BHM Medical Voyager V5 Duo Technical Manual Download Page 28 | Manualshive

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28

Maintenance and Service

Main Circuit Board Replacement

Fig. 23

Removing the circuit board:

1

Unplug the main circuit board connector and two wires (orange/red-white) going to

the emergency switch.

2

Unplug the battery wire harness (orange/red-white), as well as the handset

connector extension.

3

Remove all three bolts and take away the circuit board.

Remove bolts with

8 mm socket (5/16”)

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Summary of Contents for Voyager V5 Duo

Page 1: ...Voyager Duo Technical Manual 001 19521 EN rev 0 December 2009 ...

Page 2: ...scontinue any specifications design features model or accessories shown without notice TM Trade mark of BHM Medical Inc All rights reserved BHM Medical Inc 2009 The content of this publication may not be copied either whole or in part without the consent of BHM Medical ...

Page 3: ...lacement 12 Handset Replacement 21 Main Circuit Board Replacement 25 High Limit Switch Replacement 32 Horizontal Motor Replacement 37 Safe Working Load SWL Key Installation 40 Care and Maintenance 43 Preventive Maintenance Schedule 43 User Inspections 43 Inspections by an Authorized Service Technician 44 Cleaning 46 Strap Inspection 46 Handling and Storage 46 Battery Replacement 46 Verification of...

Page 4: ...WITH CAN CSA C22 2 CSA Z323 5 98 IEC 60601 1 UL 60601 1 ISO 10535 Introduction How to use this Manual To ensure a safe operation of the Voyager Duo read the entire manual carefully especially the section on Safety Instructions and Warnings before installing operating or servicing this equipment Refer to this manual as required If anything is not completely understood please contact BHM Medical for...

Page 5: ... serious injury Read the Operating and Product Care manual before installing operating and servicing this equipment CAUTION Keep all components of the lift clean and dry and have electrical and mechanical safety checkpoints performed as instructed in the Maintenance section of the User Manual Check nameplate for voltage and frequency requirements These requirements differ by country Do not attempt...

Page 6: ...tation 7 Travel direction arrows 8 Strap 9 Spreader bar 10 Up button 11 Down button 12 Red emergency pull cord 13 Reset switch plastic insert 14 Yellow charging light 15 Green power light 16 Red maintenance overload light 17 Indicator for emergency lowering side access 18 Hand control inset 19 Charger Lift Cassette and Charger Station ...

Page 7: ... The red light illuminates to confirm that the lift is in the programming mode The red light also illuminates in the normal mode when the lift goes into overheat protection caused by overuse The red light flashes when a service inspection is required Hand control The Voyager Duo hand control comes only in the wired model Universal Charger The Voyager Duo comes equipped with a universal charging sy...

Page 8: ... red light begins to flash please contact BHM Medical if you need any assistance with performing the necessary maintenance inspection requirements Other maintenance includes changing parts or components that are subject to wear with regular use Battery Replacement Fig 3 Accessing the batteries 1 Turn unit off 2 Open and unhook both side panels Maintenance and Service ...

Page 9: ... Maintenance and Service Battery Replacement Fig 4 Removing the batteries 1 Push up on the battery 2 Slide the battery slightly to the left 3 Slide the battery outwards and carefully disconnect the wires ...

Page 10: ...arity when reconnecting the batteries NOTE Make to correctly fit the batteries back into their compartments Replacing the batteries 1 Pass the battery wires behind the plastic column located within the battery compartment 2 Reconnect the battery wires black to black red to red ...

Page 11: ...nd Service Battery Replacement Fig 6 Final steps 1 Hook the side panels back onto the main shell of the unit s housing 2 Close the side panels completely 3 Push up on the plastic insert switch to turn the unit back on ...

Page 12: ...ck into the now detached spreader bar connector This will keep the small parts from being lost Disconnecting the spreader bar from the strap 1 Gently pull the red cord to turn off the unit 2 Remove the split ring from the spreader bar clevis pin 3 Slide the clevis out from the spreader bar connector ...

Page 13: ...pen and unhook the side panels 2 Push down slightly on the battery 3 Slide the battery outwards 4 Carefully disconnect the wires 5 Unplug the handset jack from its socket located on the plastic housing unravel the cable from the strain relief and unclip the handset cable from the plastic housing ...

Page 14: ...plastic housing 1 Remove the screws that secure the top plastic housing 2 Unplug the membrane for the alternative up down switches located on the unit as well as the SWL key membrane if applicable see Fig 36 step 3 for location Remove screws with a Torx T20 screwdriver ...

Page 15: ...d turning the shaft counter clockwise 3 Completely unwind the strap and remove it from the drum 4 Lubricate the drum s teeth with food grade grease Remove screws with a Torx T20 screwdriver F o o d g r a d e g r e a s e Turn shaft counter clockwise with an 8 mm Allen key Align the head of the strap retaining bolt with the hole in the frame and remove it with a 6 mm Allen key ...

Page 16: ...until it is nearly completely wound on the drum 2 Reengage the transmission by restraining the drum with one hand and turning the shaft clockwise 3 Reinstall the strap inlet 4 Be sure to snap the battery wires into the clips located underneath the strap inlet Turn shaft clockwise with an 8 mm Allen key Replace screws with a Torx T20 screwdriver Tighten strap retaining bolt using a 6 mm Allen key ...

Page 17: ... housing 1 Plug in the membrane for the alternative up down switches located on the unit as well as for the SWL key membrane if applicable see Fig 36 step 3 for location 2 Replace the top plastic cover and secure it with the plastic screws Replace screws with a Torx T20 screwdriver ...

Page 18: ...ent Fig 13 Reinstalling the handset 1 Reconnect the handset jack back in its socket on the unit s frame 2 Thread the cable through the various points in the strain relief 3 Secure the handset cable by clipping it to the unit s plastic housing ...

Page 19: ...the batteries 1 Reconnect the batteries wires for the batteries that was previously removed 2 Reinsert the batteries back into the lift CAUTION Respect the polarity when reconnecting the batteries NOTE Make to correctly fit the batteries back into their compartments ...

Page 20: ...shell 2 Close the side panel completely 3 Reinstall the spreader bar by sliding the clevis pin back into the connector 4 Install the split ring on the clevis pin 5 Turn the unit back on by pushing in the plastic insert WARNING Make sure to fully install the split ring to keep the spreader bar from disengaging ...

Page 21: ...21 Maintenance and Service Handset Replacement Fig 16 Accessing the battery 1 Turn unit off 2 Open and unhook the side panel opposite to the emergency system access labels ...

Page 22: ...2 Maintenance and Service Handset Replacement Fig 17 Removing the battery 1 Push up on the battery 2 Slide the battery slightly to the left 3 Slide the battery outwards and carefully disconnect the wires ...

Page 23: ...ce Handset Replacement Fig 18 Accessing the handset jack 1 Unplug the handset jack from its socket located on the plastic housing unravel the cable from the strain relief 2 Unclip the handset cable from the plastic housing 1 2 ...

Page 24: ...socket located on the plastic housing 2 Thread the cable through the various points in the strain relief 3 Secure the handset cable by clipping it to the unit s plastic housing 4 Reinstall the battery see Fig 5 and side panel see Fig 6 The unit can now be turned back on by pushing upwards on the plastic insert switch ...

Page 25: ...t Fig 20 Initial preparations 1 Follow the initial steps as explained in Fig 3 and Fig 4 2 Unplug the handset jack from its socket located on the plastic housing unravel the cable from the strain relief and unclip the handset cable from the plastic housing 2 ...

Page 26: ...21 Removing the spreader bar 1 Remove the split ring from the clevis pin 2 Slide the clevis pin out from the spreader bar connector 3 Slide the clevis pin back into the now free spreader bar connector 4 Reinstall the split ring to keep small parts from being lost ...

Page 27: ... Removing the plastic housing 1 Remove the screws that secure the housing parts together 2 Unplug the membrane for the alternative up down switches located on the unit as well as the SWL key membrane if applicable see Fig 36 step 3 for location Unscrew with Torx T20 ...

Page 28: ...rd 1 Unplug the main circuit board connector and two wires orange red white going to the emergency switch 2 Unplug the battery wire harness orange red white as well as the handset connector extension 3 Remove all three bolts and take away the circuit board Remove bolts with 8 mm socket 5 16 ...

Page 29: ...tery wire harness orange red white to the emergency switch as well as the handset connector extension to the new circuit board 3 Plug the main circuit board connector and the two wires orange red white going to the emergency switch CAUTION Make sure that the insert switch is installed so that the angled side fits with the circuit support Tighten bolts for circuit with an 8 mm socket Red white Oran...

Page 30: ...alternative up down switches located on the unit as well as the SWL key membrane if applicable see Fig 36 step 3 for location 2 Reposition the handset extension cable socket in its slot on the plastic housing 3 Reinstall the screws that secure the plastic housing parts together Tighten with Torx T20 ...

Page 31: ...he looped end of the strap 2 Install the split ring on the clevis pin 3 Reinstall the handset see Fig 19 4 Replace the batteries see Fig 5 and side panels see Fig 6 The unit can now be turned back on by pushing upwards on the plastic insert switch WARNING Make sure to fully install the split ring to keep the spreader bar from disengaging ...

Page 32: ... found in Fig 7 to disconnect the spreader bar and Fig 8 to remove the batteries and the handset 2 Remove the screws that secure the top plastic housing 3 Unplug the membrane for the alternative up down switches located on the unit as well as the SWL key membrane if applicable see Fig 36 for location 4 Unplug the main cicuit connector ...

Page 33: ... Remove the lateral left right motor 4 Remove the limit switch plate and then the limit switch Remove screws with a Torx T20 screwdriver 1 Red white From switch 2 Not used 3 Blue Lateral motor 4 Blue High limit switch 5 Not used 6 Red Lateral motor 7 Not used 8 Blue High limit switch 9 Black white Battery 10 Orange From switch 11 Red Vertical motor 12 Blue Vertical motor Main Circuit Harness Wirin...

Page 34: ...rame 2 Fasten the high limit switch to the frame and reinstall the limit switch plate 3 To verify that the switch is operating correctly push down on the strap between the roller and the switch plate When the double thickness of strap meets up with the switch plate you should hear a clicking sound Tighten limit switch nuts using a 5 mm socket Verify if the limit switch is clicking Install with N O...

Page 35: ...itch Replacement Fig 30 Installing the strap inlet 1 Replace the screws that attach the strap inlet to the frame 2 Be sure to snap the battery wires into the clips located underneath the strap inlet Install screws with a Torx T20 screwdriver ...

Page 36: ...r the alternative up down switches located on the unit as well as the SWL key membrane if applicable see Fig 36 step 3 for location 3 Replace the top plastic cover and secure it with the plastic screws 4 Reconnect the handset see Fig 13 and the batteries see Fig 14 5 Reinstall the spreader bar to the strap see Fig 15 Tighten screws with a Torx T20 screwdriver ...

Page 37: ...brane if applicable see Fig 36 step 3 for location 4 Unplug the main circuit connector 5 With an extractor tool disconnect the two horizontal motor wires from the main circuit harness both are blue and replace them with the ones from the new motor 1 Red white From switch 2 Not used 3 Blue Lateral motor 4 Blue High limit switch 5 Not used 6 Red Lateral motor 7 Not used 8 Blue High limit switch 9 Bl...

Page 38: ... located in the corners of the motor support 2 Use a 8 mm wrench as a lever to push out the gear from the motor shaft 3 Remove the three screws from the motor support plate Change out the motor Remove using an 8 mm socket and an 8 mm wrench Retract the gear with an 8 mm wrench Remove using a 4 mm Allen key ...

Page 39: ...motor shaft 3 Install and tighten the two screws located in the corners of the motor support 4 Reinstall the top plastic cover see Fig 31 the handset see Fig 13 and the batteries see Fig 14 5 Reinstall the side panels and spreader bar Fig 15 Tighten using a 4 mm Allen key Line up the D shaped slot in the gear to be able to slide it on the motor shaft Tighten using an 8 mm socket and an 8 mm wrench...

Page 40: ... the connector through the hole 4 Remove the back of the label to expose the adhesive side 5 Apply the label portion of the SWL key over the old label 2 3 4 5 WARNING The installation of the safe working load key increases the safe working load to the maximum load of the lift that is 200 kg 440 lb Before installation ensure that the capacity of the rail system the spreader bars the accessories and...

Page 41: ...nd Service Safe Working Load SWL Key Installation Fig 36 Connecting the Safe Working Load key 1 Plug in the membrane for the alternative up down switches located on the unit 2 Plug in the connector for the SWL key 2 1 ...

Page 42: ...ion the handset extension cable socket within its slot on the plastic housing 2 Reconnect the handset jack back into its socket on the unit s plastic housing see Fig 13 3 Replace the top plastic cover and secure it with the plastic screws 4 Reconnect the batteries see Fig 14 reinstall the side panels and the spreader bar to the lift see Fig 15 ...

Page 43: ...ightened X X Inspect strap for wear discoloration or loose threads X Recharge batteries X X Inspect wheels in rail for damage rust or cracks Replace if damaged X WARNING The maintenance described in the following checklist is the minimum that the manufacturer recommends In some cases more frequent inspections should be carried out Continuing to use this equipment without conducting regular inspect...

Page 44: ...s Every four months or 1000 cycles Every year or 2500 cycles Every two years or 5000 cycles Inspect all sling parts attachments fabric stitch areas and strap for signs of wear discoloration deterioration or loose threads X Clean sling as indicated on the tag When necessary Inspect the spreader bar on the strap of the lift for damage or cracks Make sure all attachments are properly secured e g spli...

Page 45: ...s or 1000 cycles Every year or 2500 cycles Every two years or 5000 cycles Torque end stoppers to 20 N m 15 lbf ft X X Make sure that the bracket locking device is not visible X X Make sure rail joints are closed and that the spring pins are centered X X Make sure the rail is straight when it is not loaded X X Make sure the adjusted load setting of the lift is equal or lower than the safe working l...

Page 46: ...strap color is lighter than color in the stitched area Edge wear fraying Middle wear Handling and Storage Avoid violent impacts while transporting the lift The lift should not remain stored for long periods of time without recharging the batteries If you store or ship the Voyager Duo ensure that the power green light is turned off beforehand Battery Replacement BHM Medical uses sealed lead acid ba...

Page 47: ...e read the instructions found in the Loop Sling Instructions for Use that comes with the sling Annual Inspection The Voyager Duo and its accessories must be inspected annually by a qualified technician CAUTION Do not attempt to use a battery that was not supplied by BHM Medical BHM Medical batteries are specially designed for BHM Medical charging systems Attempting to use an unauthorized battery m...

Page 48: ...on Clean the contact blades of the charging station with mild detergent Pass the ceiling lift cassette through the charging station manually once then retry the return to charger function Batteries are always dead after only a few transfers 3 to 5 Verify the function of the ceiling lift charger and the contact plates on the clip on charging station Replace batteries with new ones The life of the c...

Page 49: ...cassette continues flashing yellow and the light does not turn solid even after recharging the unit overnight Using a voltmeter test two contact points on the charging station see Fig 39 The voltmeter should read between 26 and 30 volts VDC If available try another integrated clip on charging station from another ceiling lift or a spare one Clip it to the rail and charge the unit for 3 hours Repla...

Page 50: ...rvice telephone number 2 Date of manufacture serial number product code and manufacturer identification 3 Product name 4 Travel direction indicators 5 Emergency lowering system access identification 6 Emergency stop identification 7 Charger information ...

Page 51: ...aled rechargeable valve regulated lead acid battery Constant voltage charge Cycle used 14 1 14 4 V Standby use 13 5 13 8 V Initial current Less than 2 00 A Rating 12 V 5 Ah Battery capacity Provides up to 120 transfers with a load of 100 kg 220 lb up to 70 transfers with a load of 200 kg 440 lb Degree of protection hand remote control IPX7 Degree of protection Voyager Duo IP21 Lift protection clas...

Page 52: ...ording to the European Directive 2002 96 EG WEEE BHM Medical resident Handling products meet the requirements of Electromagnetic Compatibility EMC as stated in clause 12 5 of Annex 1 of the Medical Devices Directive 93 42 EEC WARNING This equipment is not suitable in the presence of flammable anesthetic mixtures with air or oxygen or with nitrous oxide ...

Page 53: ...53 Technical Specifications Lift Dimensions Fig 41 ...

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Page 56: ...BHM Medical 2001 Tanguay Magog QC CANADA J1X 5Y5 Phone 819 868 0441 Fax 819 868 2249 www bhm medical com MEMBER OF THE GETINGE GROUP solutions to life s challenges 001 19521 EN rev 0 December 2009 ...

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