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6

SAFETY SYMBOLS

WARNING

 and 

CAUTION

 are both signal words intended to alert the operator to

the existence and relative degree of a hazard. They are both preceded by a safety
alert symbol consisting of an exclamation mark enclosed by a triangle.

Warning

 indicates a hazard which could result in injury or death if proper pre-

cautions are not taken.

Caution

 indicates a reminder of routine safety practices.

A prohibition slash (circle with diagonal slash through it) indicates a procedure or
action that should 

not

 be performed under any circumstances, as both personal

injury and/or damage to equipment will result.

    GENERAL DESCRIPTION       

The  self-propelled  J1  elevating  work
platform  lifts  and  transports  up  to
1,000  pounds  capacity  including  load
and  operator.  Please  see  the  name
plate 

Figure  2

  for  specific  capacity

information. The vehicle enables gen-
eral  maintenance  work  and  efficient
selection  and  moving  of  materials  in
any  area  or  at  any level  of  the  ware-
house  or  storeroom.  This  vehicle  is
not for use on mezzanines or balcony
areas. The design permits one man to
perform  all  operations  of  selecting
stock,  driving  vehicle,  and  replacing
the stock at the designated place. The
battery-powered  vehicle  is  quiet  and
allows operation in closed areas with-
out special provisions for ventilation.
Users  shall  comply  with  all  require-
ments  indicated  in  applicable  OSHA
standards  and  the  current  edition  of
A.N.S.I.  A92.6.  By  following  these
requirements  and  the  recommenda-
tions contained in this manual, you will

receive  many  years  of  dependable
service from your vehicle. 
The AC drive motor propels the vehi-
cle  in  forward  or  reverse  direction.
The  vehicle  can  be  driven  with  the
platform  raised  or  lowered;  however
the speed is restricted as the platform
is raised.
On demand power steering makes the
vehicle  highly  maneuverable  and
extremely quiet.
The control arms are used to operate
the work vehicle and provide operator
safety.
The  pick  tray  is  used  to  place  and
transport merchandise. 
The  operator  platform  contains  the
“deadman” footswitch vehicle must be
depressed for the vehicle to operate.
The  folding  rear  tray  provides  for
transporting up to a 200 pound load.

Summary of Contents for Joey J1 Series

Page 1: ...K SUPPORT VEHICLE U S Patent Nos D730 614 D733 389 D733 390 9 440 830 and D734 589 Other patents pending NOTE This vehicle is for indoor and level surface use only NOTE For the most current parts info...

Page 2: ......

Page 3: ...efore operating inspect the floor area it will be used on and be certain it will support the vehicle at full capacity and lift height Identify and avoid holes drop offs bumps and obstructions Before a...

Page 4: ...own and sound horn at cross aisles and wherever vision is obstructed Avoid hazardous loca tions Enter and exit platform only through raised access gates and with the plat form fully lowered and vehicl...

Page 5: ...For fur ther information on obtaining a com plete parts and service manual see page 24 of this manual The operator who knows his her vehi cle will learn to spot problems as they develop This is accomp...

Page 6: ...This vehicle is not for use on mezzanines or balcony areas The design permits one man to perform all operations of selecting stock driving vehicle and replacing the stock at the designated place The...

Page 7: ...ray 3 Warning light 4 Cover 5 Control panel 6 Casters 7 Frame 8 Drive wheel 9 Hydraulic pump and reservoir 10 Battery retainer 11 Battery 12 Deadman footswitch 13 Operator platform 14 Load wheels 15 S...

Page 8: ...nt panel If the name plate or warning decals are lost or damaged they should be replaced immediately Have your supervisor or the designated author ity contact Big Lift LLC s Authorized Dealer for repl...

Page 9: ...ot operate it until it has been restored to a safe operating condition Do not make any unauthorized repairs or adjustments All service must be performed by a QUALIFIED SERVICE TECHNICIAN using Big Joe...

Page 10: ...10 Figure 3 Sample of Operator Check List R7033...

Page 11: ...g Travel controls Check that travel control on right control arm operates in all speed ranges in forward and reverse Wheels Check drive wheel for cracks or damage Move vehicle to check load wheels and...

Page 12: ...NT 1 Lift button 2 Lower button 3 Horn button 4 Keyswitch 5 Travel switch 6 Emergency power discon nect switch 7 Steering control 8 Battery disconnect and charger 9 Emergency lowering button 10 Deadma...

Page 13: ...avel direction is also indicated on the instrument panel EMERGENCY POWER DISCON NECT SWITCH 6 Figure 4 Pushing down the emergency power disconnect switch disconnects the main power deactivates all ele...

Page 14: ...rected by a qualified mechanic TEMPERATURE ALARM LED 3 Figure 5 When the temperature of the drive motor is too high the LED will illumi nate Temporarily stop operation until the temperature drops and...

Page 15: ...There are four speed ranges available in both the high speed driving mode and the crawl speed driving mode Use the left function key 6 Figure 5 to select the desired mode 1 indi cates the slowest spee...

Page 16: ...dis able or adjust safety mechanisms or switches Hazardous area A hazardous area is defined as the area in which a person is at risk due to vehicle movement lift ing operations or the load itself Thi...

Page 17: ...k is only to be used indoors on a level surface This vehicle is not for use on mezzanines or balcony areas STOPPING PROCEDURES The brake pattern of the vehicle depends largely on the ground condi tion...

Page 18: ...on 2 Figure 7 until you reach the desired height Lowering the vehicle sounds an intermittent alarm beeper EMERGENCY LOWERING If a condition exists where lowering without power is necessary instruct so...

Page 19: ...e the load from storage loca tion 4 to tray 3 4 Press the lower button 2 until the platform is completely low ered TRANSPORTING LOADS 1 Always transport load with the platform completely lowered 2 Alw...

Page 20: ...ways fully lower the platform before moving to the next maintenance position Ensure a safe work environment before proceeding with maintenance and never operate the lift outside PARKING When leaving t...

Page 21: ...ed terminals must be covered with a non slip insulation mat Wear glasses for eye protec tion Wear rubber overshoes protective wear and rubber gloves when servicing batter ies Battery storage If batter...

Page 22: ...for Application Figure 11 Lubrication Diagram Table 3 Lubrication Chart No 1 Grease Polylub GA352P No 2 Hydraulic oil L HM46 FIG 3 2 INDEX NO LOCATION METHOD OF APPLICATION TYPE Table 3 3 APPLICATION...

Page 23: ...ICE MANUAL A complete parts and service manual covering this vehicle is available from Big Lift LLC To order obtain the serial number of your vehicle and contact your Big Joe Authorized Dealer You may...

Page 24: ...Big Lift LLC...

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