Big Backyard MONTERREY PLAY SYSTEM F23265 Installation And Operating Instructions Manual Download

Page: 6 / 64

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Keys to Assembly Success

Part Identification Key

On each page, you will find the parts and

quantities required to complete the assembly

step illustrated on that page. Here is a sample.

Symbols

Throughout these instructions symbols are provided as important reminders for proper and safe assembly.

Proper Hardware Assembly

Lag screws require drilling pilot

holes to avoid splitting wood. Only

a flat washer is required. For ease of

installation liquid soap can be used

on all lag-type screws.

For bolts, tap T-Nut into hole with

hammer. Insert the hex bolt through

lock washer first then flat washer then

hole. Because the assemblies need to

be squared do not completely tighten

until instructed. Pay close attention to

diameter of the bolts. 5/16” is slightly

larger than 1/4”.

Once the assembly is tightened, watch for exposed

threads. If a thread protrudes from the T-Nut, remove the

bolt and add washers to eliminate this condition. Extra

washers have been provided for this purpose.

This identifies information that requires special

attention. Improper assembly could lead to an

unsafe or dangerous condition.

Where this is shown, 2 or 3

people are required to safely

complete the step. To avoid

injury or damage to the

assembly make sure to get help!

Check that assembly is square

before tightening bolts.

Use a measuring tape to assure

proper location.

Check that set or assembly is properly level

before proceeding.

Pre-drill a pilot hole before

fastening screw or lag to prevent

splitting of wood.

This indicates time to tighten bolts, but

not too tight! Do not crush the wood.

This may create splinters and cause

structural damage.

Use

Help

Use

Help

Measure

Distance

Square

Assembly

Use

Level

Pre-drill

1/8” Bit

Tighten

Bolts

Yes

CAUTION – Protrusion Hazard

Tools Required

Shovel

Level

#2 & #3 Phillips

or Robertson

Safety

Glasses

Drill (1/8”

3/16” Bit)

Measuring

Tape

Hammer

Ratchet 1/2”,

7/16” & 9/16”

Square

Ruler

Step

Ladder

1234

Post 2 x 4 x 83”

Summary of Contents for MONTERREY PLAY SYSTEM F23265

Page 1: ...ght Limit 110 lbs 49 9 kg per child RESIDENTIAL HOME USE ONLY Not intended for public areas such as schools churches nurseries day cares or parks Rev 05 22 2012 Two person assembly Table of Contents Warnings and Safe Play Instructions pg 2 Protective Surfacing Guidelines pg 3 Instructions for Proper Maintenance pg 4 About Our Wood Limited Warranty pg 5 Keys toAssembly Success pg 6 Metric Conversio...

Page 2: ...t when it is wet Do not permit rough play or use of equipment in a manner for which it was not intended Standing on or jumping from the roof elevated platforms swings climbers ladders or slide can be dangerous Do not allow children to swing empty rides or seats Do not allow children to go down slide head first or run up slide WARNING WARNING Safe Play Instructions 2 SERIOUS HEAD INJURY HAZARD Inst...

Page 3: ...3 support solowavedesign com ...

Page 4: ...4 support solowavedesign com ...

Page 5: ...5 support solowavedesign com ...

Page 6: ...rom the T Nut remove the bolt and add washers to eliminate this condition Extra washers have been provided for this purpose This identifies information that requires special attention Improper assembly could lead to an unsafe or dangerous condition Where this is shown 2 or 3 people are required to safely complete the step To avoid injury or damage to the assembly make sure to get help Check that a...

Page 7: ...m 8mm For example HARDWARE LENGTH CHART inches vs millimetres 6 152 5 140 5 127 4 114 4 102 3 89 3 76 2 64 2 51 1 38 1 32 1 1 8 29 1 25 4 7 8 22 3 4 19 1 2 12 7 1 4 6mm Flat Washer 1 4 6mm Lock Washer 1 4 0 25 6mm Hex Bolt 1 4 6mm T Nut 5 16 31 8mm Lag Screw 5 16 8mm Flat Washer 1 4 0 25 6mm Lag Screw 1 4 6mm Flat Washer 5 16 8mm Flat Washer 5 16 8mm Lock Washer 5 16 31 8mm Hex Bolt 5 16 8mm T Nut...

Page 8: ...nches 59 25 inches x 25 4mm IMPORTANT Dimensions in brackets mm represent millimetres 1 x 2 1 x 4 1 x 5 1 x 6 15 9 5 8 3 3 8 85 7 2 x 4 3 3 8 85 7 1 3 8 34 9 2 x 2 1 1 2 38 1 1 1 2 38 1 2 x 3 2 1 2 63 5 1 3 8 34 9 4 1 2 114 3 5 8 15 9 5 3 8 136 5 5 8 15 9 5 4 x 6 5 1 2 139 7 1 25 4 4 x 6 5 1 4 133 4 3 1 4 82 6 4 x 4 3 1 4 82 6 3 1 4 82 6 15 9 5 8 1 3 8 34 9 2 x 6 5 3 8 136 5 1 1 2 38 1 ...

Page 9: ...2 3641884 Part Identification Reduced Part Size Nominal Size x 3 x 4 1 x 2 1 x 4 1 x 5 Actual Size x 3 7 16 x 3 x 1 x 3 x 4 Part Identification Reduced Part Size Part Identification Reduced Part Size 1pc 1239 Picket 1 x 2 x 23 1 2 Box 2 3641239 26pc 0517 Cedar Roofing 3 8 x 3 1 2 x 48 Box 2 3630517 1pc 0358 Top Front Back 1 x 4 x 46 1 2 Box 2 3640358 1pc 1658 Safety Rail 1 x 4 x 38 1 2 Box 2 36416...

Page 10: ... 5 8 Box 2 3641883 1pc 1872 Ground 1 x 5 x 75 5 8 Box 2 3641872 2pc 1881 CE Centre Gap Board 1 x 5 x 38 3 4 Box 2 3631881 Part Identification Reduced Part Size Nominal Size 1 x 5 1 x 6 Actual Size x 4 x 5 Part Identification Reduced Part Size Part Identification Reduced Part Size 4pc 0702 CE Wall Boards 1 x 6 x 23 1 2 Box 2 3630702 4pc 0514 Roof Brace 1 x 6 x 13 Box 2 3640514 2pc 0515 Top 1 x 6 x ...

Page 11: ... 1868 Table Support 2 x 2 x 38 3 4 Box 2 3641868 2pc 0367 Floor Gusset 2 x 3 x 11 Box 2 3640367 Part Identification Reduced Part Size Nominal Size 1 x 6 5 4 x 4 2 x 2 2 x 3 2 x 4 Actual Size x 5 1 x 3 1 x 1 1 x 2 1 x 3 Part Identification Reduced Part Size Part Identification Reduced Part Size 1pc 0795 Side Joist 2 x 2 x 43 Box 2 3640795 2pc 1882 Short Joist 2 x 2 x 20 1 2 Box 2 3641882 2pc 0349 R...

Page 12: ...Upright 2 x 4 x 48 5 16 Box 2 3641856 Part Identification Reduced Part Size Nominal Size 2 x 4 2 x 6 Actual Size 1 x 3 1 x 5 Part Identification Reduced Part Size Part Identification Reduced Part Size 1pc 4919 SW Rail Block 2 x 4 x 5 3 8 Box 2 3644919 1pc 1825 Back Beam 2 x 6 x 83 5 8 Box 2 3631825 4pc 1500 Post 2 x 4 x 83 Box 2 3641500 1pc 1885 Centre Post 2 x 4 x 79 5 8 Box 2 3641885 ...

Page 13: ...9277222 1pc H1 Hex Bolt 1 4 x 1 1 2 9277212 10pc LS3 Lag Screw 1 4 x 3 9262230 4pc LS1 Lag Screw 1 4 x 1 1 2 9262212 2pc H4 Hex Bolt 1 4 x 4 9277240 4pc H7 Hex Bolt 1 4 x 5 1 2 9277252 5pc H5 Hex Bolt 1 4 x 4 1 2 9277242 1pc H8 Hex Bolt 1 4 x 4 1 4 9277241 Hardware Identification Actual Size ...

Page 14: ...edesign com Hardware Identification Actual Size 4pc G1 Hex Bolt 5 16 x 1 1 2 9277312 2pc G8 Hex Bolt 5 16 x 2 9277320 5pc G4 Hex Bolt 5 16 x 4 9277340 5pc G5 Hex Bolt 5 16 x 4 1 2 9277342 4pc G2 Hex Bolt 5 16 x 1 9277310 ...

Page 15: ...Identification Actual Size 28pc S7 Pan Screw 12 x 2 9264620 4pc S15 Wood Screw 8 x 1 3 4 9260513 5pc S10 Pan Screw 8 x 1 9264510 60pc S5 Pan Screw 8 x 1 2 9264504 4pc S6 Pan Screw 12 x 1 9264610 22pc FW2 5 16 Flat Washer 9251300 52pc FW1 1 4 Flat Washer 9251200 17pc FW0 3 16 Flat Washer 9251100 44pc FW3 8 Flat Washer 9251500 2pc MB1 Machine Bolt 12 x 1 2 9269602 18pc TN2 5 16 T Nut 9285300 2pc LN2...

Page 16: ...0255 9200256 9750255 1X 3750255 Canopy Set 3750702 1X 3320190 Stool Seat Set 2X 3320401 Flower Box Set Green 1X 3320215 Phone Assembly Part Identification Reduced Part Size 1X 3201103 4 Pk Corner Brace Set 2X 3724943 42 Belt Swing Yellow w welded chain 1X 3320356 Big Backyard I D Plaque w hardware 1X 3320386 Rocks 5pk 3 Green 2 Yellow 1X 3310148 Slide 48 High Rail Green ...

Page 17: ...this information if you contact the Consumer Relations Department Please refer to Page 6 for proper hardware assembly Each step indicates which bolts and or screws you will need for assembly as well as any flat washers lock washers t nuts or lock nuts A This is the time for you to inventory all your hardware wood and accessories referencing the parts identification sheets This will assist you with...

Page 18: ...traight line Make sure the boards are evenly spaced and do not exceed 2 3 8 between boards E Place 1 rock on each 0630 and 0631 CE Rock Board fig 2 2 and attach using 1 PB2 1 4 x 1 1 4 Pan Bolt with lock washer flat washer and barrel nut and 1 S10 8 x 1 Pan Screw per rock The Screw must be in the hole directly under the Pan Bolt it will stop the rock from spinning fig 2 3 Note Gaps between boards ...

Page 19: ...16 x 1 1 2 Hex Bolt with lock washer flat washer and t nut in the hole indicated in fig 3 2 3 3 Correct hole usage is very important Important Swing End With Overhang Important Fort End Side No Overhang D Attach 1 H7 1 4 x 5 1 2 Hex Bolt with lock washer flat washer and t nut to the ends of each 1826 Front Beam and 1825 Back Beam The bolts do not attach to anything but MUST be installed to the bea...

Page 20: ...x 4 1 2 Hex Bolts with lock washer flat washer and t nut fig 4 1 Wood Parts Hardware 5 16 Flat Washer 5 16 Lock Washer 5 16 T Nut Fig 4 1 1863 1862 1856 G4 G5 1863 G5 5 16 Flat Washer 5 16 Lock Washer 5 16 T Nut 2 x 5 16 x 4 Hex Bolt 5 16 lock washer 5 16 flat washer 5 16 t nut 3 x 5 16 x 4 1 2 Hex Bolt 5 16 lock washer 5 16 flat washer 5 16 t nut G4 G5 2 x SW Post 2 x 4 x 86 11 16 1 x SW Support ...

Page 21: ...ate and 1 G8 5 16 x 2 Hex Bolt with 2 flat washers and lock nut in the bottom hole of Triangle Plate fig 5 4 Make sure Swing End Assembly flares out at an angle fig 5 3 Wood Parts Hardware Fig 5 2 1 4 Flat Washer 1 4 Lock Washer 1 4 T Nut H8 4919 G5 5 16 T Nut 5 16 Flat Washer 5 16 Lock Washer 5 16 Flat Washer 5 16 Lock Nut G8 1825 Side with overhang 1 x SW Rail Block 2 x 4 x 5 3 8 4919 1 x 1 4 x ...

Page 22: ...Do this twice so you have 2 Roof Support Assemblies fig 6 1 6 2 B Attach 1 0501 Joist to another at the peak using 1 S4 8 x 3 Wood Screw fig 6 1 C Place the Roof Supports and Roof Joist Assemblies in the pattern shown in fig 6 1 Fig 6 1 0863 0863 0501 0863 Fig 6 2 4 x Roof Support 2 x 3 x 43 1 2 2 x Joist 2 x 2 x 43 1 2 0863 3 x 8 x 3 Wood Screws S4 S4 S4 0501 S4 ...

Page 23: ...sembly F Drill a hole 1 1 4 above the factory drilled holes in 2 0517 Cedar Roofing Attach 1 0517 Cedar Roofing at the bottom of the Roof Support Assembly on each side making sure they are flush to each 0863 Roof Support with 3 S0 8 x 7 8 Truss Screws fig 6 3 and 6 5 G Evenly space and attach the remaining 0517 Cedar Roofing leaving no gaps with 3 S0 8 x 7 8 Truss Screws per board There should be ...

Page 24: ...ig 7 1 Note Pre drill all holes using a 1 8 drill bit before installing the lag screws B Make sure assembly is square and then fasten 1501 Floor End to 1500 Posts in the top holes using 2 LS1 1 4 x 1 1 2 Lag Screws with flat washer fig 7 1 Notice the hole locations of 1501 Floor End Fig 7 1 1 x SL Roof Side 1 x 4 x 59 1 2 1 x Floor End 1 x 5 x 38 1 4 1 x Side Ground 1x 5 x 38 1 4 2 x Post 2 x 4 x ...

Page 25: ... using a 1 8 drill bit before installing the lag screws C Make sure assembly is square and then fasten 1501 Floor End to 1500 Posts in the top holes using 2 LS1 1 4 x 1 1 2 Lag Screws with flat washer fig 8 2 Tighten all H2 1 4 x 2 Hex Bolts Notice the hole locations of 1501 Floor End and 1861 SW Mount 2 x Post 2 x 4 x 83 1 x SW Roof Side 1 x 4 x 59 1 2 1 x Wall Support 1 x 4 x 38 1 4 1 x Floor En...

Page 26: ...g the lag screws E Attach 0351 Front Back to the bottom of 1500 Posts with 2 LS3 1 4 x 3 Lag Screws with flat washer in the top pre drilled holes and 2 S7 12 x 2 Pan Screws with 3 16 flat washers in the bottom holes as shown in fig 9 1 1 x Top Front Back 1 x 4 x 46 1 2 1 x Divider 1 x 4 x 34 11 16 1 x Floor Back 5 4 x 4 x 46 3 4 1 x Front Back 1 x 5 x 46 5 8 0358 0351 0799 1855 6 x 12 x 2 Pan Scre...

Page 27: ...flat washer and t nut and to 1559 Top Front with 1 H4 1 4 x 4 Hex Bolt with lock washer flat washer and t nut fig 10 1 D Make sure 1559 Top Front is level and then attach to both 1500 Posts using 4 S7 12 x 2 Pan Screws with 3 16 flat washers fig 10 1 1 x Top Front 1 x 5 x 46 1 2 1 x Centre Post 2 x 4 x 79 5 8 1 x Floor Back 5 4 x 4 x 46 3 4 1 x Front Ground 1 x 5 x 46 5 8 1559 6 x 12 x 2 Pan Screw...

Page 28: ...Floor End place 1 0367 Floor Gusset against each 1500 Post on the Swing Wall and attach to posts using 1 LS3 1 4 x 3 Lag Screw with flat washer per post The other end of the gusset should be tight against 1501 Floor End fig 11 1 and 11 2 E Attach the other end of each 0367 Floor Gusset to 1501 Floor End with 2 S2 8 x 1 1 2 Wood Screws as shown in fig 11 1 1 x Gusset 5 4 x 4 x 18 1 2 2 x Floor Guss...

Page 29: ...ut per side fig 12 1 Make sure to keep the bolts loose B Through the pre drilled holes attach 0369 Lower Diagonals to each 1500 Post using 1 LS3 1 4 x 3 Lag Screw with flat washer per diagonal fig 12 1 Tighten the Hex Bolts from Step A 2 x Lower Diagonal 2 x 3 x 37 0369 2 x 1 4 x 3 Lag Screw 1 4 flat washer 2 x 1 4 x 2 Hex Bolt 1 4 flat washer 1 4 lock washer 1 4 t nut LS3 H2 0369 Fig 12 1 LS3 LS3...

Page 30: ...ck of the assembly attach 0795 Side Joist to the inside of 0799 Floor Back with 2 H3 1 4 x 2 1 2 Hex Bolts with lock washer flat washer and t nut in the outside holes and 2 S7 12 x 2 Pan Screws in the inside holes as shown in fig 13 1 1 x Side Joist 2 x 2 x 43 1 x Floor Joist 5 4 x 4 x 46 1 2 2 x Short Joist 2 x 2 x 20 1 2 0795 4 x 1 4 x 2 1 2 Hex Bolt 1 4 flat washer 1 4 lock washer 1 4 t nut 4 x...

Page 31: ... Centre Boards Make sure all boards are evenly spaced fig 14 1 B Attach all boards to 0795 Side Joist 0790 Floor Joist and 1882 Short Joists with 5 S2 8 x 1 1 2 Wood Screws per board fig 14 1 hidden under floor boards hidden under floor boards 2 x Cedar Gap Board 1 x 5 x 38 3 4 6 x Cedar Floor Board 1 x 5 x 38 3 4 2 x CE Centre Gap Board 1 x 5 x 38 3 4 1853 50 x 8 x 1 1 2 Wood Screw S2 1881 1851 F...

Page 32: ...re the bottom of the boards are tight against the floor boards and bevelled edges are facing out and are at the top of the boards The distance between boards should be evenly spaced not exceeding 1 13 16 fig 15 1 and 15 2 Note Gaps between boards evenly spaced not to exceed 1 13 16 Bevelled edges towards top and facing out 6 x Wall Board 1 2 x 4 x 20 1503 24 x 8 x 7 8 Truss Head Screw S0 Fig 15 1 ...

Page 33: ...op Front Back fig 16 1 B Place 0705 Cedar Wall tight to the bottom of 0726 Panel Frame and attach to 1500 Post using 2 S2 8 x 1 1 2 Wood Screws The bevelled edge faces the inside of the assembly against 1855 Divider fig 16 2 Bevelled edge facing inside of assembly Back Fig 16 1 0726 0799 0705 1500 1855 0358 1855 0705 1 x Panel Frame1 x 2 x 25 1 2 1 x Cedar Wall 1 x 4 x 23 1 2 0726 4 x 8 x 1 1 2 Wo...

Page 34: ... Wall and 1855 Divider using 12 S5 8 x 1 2 Pan Screws with 8 flat washer as shown in fig 17 1 The 2 screws on 1855 Divider are attached from the inside of the assembly fig 17 1 C Tighten the top bolt in 1855 Divider D Make sure 0705 Cedar Wall is level and then attach to 1855 Divider using 2 S1 8 x 1 1 8 Wood Screws fig 17 1 Fig 17 1 0726 0358 1855 1500 S5 x 10 S5 Back with 8 flat washer 1 x Chalk...

Page 35: ...sembly attach 1239 Picket to 1500 Post and 1885 Centre Post tight to the top of 0799 Floor Back using 2 S2 8 x 1 1 2 Wood Screws fig 18 1 C Tight to the top of 1239 Picket attach 1880 CE Wall Board to 1500 Post and 1885 Centre Post using 4 S2 8 x 1 1 2 Wood Screws fig 18 1 1 x Cedar Floor Board 1 x 5 x 38 3 4 1 x CE Wall Board 1 x 5 x 23 1 2 1 x Picket 1 x 2 x 23 1 2 1851 10 x 8 x 1 1 2 Wood Screw...

Page 36: ... the shorter side of the Cafe Canopy The end with the screw holes should line up with the screw holes on Cafe Frame A fig 19 1 C Attach both frames together with 2 MB1 12 x 1 2 Machine Bolt with 12 lock nut fig 19 2 and 19 3 1 x Cafe Canopy 1 x Cafe Frame A 1 x Cafe Frame B 2 x 12 x 1 2 Machine Bolt 12 lock nut MB1 Fig 19 1 Fig 19 2 Fig 19 3 Cafe Canopy Cafe Frame B Cafe Frame A Notice Hole Locati...

Page 37: ...he fort fig 20 1 C The distance from the bottom of Cafe Frame B to the bottom of 1239 Picket should be 7 16 fig 20 3 D The distance from the bottom of Cafe Frame A to the bottom of 1501 Floor End should be 3 9 16 Check the distance on both sides of 1501 Floor End fig 20 4 Fig 20 2 Fig 20 3 1239 1885 Cafe Frame B 1239 Side view Front of Fort Cafe Frame A 1501 Fig 20 4 Fig 20 1 1501 1851 Side Wall 1...

Page 38: ... fig 20 7 F Attach Cafe Canopy to top of 1851 Cedar Floor Board with 5 S5 8 x 1 2 Pan Screws with 8 flat washers and to 1880 CE Wall Board with 3 S5 8 x 1 2 Pan Screws with 8 flat washer Make sure to evenly space the screws fig 20 1 and 20 8 EXTRA IMAGES S5 with 8 flat washers Evenly Spaced Cafe Frame A Cafe Frame A B Cafe Frame B 1851 1501 1501 S6 S6 S7 1239 Fig 20 5 Fig 20 6 Fig 20 7 1851 Fig 20...

Page 39: ...ght to the top of the 1851 Cedar Floor Board which the Cafe Canopy is attached to attach 2 more 1851 Cedar Floor Boards to both 1500 Posts with 4 S2 8 x 1 1 2 Wood Screws per board The boards should be tight to each other fig 21 1 Fig 21 1 1864 S2 1500 1500 1851 1884 1851 Wood Parts Hardware 2 x Cedar Floor Board 1 x 5 x 38 3 4 1 x Side Top 1 x 5 x 38 1 4 1851 12 x 8 x 1 1 2 Wood Screw S2 1884 Hid...

Page 40: ...ing 4 S1 8 x 1 1 8 Wood Screws per board fig 21 2 and 21 3 D Tight to each 0702 CE Wall Boards attach 2 more boards with bevelled edges facing out and at the top of the boards to 1884 Side Top and the middle 1851 Cedar Floor Board using 4 S1 8 x 1 1 8 Wood Screws per board fig 21 2 Wood Parts Hardware 4 x CE Wall Boards 1 x 6 x 23 1 2 0702 16 x 8 x 1 1 8 Wood Screw S1 Fig 21 2 0702 S1 1500 1864 15...

Page 41: ... top of 1559 Top Front and tight to both 1885 Centre Post and 1500 Post attach 2 1880 CE Wall Boards with bevelled edges facing out and at the top of the boards to 1559 Top Front and the middle 1880 CE Wall Board using 4 S1 8 x 1 1 8 Wood Screws per board fig 22 2 Wood Parts Hardware 4 x CE Wall Board 1 x 5 x 23 1 2 1880 8 x 8 x 1 1 2 Wood Screw 8 x 8 x 1 1 8 Wood Screw S2 Fig 22 1 S2 1880 1880 18...

Page 42: ...ide of the assembly as shown in fig 23 1 Attach using 2 S3 8 x 2 1 2 Wood Screws MOVE FORT TO FINAL LOCATION FINAL LOCATION MUST BE LEVEL GROUND Warning To prevent tipping and avoid potential injury stakes must be driven 10 1 2 into ground Digging or driving stakes can be dangerous if you do not check first for underground wiring cables or gas lines Wood Parts Hardware 3 x Ground Stake 1 1 4 x 1 1...

Page 43: ... 2 Wood Screws per 0357 Tarp Front Back fig 24 1 and 24 2 B At all 4 corners centre and attach 1 Corner Brace using 3 S5 8 x 1 2 Pan Screw per brace as shown in fig 24 1 and 24 3 Wood Parts Hardware Other Parts 8 x 8 x 1 1 2 Wood Screw 12 x 8 x 1 2 Pan Screw 2 x Tarp Front Back 1 x 4 x 47 3 4 0357 S2 S5 4 x Corner Brace Fig 24 1 S2 Fig 24 3 Fig 24 2 1865 S5 Corner Brace 1864 0357 x 3 Corner Brace ...

Page 44: ... B Attach 1 0514 Roof Brace to each 0863 Roof Support so it is tight against the angled edge of the Roof Supports using 2 S2 8 x 1 1 2 Wood Screws per brace fig 25 2 25 3 C Attach each 0514 Roof Brace to 1865 SW Roof Side and 1864 SL Roof Side using 2 S1 8 x 1 1 8 Wood Screws per brace fig 25 2 25 3 D Predrill and attach 0357 Tarp Front Back to 0501 Joists using 1 S2 8 x 1 1 2 Wood Screw per side ...

Page 45: ...he top of each 0863 Roof Support using 4 S2 8 x 1 1 2 Wood Screws per board fig 26 1 26 2 B Tight to the bottom of each 0515 Top attach 1 0516 Bottom Arch to each 0863 Roof Support using 4 S2 8 x 1 1 2 Wood Screws per board fig 26 1 26 2 16 x 8 x 1 1 2 Wood Screw 2 x Top 1 x 6 x 13 1 2 2 x Bottom Arch 1 x 6 x 24 S2 Fig 26 2 S2 0516 Fig 26 1 0515 0863 x 8 0516 0515 0863 ...

Page 46: ... and 1 2 in from the edge of the canopy attach Wall Canopy to both 1500 Posts with 2 S5 8 x 1 2 Pan Screws with 8 flat washer per post fig 27 1 D From the inside of the assembly and 1 2 in from the edge of the canopy attach Wall Canopy to both 1658 Safety Rail and 1872 Ground with 3 S5 8 x 1 2 Pan Screws with 8 flat washer per board fig 27 1 E Tighen the previously loosened bolts 10 x 8 x 1 2 Pan ...

Page 47: ... the end of 1888 Front Table Support as shown in fig 28 2 noticing the hole orientation Also the notched out edge of 1886 Short Table Top is flush to the face of 1888 Front Table Support fig 28 2 Attach boards together using 3 S7 12 x 2 Pan Screws through 1888 Front Table Support Flush to edges Longer Notch Shorter Notch Bevelled End Flush to edges Notice hole orientation 8 x 12 x 2 Pan Screw 1 x ...

Page 48: ...ap Around Canopy to 1885 Centre Post and the 1500 Post at the end of the canopy with 2 S5 8 x 1 2 Pan Screws with 8 flat washer per post fig 29 1 and 29 2 C From the inside of the assembly and 1 2 up from the edge of the canopy attach Wrap Around Canopy to 1883 Front Ground with 2 S5 8 x 1 2 Pan Screws with 8 flat washer and to 1874 Side Ground with 3 S5 8 x 1 2 Pan Screws with 8 flat washer fig 2...

Page 49: ... the screws are attached to the posts at the top edge of the tarp fig 30 1 and 30 2 B Place Short Table Top assembly tight to the bottom of Long Table Top assembly at 1500 Post and against 1885 Centre Post Attach assembly through 1888 Front Table Support to each post using 1 S3 8 x 2 1 2 Wood Screws per post fig 30 1 and 30 2 Step 30 Attach Table Top Assemblies to Fort 6 x 8 x 2 1 2 Wood Screw S3 ...

Page 50: ...attach Wrap Around Canopy to 1888 Front Table Support with 2 S5 8 x 1 2 Pan Screws with 8 flat washer and to 1868 Table Support with 3 S5 8 x 1 2 Pan Screws with 8 flat washer fig 31 1 Step 31 Attach Wrap Around Canopy to Table Supports 5 x 8 x 1 2 Pan Screw 8 flat washer S5 Fig 31 1 S5 1868 with 8 flat washer 1888 ...

Page 51: ...x 2 Pan Screws fig 32 2 C On the front of the assembly attach the Flower Box centred to the top 1880 CE Wall Board with 2 S5 8 x 1 2 Pan Screws as shown in fig 32 1 and 32 3 Note Pre drill all holes using a 1 8 drill bit before installing the S7 12 x 2 Pan Screws 2 x 8 x 1 2 Pan Screw 3 x 12 x 2 Pan Screw S5 Fig 32 1 1500 Fig 32 2 Fig 32 3 S7 S5 1880 0799 Flower Box Slide S7 Flower Box Other Parts...

Page 52: ...ch the Phone Holder with 2 S6 12 x 1 Pan Screws fig 32 4 and 32 5 E Attach one end of the Phone Cord to the Phone Holder and the other end to the base of the Phone fig 32 5 F Place Phone in the Phone Holder Fig 32 5 Fig 32 4 Hardware 2 x 12 x 1 Pan Screw Other Parts 1 x Phone Assembly 1500 S6 Phone Holder Phone Phone Cord 1500 S6 ...

Page 53: ...4 S15 8 x 1 3 4 Wood Screws as shown in fig 33 2 B Attach 0606 CE Access Board to top of Rock Wall Assembly flush to top of 0349 Rock Rail using 4 S2 8 x 1 1 2 Wood Screws fig 33 4 Note Pre drill all holes using a 1 8 drill bit before installing the S15 wood screws Fig 33 1 Fig 33 4 Fig 33 3 Fig 33 2 4 x 8 x 1 1 2 Wood Screw 4 x 8 x 1 3 4 Wood Screw 1 x CE Access Board 1 x 6 x 19 3 4 S2 0606 S15 0...

Page 54: ...reate a second seat as in fig 34 1 B Keeping the Cross Brace tight to the Seat Assemblies fasten the Cross Brace to each of the Seat Assemblies using the hardware provided fig 34 2 1 4 Flat washer Seat Seat Support Spacer 1 4 20 x 1 Machine Screw 1 4 20 x 1 1 4 Machine Screw Cross Brace 1 4 20 Lock Nut Other Parts Fig 34 1 Fig 34 2 1 x Stool Set with hardware ...

Page 55: ...per Seat Assembly fig 35 1 and 35 2 B Attach a Flower Box centred under the window on 1851 Cedar Floor Board with 2 S5 8 x 1 2 Pan Screws as shown in fig 35 1 and 35 3 Hardware Other Parts Fig 35 1 Fig 35 3 Fig 35 2 1851 S5 1874 5 16 Lock Washer 5 16 Flat Washer 5 16 T Nut not shown G2 2 x 8 x 1 2 Pan Screw 4 x 5 16 x 1 Hex Bolt 5 16 flat washer 5 16 lock washer 5 16 t nut G2 1851 S5 1 x Flower Bo...

Page 56: ...her flat washer and t nut and 1 G8 5 16 x 2 Hex Bolt with 2 flat washers and 1 lock nut as shown in fig 36 1 and 36 2 Hardware Fig 36 2 Fig 36 1 1 x 5 16 x 2 Hex Bolt 5 16 flat washer x 2 5 16 lock nut 1 x 5 16 x 4 1 2 Hex Bolt 5 16 flat washer 5 16 lock washer 5 16 t nut G5 G8 G8 5 16 Flat Washers 5 16 Lock Washer 5 16 T Nut 5 16 Lock Nut G5 1861 5 16 Flat Washers ...

Page 57: ...ws per ground stake fig 37 1 and 37 2 Warning To prevent tipping and avoid potential injury stakes must be driven 10 1 2 into ground Digging or driving stakes can be dangerous if you do not check first for underground wiring cables or gas lines Wood Parts Hardware 4 x 8 x 2 1 2 Wood Screw S3 2 x Ground Stake 1 1 4 x 1 1 2 x 14 0318 0318 Fig 37 1 1863 S3 Fig 37 2 10 1 2 In Ground ...

Page 58: ...ng Check entire play centre for bolts protruding beyond T Nuts Use extra washers to eliminate this condition Step 38 Attach Glider and Swings Other Parts Fig 39 1 A Attach 2 Belt Swings and Acro Swing to the Bolt Thru Swing Hangers fig 39 1 Acro Swing Belt Swings 2 x Belt Swings 1 x Acro Swing ...

Page 59: ... THIS WARNING I D PLAQUE TO A PROMINENT LOCATION ON YOUR PLAY EQUIPMENT Fort or Swing Post This provides warnings concerning safety and important contact information A Tracking Number is provided to allow you to get critical information or order replacement parts for this specific model Final Step Attach I D Plaque WARNING FORT OR SWING POST ...

Page 60: ...60 support solowavedesign com NOTES NOTES ...

Page 61: ...61 support solowavedesign com NOTES NOTES ...

Page 62: ...62 support solowavedesign com NOTES NOTES ...

Page 63: ...63 support solowavedesign com NOTES NOTES ...

Page 64: ...is product for ease of assembly Excellent Very Good Average Below Average Poor How would you rate our instructions Excellent Very Good Average Below Average Poor How would you rate the quality of packaging Excellent Very Good Average Below Average Poor Would you recommend the purchase of our products to friends and family Yes No Comments MM DD YY MAIL TO Solowave DesignTM 375 Sligo Road W Mount Fo...

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Summary of Contents for MONTERREY PLAY SYSTEM F23265

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