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Make it a habit to inspect your trike from time to time, especially
when new.  Fasteners have a habit of working loose at first
and this can cause a safety hazard.  Also, you’ll find that the
right front wheel tends to pick up debris from the edge of the
road faster than the left front wheel, because it’s running closer
to the curb.  The Catrike comes with Kevlar-belted tires for
puncture resistance, but this does not mean they’re immune
to flats.

Keeping your trike clean will maximize its life.  Wash it from
time to time, but avoid the use of pressure washers.  They do
a great job of getting dirt out of tight spaces, but they do an
equally good job of driving lubricant out of where it needs to
be.  It’s better to use a bucket of water, mild detergent and a
soft brush.

We recommend fitting fenders to the trike.  This goes a long
way towards keeping it from getting dirty in the first place.

Many new owners tend to over-lube the chain.  It should not
be dripping with lube.  A properly lubricated chain looks dry
and clean, and while it may leave a bit of a mark on your hand
if you grab it, it should not be a gloppy mess.  Use your favorite
lube and follow the instructions.

Always keep your tires filled to the recommended pressure
(printed on the tire sidewall).  The tubes are not entirely airtight,
and the tire will lose pressure over time.  Trikes by nature will
scrub the tires a bit, so they may not last as long as they would
on a bicycle.  Overly aggressive riding will shorten tire life.

Your seat mesh will stretch a bit and settle in over time. It’s
not meant to be drum-tight…it’s meant to support you
comfortably.  Pull the straps tight from time to time when the

trike is new…eventually the mesh and straps will settle into a
stable configuration that you’ll find is quite comfortable.

If you’ve purchased the optional headrest, we recommend
placing the pad so that it’s behind your neck, just under the
lower edge of the helmet, and in a position that lets you rest
your head on it if you need to but which doesn’t force you to
have your head on it all the time.  The headrest is nice and
soft, but it does transmit road vibration. On the Speed, we find
that we can ride all day without using the headrest as long as
the road is flat, but as soon as we start climbing hills it’s nice
to have that support available.  On the Road, many people
find that the headrest is not necessary at all.

If you’re adjusting the trike to fit another rider, make absolutely
certain that the chain is of the right length.  In order to get the
maximum possible gear range, the Catrike drive train pushes
the derailleurs close to their maximum capacity.  The chain
must be long enough to handle the big chain ring/big cog
combination…if it’s too short, it’s possible to severely damage
the drive train by shifting into this gear combination and applying
power.  You can get away with a slack chain, but NEVER ride
with a chain that’s too short.

Improper toe can cause extremely rapid tire wear. Toe is set
by the mechanic during installation of the tie rod.  We’ve heard
reports from the field of improperly set toe, with resulting
excessive tire wear. Don’t assume it’s been done right! Check
it yourself.  Toe is checked by measuring the distance between
the front tires at approximately axle height ahead of the axle,
then comparing this measurement with the distance between
the tires behind the axle. The difference should be no more
than 1/16 inch with the front narrower than the rear.  See the
section on toe in the assembly instructions to learn more.

Maintenance tips

Summary of Contents for Catrike Pocket Series

Page 1: ...TM Big Cat HPV LLC 720 Business Park Blvd Ste 22 Winter Garden Fl 34787 Owner Manual 2005 ...

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Page 3: ...pg 01 TM Owner Manual 2005 Road Speed and Pocket ...

Page 4: ...pg 02 TM Contents 03 Introduction 04 Safety and riding tips 06 Maintenance tips 07 Assembly instructions 14 Specifications 15 Limited Warranty ...

Page 5: ...ing you fun and good times for years to come Please take a moment to read through this document especially the sections on safety and riding tips You may find that the most comfortable place to be while you re doing this is sitting stationary on your trike We hope you enjoy owning and riding your Catrike Paulo Camasmie CEO Designer Big Cat HPV LLC ...

Page 6: ...y be enough to help oncoming motorists see you but it s not sufficient to actually light your way If you re going to ride at night spend the money and get a good headlight While it may seem silly to wear a helmet on a low slung tricycle you should always do so It s very hard to tip the trike over but it can happen Also if you have a close encounter of the worst kind with a car or stationary object...

Page 7: ... really need to At high enough speeds the trike won t lift the rear wheel it will just skid And at very low speeds there isn t enough momentum to hit the chain rings on the ground Brake Steering Our frames are designed for a diminished brake steer effect However keep in mind that the trike is not a heavy vehicle such as a car It does not have hydraulic electronics or self correcting mechanisms eit...

Page 8: ...rike is new eventually the mesh and straps will settle into a stable configuration that you ll find is quite comfortable If you ve purchased the optional headrest we recommend placing the pad so that it s behind your neck just under the lower edge of the helmet and in a position that lets you rest your head on it if you need to but which doesn t force you to have your head on it all the time The h...

Page 9: ...It is very common among Catrike owners on the net to identify themselves with their names followed by their trike models and serial numbers Welcome to this nice group Other optional accessories such as a headrest or fenders may also be in the box Tools required To put your Catrike together you ll need A set of metric Allen wrenches A set of English Allen wrenches A small adjustable wrench We stron...

Page 10: ...lies and the left and right wheels Look at the writing on the brake discs At least one of them will have a marking that says DIRECTION OF ROTATION This will tell you which wheel it is just remember that the brake disc goes on the inside of the wheel This photo shows the right wheel Shown right on the right and left on the left Catrike Speed and Pocket spindles Spindles may also be called kingpin o...

Page 11: ...e installation of the headset is identical to a bicycle The only difference is that the 1 clamp has the assembly function of a stem Pre load the bearing by tightening The bearing load should be set the same as with a bicycle On the Speed and the Pocket install the handle bar onto the spindle in place of the 1 clamp Replace the head set top cap and tighten it down For the position of the handle bar...

Page 12: ...hrough the housing then through another ferrule Thread the end of the cable through the fittings in the brake actuating arm The ferrule fits under the rubber boot Loosen the cable clamp bolt put the cable under the clamp plate pull it taut and retighten the bolt Using a bicycle cable cutter preferred or a SHARP pair of wire cutters cut the brake cable so that a few inches extend beyond the clamp b...

Page 13: ...derailleurs pull them taut clamp them down trim and seal the ends Before you clamp the rear derailleur cable in place screw the barrel adjuster on the derailleur in as far as it will go then back it off 1 to 1 1 2 full turns Note that there is no adjuster on the front derailleur Install your preferred pedals We recommend that you use clipless pedals They re not only safer they re far more convenie...

Page 14: ...taller rider If this short piece of chain is between two PowerLinks adjusting the trike should take only a couple of minutes It s a good idea to mark the boom for both length and orientation for each rider using a Sharpie marker so that the setting can be repeated easily Just to be clear on what we mean by two links check the photo Don t forget that the PowerLink counts as one link There s a trick...

Page 15: ... by completing the steps above to set it up parallel then turning the tie rod on each side a of a revolution out so that the front tips of the wheels will move in The heavier the rider is the more that is desired To set toe on the Speed and Pocket models To adjust the toe simply loosen the rod end jam nuts rotate the tie rod by rolling it between your fingers The rod end bearings are threaded in o...

Page 16: ...7 To 98 Rider Weight Limit 39 To 46 Fit Ergonomics Weight Limit 300lb Seat Width 14 X Seam 39 To 46 Option Extra Long Boom Up To 53 Components Triple Crankset 30 42 52t Shimano Triple Front Derailleur Hollow Bottom Bracket Sram X7 1 1 Grip Shifters Avid 5 Disc Brakes Sram 11 34 9sp Cassette Sram X7 Rear Derailleur Sram Pc 59 Chain 406 Tires Safety Flag Included Pedals And Rack Not Included Welded ...

Page 17: ...opriate use or abuse These are important safety checks and very important to help prevent accidents bodily injury to the rider and shortened useful product life cycle of a Catrike tricycle frameset Crash Replacement Program If your Catrike tricycle or frameset ever fails in such a manner that the warranty is denied you are still eligible for Catrike s crash replacement program This program is inte...

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Page 19: ...TM Big Cat HPV LLC 720 Business Park Blvd Ste 22 Winter Garden Fl 34787 ...

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