored to the ground blue a scissor lift system consisting of two crossed X shaped legs green handled by a hydraulic cylinder equipped with a parachute valve The fall protection system shown in yellow in the following f...

Page 12: ...anical part and for the bodywork Any other use different from the one indicated is to be considered as not planned and may cause damage to the machine and operators It is therefore FORBIDDEN The machine must always be operated by only one operator The operator must always work in proper lighting conditions and wear clothes and protections appropriate to the performed task daily activity of a mecha...

Page 13: ...all dimensions of the lifting platform 210x92 cm GATE panel size 60x36 cm Run up ramp size 70x50 cm Total space occupied by the lift 220x92 cm Weight 250 kg The following additional data are available depending on the type of handling 2 5 1 1 MASTER 504 GATE MA504 002 AIR PUMP AIR HYDRAULIC PARAMETER VALUE Air pressure 7 10 Bar Air consumption 300 Lt Min 2 5 1 2 MASTER 504 GATE MA504 003 ELECTRO H...

Page 14: ...ions in force 3 3 Residual risks The use of the lifting platform is absolute prerogative of professional operators and specialized technicians in compliance with the requirements of Machinery Directive 2006 42 EC and subsequent updates Operators must be in full possession of all physical and mental abilities during the performance of their tasks on the machine they must not for example be under th...

Page 15: ...be requested to the Manufacturer 3 4 Operator protections Before starting any kind of activity on the motorcycle lifting platform the operator must wear appropriate PPE such as wear and safety footwear Always wear work clothing normally used in daily activities of a mechanical workshop 3 5 Safety systems The machine is equipped with a mechanical safety device Figure 3 consisting in a mechanical sa...

Page 16: ...in a vice or use the rear kickstand then fasten it firmly to the openings and the wheel lock by using a belt GIVEN THE CAPACITY VALUE INDICATED ON THE PLATE Do not exceed the load capacity of the lifting platform Use it only to lift objects Do not modify the lifting platform The load must always remain firm and stable In order to make the machine safe during the ascent phase 1 Let the anchoring ba...

Page 17: ...arms When the platform is at the desired height insert the locking bar to prevent it from falling down accidentally Load the motorcycle only when the platform is completely lowered Before lifting it make sure that nothing is supported by the ramp Do not lean the rear wheel of the motorcycle on the ramp during and after lifting ...

Page 18: ...directly by the Manufacturer It is supplied with a cardboard box and two wooden sleepers 10 cm high fixed under the lifting platform with dedicated screws In addition to the lifting platform the package also contains the wheel stop tube Figure 4 1 Figure 4 Lifting platform model The machine is delivered tested and in perfect conditions 4 3 Unloading and handling All lifting and unloading operation...

Page 19: ...lled 4 4 Goods receipt and checks The packaging is made of suitable material and is carried out by expert personnel but during the journey it may get deteriorated or damaged Upon receipt of the machine immediately check if the packages are clearly damaged If this is the case accept the goods with reserve by making photographic evidence of any damage Open the box by cutting the clips and the closin...

Page 20: ...ir the motorcycles The lifting platform must therefore be installed by taking into account the minimum distances from walls or other possible boundaries boundaries are imaginary lines which delimit the work or safety areas of other machines or structures The ascent descent ramp must be positioned so that the bike can be easily lifted The ramp must not be directed towards an obstacle which is too c...

Page 21: ...7 2 6 0014 R0 Page 21 Version 2021 EN 5 1 Run up ramp assembly The run up ramp shall be assembled following the drawing below Once fitted the ramp will be moving front and backwards while the lift is operated upside and down ...

Page 22: ...e Make sure There are no signs of obvious breakage or damage to the mechanical structures The mechanical safeties previously described are functioning The connecting pipe between the pump and the hydraulic cylinder does not have any cracks and is in good condition All the Seeger ring clips placed on the pins are installed correctly In the versions equipped with electro hydraulic pump also check th...

Page 23: ...rts by proceeding to the opposite of what is described in the Installation chapter For the lifting modes and the relative specific safety precautions refer to the Transport Handling and Storage chapter 6 3 Scrapping The dismantling operations of the machine must be carried out in total safety by using the protections At the end of the machine s life it is necessary to proceed to the proper dismant...

Page 24: ... to make it more stable CAUTION Never lift the load before making sure it is firmly fastened to the platform with belts Always check during lifting that the load does not slope and unbalance During the ascent descent phase the operator is required to distance from the lifting platform according to the length allowed by the control panel cable Proceed with the lifting operation of the structure acc...

Page 25: ...cle kickstand and lower it using the brakes to stop it 7 3 Lifting types 7 3 1 COMPRESSED AIR PUMP item code 002 The pump Figure 8 is a variable calibration pressure multiplier which allows you to obtain a hydraulic flow from a pneumatic air supply Figure 6 Compressed air pump Read carefully the attached use and maintenance Manual Air pump C M O s r l GHIBLI model 7 3 2 ELECTRO HYDRAULIC PUMP item...

Page 26: ... WITH REMOTE CONTROL item code 004 R Lifting is carried out by using a remote control connected to the hydraulic pump via a remotely control radio receiver Figure 8 remote control board with maintained action control The remote control is equipped with two buttons with maintained action which allow the ascent and descent Once the controls are released the lifting platform stops instantly DISCESA S...

Page 27: ...lowing the installation operations of the pump Commissioning If necessary add hydraulic oil to the pump by using the special level plug Use MOTOREX COREX HLF D 32 hydraulic oil or equivalents 8 1 Lubrication Check and grease the scissor sliding guides frequently Lubricate the pins and moving parts at least once a month In case of continuous use lubricate every 15 days 8 2 Bleeding of the hydraulic...

Page 28: ...nscrewing the support screws the pin top and the oil tube bottom Figure 9 Hydraulic piston 5 The piston is replaced by tightening the screws and pin and reconnecting it with the hydraulic circuit 6 Keep the ascent button pressed for as long as necessary for the piston to re fill and start the lifting operation 7 Then proceed with the operation of bleeding the hydraulic circuit Paragraph 8 2 Piston...

Page 29: ... in general The operator s standing areas Dispose the liquids and consumables used in the appropriate landfills according to the legislation of the country The cleaning of the lifting platform can be carried out by personnel without specific technical skills who however know the main characteristics of the machine in order to avoid dangerous situations 8 4 2 General cleaning of the machine Perform...

Page 30: ...obable causes which determine them and the possible remedies to be taken to eliminate them are listed below When implementing the suggested remedy always follow the instructions described in the Instructions to which the remedy refers Bike Lift Europe s r l will solve all the problems which cannot be eliminated by means of the attached instructions The motor housing Figure 13 which activates and m...

Page 31: ...too low Check that the supply of air pressure is between 6 and 10 bar Internal safety valve outside calibration Contact the Manufacturer Oil leak in the main system Check for leakage and repair where necessary The pump goes under pressure but the load does not move Excessive load Reduce the load The oil does not circulate properly Make sure there are no blocks in the pipes and the cylinder is not ...

Page 32: ...oil increases its temperature Operating on the button panel the motor runs but the lift does not rise Oil level in the pump too low Remove the casing of the pump and check the oil level through the plug Figure 16 If the level is too low add ISO VG 10 hydraulic oil Hydraulic pump problems Contact the dealer or Bike lift Operating on the button panel the motor does not run The emergency Stop Button ...

Page 33: ...ilt in lifting platform version on the button panel is inserted Release the red button on the button panel by turning it clockwise No voltage Check the mains connection plug Improper operation of the button unit on the button panel Replace the button unit Problems with the solenoid valve which controls the descent of the pump Replace the solenoid valve Figure 16 Figure 13 Electric motor Oil plug S...

Page 34: ...Operating Manual Nr 057 2 6 0014 R0 Page 34 Version 2021 EN 9 Accessories Master 504 BASIC EQUIPMENT PARAMETER VALUE Motorcycle wheel stop bar 1 pc Tool tray side wings 2 pcs Run up ramp 1 pz ...

Page 35: ...Operating Manual Nr 057 2 6 0014 R0 Page 35 Version 2021 EN SPARES TECHNICAL DRAWINGS ...

Page 36: ...Operating Manual Nr 057 2 6 0014 R0 Page 36 Version 2021 EN 9 1 MASTER 504 ...

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