How to
Install
D3000
Page 1: ...How to Install D3000 ...
Page 2: ...ot any unusual conditions they may encounter To train new installers we recommend using this presentation in conjunction with an actual installation or at least a lab installation followed by a site visits to see typical conveyor and door machine installations Excluded from this presentation is detailed training on electrical safety which should always be performed prior to attempting any high vol...
Page 3: ...lation mounting tubing solenoid water supply Wiring power connection trigger signal wiring Tank titration Programming Learning algorithm how it works and as a sales tool Alarms troubleshooting This presentation consists of the following sections ...
Page 4: ...ing detergent feed algorithm x x x Fixed detergent reduced feed rate x Probe pulse drive x x x x Overfeed stop x x x C3M x x Low conductivity resistor x Temperature compensation x x Rinse delay x x x Rinse run time limit F fixed or P program P P P F Datalogging capability x x x External transformers x Solenoid capability detergent only x x x x Internal alarm x x x Alarm output voltage x x x Drum l...
Page 5: ... or behind the washer the former is preferred so it s easy for the dishwashers to see and react to alarms For solid or powder detergent capsule bowls be sure to install in a location where it s easy for the dishwashers to check and replace the capsule Mounting Location ...
Page 6: ...an either use a separate low level lance or a low level suction lance such as 1201071 which clamps onto the side of the drum If you want to use color transport tubing use OD blue polyflow 092384 OD red polyflow 041771 and 1 4T 1 4T compression fitting rinse tube 1205464 and the detergent standpipe 035623 035623 Detergent 1 4 ID 18 long CPVC standpipe 050572 Rinse 1 8 ID 18 long CPVC standpipe TUBI...
Page 7: ... chemical discharge side which will be connected to injection fittings on the washer Flex tubes are shipped outside of the cartridge so they don t seal shut during warm storage Loosen tube nuts insert tubes and tighten nuts as shown Always point black SnapHead pins up or down and push in to lock into place TUBING Pump Connection ...
Page 8: ...equired one for the rinse and one for the sanitizer or copper tubing line to the pressure switch We recommend using a stainless steel injection fitting if installing in a remote location since they are impervious to thermal and physical fatigue Tubes connect to the fittings just like they do to pump nuts Don t use an old hole if it s in the wrong spot Making a new hole during installation always t...
Page 9: ... way the arrows point on the solenoid since standard warewash solenoids have the water inlet on the bottom whereas OPL solenoids have it on the top Connect outlet to bowl Mount bowl in a location where it will be easy for the kitchen workers to replace the detergent capsule Solenoid Bowl ...
Page 10: ...20V 50 60 Hz WHT RED 230V 50 60 Hz If you want to inject both detergent and rinse using the rinse solenoid during the rinse cycle connect the trigger signal to one side of the terminal block and jump the signal to the other side If using a pressure switch connect it to the RINSE green PCB connection Terminal block before connecting power wires Terminal block after connecting power wires WIRING Tri...
Page 11: ...drums Connect wires from the lance sensor to the pressure switch J5 connection on the PCB The dispenser will automatically sound an alarm when the low level alarm has a contact closure The alarm can be silenced by replacing the chemicals OPTIONAL WIRING Low Level Alarm ...
Page 12: ...f the washer Ensure the probe location is not close to heater elements corners or in the path of moving mechanical components Ensure the probe location is in an area with plenty of circulation Connect probe wires to COND input If using a temperature compensated probe run the thermistor temperature wires to the TEMP input Probe wires can be run out of the pumpbox with low level wires since they don...
Page 13: ... Press the button on the left to prime the detergent Press the button on the right to prime the rinse Press both buttons to prime any sanitizer Prime the Pumps ...
Page 14: ...nobs to determine settings as noted below Knob Conductivity Mode Time Mode DETERGENT SETPOINT Concentration Set Point 0 70 Beta Units Detergent Recharge 0 30 Seconds at 99 speed RINSE SETTING Rinse Speed 0 99 while trigger is on Rinse Run Time 0 30 sec DET INITIAL CHARGE Detergent Initial Charge 0 90 seconds ...
Page 15: ... a value and then press the menu key without pressing send the check mark will flash to remind you to press send before changing the menu pressing a menu button twice will change the menu selected without saving the new setting Before programming you must change menu 23 from knob control 0 to Uniview control 1 Hold down data up data down to change a value by increments of 10 A check mark appears a...
Page 16: ...et the number to 1 for Probe Mode 2 for Probeless Timed Mode or 3 for Probeless Speed Mode So screen will read 1 1 Probe mode 1 2 Probeless time mode 1 3 Probeless speed mode only recommended for special installs by advanced users Programming Mode Selection ...
Page 17: ... 1 Conveyor dishmachine 2 Door machine power on when chemical needed Programming Machine Type ...
Page 18: ...uding VCP correction for any scale or partial short Lo is displayed if the contact is open and there is no reading Hi is displayed if the contact is closed or there s a short In the example shown the reading is 53 Beta Units Programming Conductivity Reading Probe mode only ...
Page 19: ...t reading on menu 3 and use that as the detergent setpoint on this screen The dispenser will automatically add detergent until the concentration reaches the setpoint The default is 5 seconds while typical values used are 25 35 Programming Conductivity Setpoint Probe mode only ...
Page 20: ...ch cycle The recharge time range is between 0 and 20 seconds The default is 5 seconds When the dispenser is set to run in probeless mode rather than the conductivity setpoint screen the detergent recharge and initial charge screens will appear Programming Detergent Recharge Probeless mode only ...
Page 21: ...ts purpose is to get the wash tank concentration up quickly For single tank probeless systems input a time between 0 and 240 seconds Use the DATA UP and DATA DOWN keys to input the initial charge time then press SEND The example displays an initial charge time of 60 seconds The default is 30 For probeless dump and fill systems input a 0 initial charge is not used Programming Initial Charge Probele...
Page 22: ...e rinse cycle has begun and when it begins pumping chemical The rinse delay range is 0 to 240 seconds Use the DATA UP and DATA DOWN keys to input the appropriate delay time then press SEND The example shows a rinse delay of 10 seconds The default is 0 seconds Programming Rinse Delay ...
Page 23: ... speed refers to the percentage of total pump speed 0 99 Use the DATA UP and DATA DOWN keys to input a percentage then press SEND The example shows the rinse speed at 30 The default is 10 Programming Rinse Speed ...
Page 24: ...ontinuously after rinse delay time and this menu will show a rinse time of 0 DOOR MACHINE This screen sets the maximum rinse runtime 0 to 240 seconds Use the DATA UP and DATA DOWN keys to set a rinse run time then press SEND Programming Rinse Runtime Limit Door machine only ...
Page 25: ...s available Hi indicates the contact is closed and no temp reading is available Use the chart on the right if you need to convert C o to F o Celsius Fahrenheit 30 86 35 95 40 104 45 113 50 122 55 131 60 140 65 149 70 158 80 176 90 194 Programming Wash Tank Temperature Reading Probe mode only ...
Page 26: ... This screen sets the alarm volume 0 alarm off 1 lowest volume 5 highest volume Default 5 Note there is not menu 11 or 12 so the next menu is 13 Programming Alarm Volume ...
Page 27: ...s control is to adjust the pump to best suit the viscosity of the product to be delivered The example shows a pump speed of 50 of maximum Always use a speed of 99 the default with a solenoid or it will turn on off continuously Programming Detergent Pump Speed ...
Page 28: ...pumps continue running despite low level alarm 5 Sanitizer runs with detergent pumps continue running despite low level alarm Use the DATA UP and DATA DOWN keys to select 1 or 0 then press SEND When set to run with rinse the sanitizer pump runs at the selected speed during the delay and the rinse cycle When set to run with detergent the sanitizer pump runs only when the detergent pump runs Program...
Page 29: ...m 0 99 In the example shown the speed is set to 15 The default setting is 0 Note you must use Uniview programming and modify this setting to run a sanitizer pump with a D3000 Programming Sanitizer Speed Ignore this menu if using a 2 product system ...
Page 30: ... Displays PCB version 5 Current 3 mode D3000 PCB Programming PCB ID Code Ignore this menu except during troubleshooting ...
Page 31: ... 17 18 19 Together the following screens show a rack count of 1 251 672 Programming Rack Counts Menus 17 19 19 displays digits for the values in the 10 s and 1 s This screen shows a value of 72 18 displays digits for the values in the 1 000 s and the hundreds This screen shows a value of 1 6 17 displays digits for values in the millions hundred thousands and ten thousands This screen shows a value...
Page 32: ...n shows the drain count from 0 240 The count resets after 240 The objective on including this screen is to be able to check if an account is draining the tank enough Programming Drain Count Conductivity Mode Only ...
Page 33: ...e either at the default level of 1 for hi standard conductivity range or 0 for low conductivity range The default is 1 Generally speaking the low conductivity range is only used in Japan Programming Conductivity Range Conductivity Mode Only ...
Page 34: ...l reading a different dispenser might provide In the example on the right the conductivity reading is 60 Beta Units which would cause a trouble call in most accounts Here because VCP corrects for probe scale the dispenser can keep functioning normally without causing a trouble call Programming Conductivity Reading without VCP Correction Conductivity Mode Only ...
Page 35: ...Uniview settings to run the pumps 0 Knobs Dial switch control from the PCB 1 Uniview programmed setting control Default 0 so the unit can be setup without a Uniview This screen must be changed from 0 to 1 in order to send any settings to the dispenser This screen is the first programming step Programming Control Source ...
Page 36: ...notes the version of firmware in the dispenser This information can not be changed but may be used when contacting your local TCS technical support representative for technical assistance Programming Firmware Version ...
Page 37: ...u should check water hardness in the account a Get 10 ml sample of water b Add 3 5 drops of buffer solution c Add 2 3 scoop of indicator powder d Swirl adding single drops of hardness reagent e Count drops until color changes f 1 drop 0 5 grain hardness Tank Titration Step 1 Check Water Hardness ...
Page 38: ...nd in circles to mix add sulfuric acid drop by drop counting the drops d Compare to the chart on the following page WEIGHT PRODUCT FACTOR TARGET DROPS If more drops required than the result add more detergent If less drops required than the test result decrease the amount of detergent When you ve reached the right number of drops check the Beta Unit reading and use that as the setpoint if in time ...
Page 39: ...and run a rack through the dishmachine 5 Once again use a stopwatch and press the prime button for a couple seconds to allow detergent to feed and retitrate until you know the correct number of seconds to restore the correct detergent concentration to the tank Use this number of seconds in UniView menu 4 detergent recharge Tank Titration Step 2 Titrate for recharge Probeless mode only ...
Page 40: ...vance Dish Det 0 01 10 15 20 25 30 Encapsulated Dish Det Metal Safe 0 011 9 14 19 23 28 Diversey Pep 0 011 9 14 19 23 24 Salute 0 013 8 12 16 20 20 Unipak G7 0 015 7 10 13 16 20 Elect 0 015 7 10 13 16 17 Depth Charge 0 018 6 8 11 14 13 Eclipse 0 024 4 6 8 11 12 Epoch 0 026 4 6 8 10 11 Low Energy Det 0 028 4 5 7 9 10 Perform 0 029 3 5 7 9 10 DiverForce L4 0 029 3 5 7 9 10 Serve 0 029 3 5 7 9 9 Slur...
Page 41: ...Troubleshooting FAQ Solutions to potential installation and maintenance issues ...
Page 42: ...ines before installing a new one Too low overdosing Check tank for extreme scale build up If there s a lot of scale clean the probe Too high not dosing enough Replace the probe This failure should only be seen on pre Y2K temperature compensated probes Newer temp comp probes are medical grade and shouldn t fail in this manner HI 99 This failure usually indicates a short Check the wires to ensure th...
Page 43: ... shorted motor or solenoid will cause the fuse to blow Measure resistance only when the power is turned off A short will typically measure less than 0 2 ohms an open will typically measure more than 2000 ohms 3 Are proper voltages measured across the appropriate output terminals detergent drive and rinse drive when power is applied If not replace the PCB Maximum voltage is 33 to 34 VDC without loa...
Page 44: ...etergent Speed 0 99 14 15 Sanitizer Speed 0 99 Sanitizer Speed 0 99 16 PCB ID Code PCB ID Code 17 Rack Count High 0 240 1 000 000 s 100 000 s 10 000 s Rack Count High 0 240 1 000 000 s 100 000 s 10 000 s 18 Rack Count Middle 0 99 1 000 s 100 s Rack Count Middle 0 99 1 000 s 100 s 19 Rack Count Low 0 99 10 s 1 s Rack Count Low 0 99 10 s 1 s 20 Drain Count 0 240 Not available 21 Conductivity Range 0...
Page 45: ...t below setpoint on the first feed The second feed duration is calculated by the dispenser based on the rise in Beta Units per second of pump run time in the first feed The learning algorithm averages the results of the last five feeds to determine the best feed rate to get to setpoint without overshoot averaging This learning algorithm provides superior results in terms of maintaining setpoint an...
Page 46: ...e learning algorithm feeds more with heavy soil or increased water pressure ensuring consistent results The learning algorithm feeds less with light soil or less water pressure prevent detergent wastage 1 Heavy soil load dishes still get clean 2 Detergent is wasted on light soil load racks 3 Compensates for different water flowrates from fluctuating kitchen water pressure This second point is freq...
Page 47: ...setpoint prior to the end of the tenth feed the alarm will turn off To manually reset the alarm as when programming the dispenser short the probe wires Overfeed Stop Alarm As soon as the tenth feed is complete the dispenser will go into overfeed stop When it does this the alarm ceases beeping and becomes a continuous loud sound While in overfeed stop the unit cannot be programmed To cancel the ove...
Page 48: ...s ok Red wire UNIVIEW reads data but will not send data to PCB PCB operates ok Green wire UNIVIEW shows 4 bars on display PCB operates ok Yellow wire UNIVIEW display is blank LED on PCB is always on instead of flashing and no other functions work Menu 11 12 don t appear Screen 11 12 are only used for data reporting trigger status etc with the D5000 and thus aren t displayed on the UniView UniView ...
