Fitting the gear selector
– Fit screw
1
(M5x20) with washer
2
, selector lever
3
, spring
holding bush
4
and selector lever spring
5
.
– Apply Loctite 243 to the screw thread and tighten the screw to
6 N·m.
– Move the selector lever away from the desmodromic mecha-
nism and fit the latter with the gear selector. Ensure that the
flat points are off-centre.
– Apply Loctite 243 to the thread of the screw
7
(M6x30) and
tighten to 10 N·m.
– Grease the preassembled shaft of the gearshift mechanism
and insert it in the bearings together with the thrust washer un-
til the selector comes into contact with the gear selector.
– Push back the selector and push in the gear control shaft un-
til it stops.
– Check that spring ends
A
touch crankcase dog
B
on the left
and right sides.
– Fit the gearchange lever and then insert all the gears in suc-
cession. When changing gears, turn the driving shaft, then re-
move the gearchange lever again.
Fitting the electric start and kickstart gears
– Oil the support surfaces of the kickstart gear
8
and of electric
start gear
9
. Fit the gears to their respective support pins.
– Fit the thrust washers and the Seeger rings with the sharp
edge facing outward.
59
6 - Motor
Release 00 Date 02/2005
1
6
7
A
B
A
8
2
3
4
5
1
Summary of Contents for RR 4T-250
Page 1: ...WORKSHOP MANUAL RR 4T 250 400 450 525 ...
Page 98: ...3 7 Carburettor Release 00 Date 02 2005 CARBURETTOR KEIHIN FCR M X 39 ...
Page 109: ...3 8 Front suspension wheel Release 00 Date 02 2005 Four Stroke l ...
Page 165: ......
Page 199: ......
Page 212: ...6 TROUBLESHOOTING 149 GB CONTENTS CHARTER 6 TROUBLESHOOTING INDEX ...
Page 215: ...152 ...