BFT BOTTICELLI, Installation And User Manual

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INSTALLATION MANUAL
ENGLISH
Thank you for buying this product, our company is sure that you will be more
than satisfied with the product’s performance. The product is supplied with a
“Warnings” leaflet and an “Instruction booklet”. These should both be read
carefully as they provide important information about safety, installation,
operation and maintenance. This product complies with the recognised
technical standards and safety regulations. We declare that this product is in
conformity with the following European Directives: 89/336/EEC, 73/23/EEC,
98/37/EEC, 99/05/EEC (and subsequent amendments).
1) GENERAL SAFETY
WARNING! An incorrect installation or improper use of the product can cause
damage to persons, animals or things.
• The “Warnings” leaflet and “Instruction booklet” supplied with this product
should be read carefully as they provide important information about
safety, installation, use and maintenance.
• Scrap packing materials (plastic, cardboard, polystyrene etc) according
to the provisions set out by current standards. Keep nylon or polystyrene
bags out of children’s reach.
• Keep the instructions together with the technical brochure for future
reference.
• This product was exclusively designed and manufactured for the use
specified in the present documentation. Any other use not specified in
this documentation could damage the product and be dangerous.
• The Company declines all responsibility for any consequences result-
ing from improper use of the product, or use which is different from that
expected and specified in the present documentation.
• Do not install the product in explosive atmosphere.
• The construction components of this product must comply with the following
European Directives: 89/336/CEE, 73/23/EEC, 98/37/EEC and subse-
quent amendments. As for all non EEC countries, the abovementioned
standards as well as the current national standards should be respected
in order to achieve a good safety level.
• The Company declines all responsibility for any consequences resulting
from failure to observe Good Technical Practice when constructing clos-
ing structures (door, gates etc.), as well as from any deformationwhich
might occur during use.
• The installation must comply with the provisions set out by the followingEu-
ropean Directives: 89/336/CEE, 73/23/EEC, 98/37/EEC and subsequent
amendments.
• Disconnect the electrical power supply before carrying out any work on
the installation. Also disconnect any buffer batteries, if fitted.
• Fit an omnipolar or magnetothermal switch on the mains power supply,
having a contact opening distance equal to or greater than 3,5 mm.
• Check that a differential switch with a 0.03A threshold is fitted just before
the power supply mains.
• Check that earthing is carried out correctly: connect all metal parts for
closure (doors, gates etc.) and all system components provided with an
earth terminal.
• Fit all the safety devices (photocells, electric edges etc.) which are needed
to protect the area from any danger caused by squashing, conveying and
shearing.
• Position at least one luminous signal indication device (blinker) where it
can be easily seen, and fix a Warning sign to the structure.
• The Company declines all responsibility with respect to the automation safety
and correct operation when other manufacturers’ components are used.
• Only use original parts for any maintenance or repair operation.
• Do not modify the automation components, unless explicitly authorised
by the company.
• Instruct the product user about the control systems provided and the
manual opening operation in case of emergency.
• Do not allow persons or children to remain in the automation operation
area.
• Keep radio control or other control devices out of children’s reach, in
order to avoid unintentional automation activation.
• The user must avoid any attempt to carry out work or repair on the automa-
tion system, and always request the assistance of qualified personnel.
• Anything which is not expressly provided for in the present instructions,
is not allowed.
• Installation must be carried out using the safety devices and controls
prescribed by the EN 12978 Standard.
• Fit any fixed control within sight of the door but away from moving parts,
higher than 1.5 m.
• Add a label bearing the following notices:
“Keep children away from the moving door”.
“WARNING: risk of squashing”.
Regularly check that the door reverses its movement when colliding with an
obstacle 50 mm away from the floor and, if necessary, set it correctly.
2) GENERAL OUTLINE
The BOTTICELLI system is suitable for motorising sectional doors (fig. 3),
protruding fully retracting spring-operated overhead doors (fig. 2) and coun-
terweight overhead doors provided with an appropriate towing arm (fig. 4).
The overhead door must not be higher than 3 metres. Its easy installation
allows fast fitting without needing the door to be modified. The irreversible
gearmotor keeps the door locked in the closing position.
3) TECHNICAL SPECIFICATIONS
3.1) Actuator
Power supply:..................................230V~±10%, 50/60Hz single-phase (*)
Motor voltage:........................................................................................24V
Max. power absorbed from mains:......................................................236W
Lubrication:......................................................................permanent grease
Towing and pushing force:...................................................................600N
Working stroke:....................TRACK L.=2900 working stroke=2400 mm(**)
............................................TRACK L.=3500 working stroke=3000 mm(***)
Average speed:................................................................................5 m/min
Impact reaction:............................integrated torque limiter on control panel
Manoeuvres in 24 hours:..........................................................................20
Limit switch:........................................................Electronic with ENCODER
Courtesy light:......................................................24V~ 25W max, E14 bulb
Working temperature:.............................................................-15°C / +60°C
Degree of protection:............................................................................IPX0
Motor head weight:.................................................................................5kg
Noise level:....................................................................................<70dB(A)
Dimensions:....................................................................................see fig.1
(*) Available in all mains voltages.
(**)By turning the motor head by 90° (Fig.11) the useful stroke will be 2580 mm.
(***) By turning the motor head by 90° (Fig.11) the useful stroke will be 3180 mm.
4) ACTUATOR INSTALLATION
4.1) Preliminary checks
• Check that the door is balanced.
• Check that the door slides smoothly along its entire travel.
• If the door has not been newly installed, check the wear condition of all
its components.
• Repair or replace faulty or worn parts.
• The automation reliability and safety are directly influenced by the state
of the door structure.
• Before fitting the motor, remove any superfluous ropes or chains and
disable any unnecessary appliances.
4.2) FITTING
After unpacking, dispose of the parts which make up the package properly,
by separating the different type of materials (cardboard, polystyrene, PVC,
etc.) according to the national rules in force.
1) Remove the existing locking bolt from the cremone bolt of the door.
2) In order to fix the track correctly, mark the mid-point of the door, posi-
In order to fix the track correctly, mark the mid-point of the door, posi-
tion the BIN on the ceiling and mark the holes (Fig. 6).
3) Drill the ceiling with a 10-dia. drill bit following the previously made Drill the ceiling with a 10-dia. drill bit following the previously made
marks, and insert the Fischer plugs.
4) Secure the track at the base, fig.7 (ref.1-2) and fig.8 (ref.3-4-5).
5) With the help of an adequate support, lift the entire motor, screw the
With the help of an adequate support, lift the entire motor, screw the
screws onto the track-holding bracket without fixing them to the door
frame (Fig.9A) or, if the height allows it, fit the bracket to the masonry
lintel by means of plugs (Fig.9B).
6) Lift the motor-driven head until everything rests against the ceiling, and Lift the motor-driven head until everything rests against the ceiling, and
insert the fixing screws which lock the track (including the anchoring
bracket screws).
7) If the motor head and the track are not fixed directly to the ceiling, see
Fig.10 (always check that the track is level and perpendicular to the cei- (always check that the track is level and perpendicular to the cei-
ling).
8) In the case where the track is turned by 90° with respect to the motor
head, use the reference template in Fig. 11A to cut out the guard, keep-
ing to the measurements indicated. For fixing the BIN to the ceiling, see
For fixing the BIN to the ceiling, see
Fig.6 and in case the track is not fixed directly to the ceiling, see Fig.12.
9) In the case where the track is made in two halves, see Fig.13; for the
different types of fixing methods, see the previous figures.
10) Release the carriage and fix the anchoring brackets to the door panel Release the carriage and fix the anchoring brackets to the door panel
(Fig.14). The distance allowed between track and sectional door is 108
to 166 mm. In case of greater distance, it is necessary to use the brac-
kets and lower the motor; in case of shorter distance, it is necessary to
shorten the towing plate.
11) Stick the adhesive labels supplied next to the dangerous points (Fig. 5).
5) CHAIN TIGHTENER ADJUSTMENT (BOTTICELLI)
The operator supplied is already calibrated and inspected. Should the chain
tension need to be adjusted, proceed as shown in fig. 15.
1 -
BOTTICELLI VENERE
D81
1492_02