Bifold IS200 Operation, Installation, And Maintenance Manual Download Page 7

IS200 Electro-Hydraulic Actuator Positioner 

 

 

Orange Instruments Limited. 

Drwg. No.: 1357-007     Issue : K     Date : 07/10/2013          Page : 

7 of 9 

Iss c - Certificate number added.   Iss D - Ta changed to -20 to +60    
Iss E - Details of fail modes, timers and retrans. O/P added.   Retrans. Signal barrier changed to KFD0-CC-Ex1  
Iss F 

– Details of change in Max/min on & off times + addition of 10R in line with pos o/p –ve 

Iss G 

– Stepping times range change to allow finer adjustment 15/11/2007 

Iss H 

– CE Cert. of Conformity details added, Ta to –40degC, 60079:0,26 mods 25/06/2008 

Iss J 

– Harmonised standards in C of C modified to meet current status 04/08/2008 

Iss K -  Markings changed to meet EN 60079-0:2012 02/10/2103 
ATEX Certified Equipment - Change Authority ATEX Manager ONLY 

Zone of Operation 

The IS200 is an intrinsically safe device approved for operation in the following environment according to Specific Marking of 
explosion protection: 
 

Ex ia IIC T4 Ga (-40ºC 

Ta 

 +60ºC)

 

Ta = ambient temperature 

 

IEC CENELEC   

 

 

 

 

 

North America 

Zone 0 

– continuous hazard present. 

 

 

 

Division 1 

Gas Group 

– IIC (hydrogen, acetylene, carbon disulphide) 

Class 1A (Hydrogen) 

 

 

 

 

 

 

 

 

Class 1B (acetylene)  

Surface temperature 

– T4 135ºC – Ambient temperature -40ºC to +60ºC 

Physical Description 

Size 

– 70mm wide, 58mm high, 85mm deep 

Weight 

– 0.25kg 

Enclosure 

– Lexan (Top cover), Noryl (Base section) 

Equipment rating 

– IP40 

 

Specification 

Note that all supplies and signals to and from safe areas MUST pass through appropriate Instrinsically Safe barriers before 
connection to the IS200.  See circuits on Page 7. 

COMMAND SIGNAL INPUT

  

4-20mA  

nominal 240R input impedance   

 

ANALOGUE POSITION OUTPUT SIGNAL 

 

0-4.9V    

can be calibrated anywhere in this range 

– 10R resistor required in loop   

 

FEEDBACK SIGNAL INPUT 

 

Potentiometer  3-wire, any value greater than 200R  
4-20mA  

nominal 240R input impedance 

SWITCHED OUTPUTS

 

x 3 

PhotoMOS relays.  Maximum load 130mA each. 

INSTRUMENT SUPPLY  

24V dc  nominal safe area supply via an IS power supply 

SOLENOID SUPPLY  

24V dc  nominal safe area supply via an IS power supply 

USER ADJUSTMENTS

  

DEC 

  

Button to close actuator in Manual 

INC 

  

Button to open actuator in Manual 

MAN 

  

Button to toggle auto/manual mode 

CAL 

  

Button to selects Calibrate mode and store calibration data  

DIP Switch 1 -  Set stepping timers 

– DECREASE ON and OFF  (Select fast-fail during normal operation) 

DIP Switch 2 -  Set stepping timers 

– INCREASE ON and OFF 

DIP Switch 3 -  Stepping timers setting mode select 
DIP Switch 4 -  Select stepping mode 

Minimum ON 

time  

5mS. 

  Minimum OFF   time  

500mS 

Maximum ON 

time 

300mS 

Maximum OFF  time 

150 Seconds 

DZ 

 

Potentiometer to set positioning dead zone - clockwise to increase  

CAL1   

Calibration adjustment and ON time for stepping mode 

CAL2   

Adjustment for OFF time for stepping mode 

 
PERFORMANCE

 - the following applies to the IS200 only, characteristics of the feedback element, actuator system and 

isolating barriers response will have additional effects. 
Conversion  

 

10 bit max normal conversion range (4-20mA) = 1 in 800. 

O/P switch res.     

+/-1 bit theoretically, modified to up to +/-5% of span by dead band .  

Accuracy (Theo.)    

0.125% span based on conversion resolution of 1 in 800. 

Summary of Contents for IS200

Page 1: ...IS200 Intrinsically Safe Actuator Positioner Operation Installation and Maintenance Manual Operation Installation and Maintenance Manual ORM0006 IS200 O M Rev 0...

Page 2: ...co uk Northampton NN3 6XF United Kingdom The IS200 has the following specific approvals Name and Type ACTUATOR POSITIONER TYPE IS200 Certificate Number Baseefa 03ATEX0686X Specific Marking of Explosi...

Page 3: ...t panel of the enclosure Wiring To comply with the IS Certification the IS200 must be wired as shown in the circuit on Page 7 Wiring should be completed by suitably trained personnel taking into accou...

Page 4: ...s required the ON and OFF timers for the open and close solenoids have to be set This operation is best performed when the actuator hydraulics are isolated but the settings can be trimmed during norma...

Page 5: ...sh twice briefly every second 6 Use the INCREASE and DECREASE buttons to set the actuator to the required position for the maximum 20mA command signal As before this can be any position within the mec...

Page 6: ...standards in C of C modified to meet current status 04 08 2008 Iss K Markings changed to meet EN 60079 0 2012 02 10 2103 ATEX Certified Equipment Change Authority ATEX Manager ONLY IS200 dimensions a...

Page 7: ...y Safe barriers before connection to the IS200 See circuits on Page 7 COMMAND SIGNAL INPUT 4 20mA nominal 240R input impedance ANALOGUE POSITION OUTPUT SIGNAL 0 4 9V can be calibrated anywhere in this...

Page 8: ...2 24V dc 7 8 16 15 16V 1 2 24V dc 7 8 3 4 16V 1 2 24V dc 7 8 8 9 4 20mA 1 5 6 4 20mA Command MK35 Li Ex0 2 24V dc 7 8 20 21 0 4 9V 1 9 8 KFD0 CC Ex1 2 18 19 6 7 2 1 13 14 or Fault O P ESD Soln Instume...

Page 9: ...16V Always at supply potential 2 Increase Solenoid ve output 16V Set to 0V to energise solenoid 3 Increase Solenoid Supply ve 16V Must be an isolated IS supply 4 Increase Solenoid Supply 0V 0V 5 No c...

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