BFI Automation CFC 200 Original Operating Instructions Download Page 1

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Original Operating Instructions

Compact Flame Controller

Type:

CFC 200 (formerly 8.x)

Document No.:

BA CFC200 EN Rev8

BFI Automation Mindermann GmbH

Ruegenstrasse 7

42579 Heiligenhaus / Germany

Tel49 (2056) 98946-0
Fac49 (2056) 98946-42

http://www.bfi-automation.de

Summary of Contents for CFC 200

Page 1: ...ompact Flame Controller Type CFC 200 formerly 8 x Document No BA CFC200 EN Rev8 BFI Automation Mindermann GmbH Ruegenstrasse 7 42579 Heiligenhaus Germany Telephone 49 2056 98946 0 Facsimile 49 2056 98...

Page 2: ......

Page 3: ...t prior to initial operation 2 7 3 Technical data 3 1 3 1 General characteristic features 3 1 3 2 Electrical system Optical and Mechanical Data 3 2 3 3 Weight 3 3 3 4 Dimensions 3 3 3 5 Setting elemen...

Page 4: ...plate 5 1 5 2 Functional description 5 1 5 3 Optical aperture 5 2 6 Operation of the Compact Flame Controller 6 1 6 1 Test of the Compact Flame Controller 6 1 7 Care and Maintenance 7 1 8 Failures 8 1...

Page 5: ...and downtimes and increase the reliability and life of the device All illustrations and drawings in these operating instruc tions are shown for illustration purposes and are not au thoritative detail...

Page 6: ...in death or severe injury Follow the instructions that accompany this warning to prevent the potential risk of death and severe personal in jury This warning level indicates an potentially hazardous...

Page 7: ...osure and reproduction of documentation in whole or in part as well as the exploitation and communi cation of its content shall not be permitted unless ex pressly stated otherwise Offenders are liable...

Page 8: ...The recognised technical rules for safe and professional working also have to be observed in addition to the oper ating instructions and the regulations on accident preven tion applicable to the coun...

Page 9: ...rly check that staff are safety conscious and aware of hazards and are observing the operating in structions Before starting work staff who are assigned to work with on the device have to have read an...

Page 10: ...sories approved by us may be used This also applies to the components of other manufacturers that have been used The installation or use of non approved spare and acces sory parts and any unauthorized...

Page 11: ...General aspects 1 7 1 8 Declaration of conformity...

Page 12: ...s 1 8 1 9 Address of the manufacturer BFI Automation Mindermann GmbH Ruegenstrasse 7 42579 Heiligenhaus Germany Tel 49 2056 98946 0 Fax 49 2056 98946 42 E mail info bfi automation de Internet www bfi...

Page 13: ...steam generators single and multi burner fur naces Danger when improperly used The device may cause hazards if it is not used as in tended and or for any other purposes The device has to be used only...

Page 14: ...erson Persons who are under the influence of drugs alcohol or medication that affects reactivity shall not be permitted to carry out work on the device Connection set up maintenance and repair work ma...

Page 15: ...place worn or defective parts Use suitable maintenance tools only After repair work refit all safety devices and carry out electrical and mechanical checks Check the operating instructions for details...

Page 16: ...as been fitted with warning and danger signs for the protection of operating staff These signs have to be observed Damaged or illegible signs have to be re placed immediately 2 4 2 Safety devices on t...

Page 17: ...uding information on the replacement of parts assemblies have to be observed These tasks may only be carried out by authorised specialist staff Operating staff have to be informed before mainte nance...

Page 18: ...th the electrical regulations work on electri cal electronic parts components may only be carried out by electrical specialists Important rules of conduct Check the device in regular intervals Any def...

Page 19: ...prior to initial operation Danger of injury and material damage if improperly used Improper use of the compact flame controller can lead to injury or even death and to material damage In order to ensu...

Page 20: ...Safety 2 8...

Page 21: ...operation CFC 200 UV For monitoring gas and oil fired burn ers in the UV range CFC 200 UV1 For monitoring gas and oil fired burn ers in the UV range CFC 200 IR For monitoring diffusion flames in the I...

Page 22: ...nt consumption approx 200 mA Design according to class III SELV Ambient temperature 20 degrees to 70 degrees C Current output 0 4 20 mA Ra 250 Flame relay 1 changeover contact floating VDE 0110 class...

Page 23: ...x 223 x 120 mm l x Protection Standard housing IP 65 ATEX Zone 2 Ex proof housing IP 65 ATEX Zone 1 Declaration of conformity of housing manufacturer Approvals DIN DVGW CE CSA NG 2530AR0564 CE0085BT00...

Page 24: ...an be done during op erating The sensitivity potentiometer can be found on the back of the housing To the potentiometer applies Increase sensitivity by turn ing clockwise The potentionmeter can be set...

Page 25: ...ter J LED flame intensity green B Sensor K LED flame relay yellow C LTD Long time delay L Monitor channel D Preamplifier M Window generator E Sensitivity potentiometer N Relay safety circuit F Band pa...

Page 26: ...Technical data 3 6...

Page 27: ...ions 3 m Connecting cable with ex proof housing Harting cable terminal box kit not with ex proof hous ing 4 2 Accessories optional Power supply unit 230 115 V AC 1 swivel mount with 2 flange disk 1 3...

Page 28: ...t in sufficient time before the expiry of any periods of preclusion and or limitation relating to the compensation claims against third parties 4 5 Packaging The compact flame controller is shipped in...

Page 29: ...4 8 Space requirement See following illustration Standard housing Explosion proof housing For applications inEx zone 1 G1 223 63 120 G1 2 235 AutomationAuto mation technology for your future BFI Type...

Page 30: ...lations as well as adjustment instructions of the plant operator have to be observed 2 4 5 3 1 1 Compact Flame Controller 2 Optical alignment device 3 Purge air flange 4 Heating insulator 5 Swivel mou...

Page 31: ...such a way that the primary combustion zone in all load ranges is in side the visual angle of the compact flame controller The view axis should if possible intersect the first third of the flame of th...

Page 32: ...he images appear mirror inverted in horizontal and vertical direction The length and the diameter of the sight tube have a di rect influence on the analysable flame radiation as the vis ual angle of t...

Page 33: ...flame controller caused by the heat dissipa tion of the sight tube despite the inflow of cooling air a heat insulator optional Part No 1598 0141 00 must be employed At pressurised firing installation...

Page 34: ...For the Ex housing a special combination is availa ble Through the quick release rotation of the fixed con nection cable is prevented 1 Special cable KW5 2 Compact flame controller 3 Quick release 4 P...

Page 35: ...approved specialist staff Compact flame controllers with variable sensitivity set tings are set to the highest value at the manufacturer s works Compact flame controllers with variable frequency filte...

Page 36: ...st be carried out when new spare parts have been fitted the compact flame con troller has been moved or the flame image has been changed e g due to additional fuels new burners changes in the burner a...

Page 37: ...sure that the available supply voltage complies with the voltage indicated on the type plate Prior to connection check the device and the connecting cables for visible damage For the contact assignmen...

Page 38: ...2 br Flame relay Flame ON x 3 pk Flame relay Flame OFF x 4 gn Power supply 24V DC 24V DC 200mA 5 ye Power supply GND GND 6 gr Analog output 0 4 to 20 mA Connection of compact flame controller with in...

Page 39: ...d The outer cable shield is only on the unit connected through the gland At the loose end of the cable just cut the outer shield Inner cable shield The inner cable shield cut short at both ends This s...

Page 40: ...Laying the special cable KW5 KW6 It must not remain unequipped contact chambers All con tact chambers have to be equipped with crimp contacts The outer shield is connected to the compact flame con tr...

Page 41: ...dry place Maximum relative humidity 60 Ensure that the packages are not stored outdoors In addition It has to be assured that the floor in the storage area will remain dry throughout the storage pe ri...

Page 42: ...Transport Installation and Connection 4 16...

Page 43: ...ls from neighbouring burners to be distinguished from the monitored flame Further function groups include i a the signal processing for the dynamic monitor channel that continuously moni tors the faul...

Page 44: ...ole is positioned in front of the sensor element the lowest inci dence of radiation is done on the element The diaphragm can be locked in four different positions The diaphragm is mechanically coupled...

Page 45: ...controller depends on the burner configuration as well as on the air flow and the spectral characteristic wave length 6 1 Test of the Compact Flame Controller In order to ensure correct operation the...

Page 46: ...Operation of the Compact Flame Controller 6 2...

Page 47: ...1 7 Care and Maintenance The compact flame controller is maintenance free For cleaning use a moist cloth to wipe the housing from the outside only and clean the lens in regular intervals Take care no...

Page 48: ...Care and Maintenance 7 2...

Page 49: ...f test fault Check fault memory Possibly remove plug for 5 sec onds then start the burner again Replace compact flame control ler Flame signal soft ware above the starting thresholds Yellow LED ON Gre...

Page 50: ...Failures 8 2...

Page 51: ...flame controller with standard housing for Ex zone 2 Typ Order No CFC 200 UV1 6012 2001 00 CFC 200 UV 6012 2031 00 CFC 200 IR 6012 2041 00 CFC 200 IR3 6012 2081 00 Compact flame controller with Ex ho...

Page 52: ...Order data 9 2...

Page 53: ...31 00 Heating insulator 1 1598 0141 00 Double nipple 2 x 1 outer thread 1591 0241 00 Special cable KW5 6060 0560 00 Special cable KW6 6060 0680 00 Optical adjustment tool BFI 235 6030 0235 00 Optical...

Page 54: ...Accessories 10 2...

Page 55: ...Accessories 10 3...

Page 56: ...Accessories 10 4 BFI Automation 2018...

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