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9

BEFORE OPERATION

Table  1

  covers  important  inspection

points  on  vehicles  which  should  be
checked prior to operation. Depending
on  use,  some  vehicles  may  require
additional checks.

Figure  3

  shows  a  sample  format  for

an  Operator  Checklist,  which  can  be
modified as necessary to fit your oper-
ation.

Periodic  maintenance  of  this
vehicle by a 

QUALIFIED SER-

VICE TECHNICIAN

 is required.

QUALIFIED SERVICE TECH-

NICIAN

 should check the vehi-

cle regularly during preventive
maintenance for proper lubrica-
tion, proper fluid levels, brake
maintenance, motor mainte-
nance and other areas specified
in the parts and service manual
maintenance section.

If the vehicle is found to be unsafe
and in need of repair, or contrib-
utes to an unsafe condition,
report it immediately to the des-
ignated authority. Do not operate
it until it has been restored to a
safe operating condition. Do not

make any unauthorized repairs
or adjustments. All service must
be performed by a 

QUALIFIED

SERVICE TECHNICIAN

 using

Big Joe OEM parts.

PREPARING FOR OPERATION

Preparing  the  vehicle  for  operation
after delivery or transport:

1.

Check that the equipment is com-
plete.

2.

Check  the  hydraulic  oil  level.
Refer to 

page 22

.

3.

Install the battery if necessary.

4.

Charge  the  batteries.  Refer  to

page 21

.

5.

Visually  inspect  the  entire  vehi-
cle for obvious damage.

DURING INITIAL USE

Operating the vehicle with no load or
under  light  load  conditions  for  initial
use  is  recommended.  A  light  load  is
30  to  50%  of  the  rated  load.  During
the  first  100  hours  of  operation
observe the following:

1.

Prevent  the  new  battery  from
over-discharging.

2.

Perform  preventive  maintenance
services carefully and completely.

3.

Avoid  sudden  stops,  starts  or
turns.

4.

Perform  oil  changes and lubrica-
tion earlier than specified.

WARNING:

WARNING:

WARNING:

Summary of Contents for Joey J1 Series

Page 1: ...K SUPPORT VEHICLE U S Patent Nos D730 614 D733 389 D733 390 9 440 830 and D734 589 Other patents pending NOTE This vehicle is for indoor and level surface use only NOTE For the most current parts info...

Page 2: ......

Page 3: ...efore operating inspect the floor area it will be used on and be certain it will support the vehicle at full capacity and lift height Identify and avoid holes drop offs bumps and obstructions Before a...

Page 4: ...own and sound horn at cross aisles and wherever vision is obstructed Avoid hazardous loca tions Enter and exit platform only through raised access gates and with the plat form fully lowered and vehicl...

Page 5: ...For fur ther information on obtaining a com plete parts and service manual see page 24 of this manual The operator who knows his her vehi cle will learn to spot problems as they develop This is accomp...

Page 6: ...This vehicle is not for use on mezzanines or balcony areas The design permits one man to perform all operations of selecting stock driving vehicle and replacing the stock at the designated place The...

Page 7: ...ray 3 Warning light 4 Cover 5 Control panel 6 Casters 7 Frame 8 Drive wheel 9 Hydraulic pump and reservoir 10 Battery retainer 11 Battery 12 Deadman footswitch 13 Operator platform 14 Load wheels 15 S...

Page 8: ...nt panel If the name plate or warning decals are lost or damaged they should be replaced immediately Have your supervisor or the designated author ity contact Big Lift LLC s Authorized Dealer for repl...

Page 9: ...ot operate it until it has been restored to a safe operating condition Do not make any unauthorized repairs or adjustments All service must be performed by a QUALIFIED SERVICE TECHNICIAN using Big Joe...

Page 10: ...10 Figure 3 Sample of Operator Check List R7033...

Page 11: ...g Travel controls Check that travel control on right control arm operates in all speed ranges in forward and reverse Wheels Check drive wheel for cracks or damage Move vehicle to check load wheels and...

Page 12: ...NT 1 Lift button 2 Lower button 3 Horn button 4 Keyswitch 5 Travel switch 6 Emergency power discon nect switch 7 Steering control 8 Battery disconnect and charger 9 Emergency lowering button 10 Deadma...

Page 13: ...avel direction is also indicated on the instrument panel EMERGENCY POWER DISCON NECT SWITCH 6 Figure 4 Pushing down the emergency power disconnect switch disconnects the main power deactivates all ele...

Page 14: ...rected by a qualified mechanic TEMPERATURE ALARM LED 3 Figure 5 When the temperature of the drive motor is too high the LED will illumi nate Temporarily stop operation until the temperature drops and...

Page 15: ...There are four speed ranges available in both the high speed driving mode and the crawl speed driving mode Use the left function key 6 Figure 5 to select the desired mode 1 indi cates the slowest spee...

Page 16: ...dis able or adjust safety mechanisms or switches Hazardous area A hazardous area is defined as the area in which a person is at risk due to vehicle movement lift ing operations or the load itself Thi...

Page 17: ...k is only to be used indoors on a level surface This vehicle is not for use on mezzanines or balcony areas STOPPING PROCEDURES The brake pattern of the vehicle depends largely on the ground condi tion...

Page 18: ...on 2 Figure 7 until you reach the desired height Lowering the vehicle sounds an intermittent alarm beeper EMERGENCY LOWERING If a condition exists where lowering without power is necessary instruct so...

Page 19: ...e the load from storage loca tion 4 to tray 3 4 Press the lower button 2 until the platform is completely low ered TRANSPORTING LOADS 1 Always transport load with the platform completely lowered 2 Alw...

Page 20: ...ways fully lower the platform before moving to the next maintenance position Ensure a safe work environment before proceeding with maintenance and never operate the lift outside PARKING When leaving t...

Page 21: ...ed terminals must be covered with a non slip insulation mat Wear glasses for eye protec tion Wear rubber overshoes protective wear and rubber gloves when servicing batter ies Battery storage If batter...

Page 22: ...for Application Figure 11 Lubrication Diagram Table 3 Lubrication Chart No 1 Grease Polylub GA352P No 2 Hydraulic oil L HM46 FIG 3 2 INDEX NO LOCATION METHOD OF APPLICATION TYPE Table 3 3 APPLICATION...

Page 23: ...ICE MANUAL A complete parts and service manual covering this vehicle is available from Big Lift LLC To order obtain the serial number of your vehicle and contact your Big Joe Authorized Dealer You may...

Page 24: ...Big Lift LLC...

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