22
Workshop manual RR 4T - 250 - 400 - 450 - 525
Removing the electric start and kickstart gears
– Remove the two Seeger rings
1
and the thrust washers. Re-
move kickstart idler gear
2
and electric start idler gear
3
from
their support pins.
– Remove the double gear and the needle roller cage from the
support pin. Remove the support pin from the crankcase.
– Carefully unscrew flange screw
4
while holding the kickstart
spring in position. Decompress the kickstart spring and unfas-
ten it.
WARNING:
TAKE CARE TO AVOID INJURY DUE TO THE RE-
LEASE OF THE KICKSTART SPRING.
– Remove the kickstart shaft, the starter coupling, the spring
and the washer from the crankcase.
– Push back the guide plate and pull out the gear shaft and
thrust washer
5
from the crankcase.
– Remove screw
6
and the gear selector.
– Unscrew screw
7
and remove the selector lever together with
the bushing and the spring.
NOTE:
Remove the selector lever only if the crankcase is to be
replaced.
– Remove safety washer
8
. Remove the thrust washer, the oil
pump gear and the needle roller from the oil pump shaft.
1
2
1
3
4
8
6
5
7
Summary of Contents for RR 4T-250
Page 1: ...WORKSHOP MANUAL RR 4T 250 400 450 525 ...
Page 98: ...3 7 Carburettor Release 00 Date 02 2005 CARBURETTOR KEIHIN FCR M X 39 ...
Page 109: ...3 8 Front suspension wheel Release 00 Date 02 2005 Four Stroke l ...
Page 165: ......
Page 199: ......
Page 212: ...6 TROUBLESHOOTING 149 GB CONTENTS CHARTER 6 TROUBLESHOOTING INDEX ...
Page 215: ...152 ...