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Beta Motorcycles RR 350 EFI 2018, Manual

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Beta Motorcycles RR 350 EFI 2018 Manual Download Page 83

6

TROUBLESHOOTING

83

EN

CHAPTER 6 TROUBLESHOOTING

CONTENTS

Troubleshooting ................................................................................... 84

Alphebetical index ............................................................................... 85

Summary of Contents for RR 350 EFI 2018

Page 1: ...n you need to properly operate and maintain your motorcycle The data specifications and images shown in this manual does not constitute an engagement on the part of BETAMOTOR S p A BETAMOTOR reserves...

Page 2: ...lowing parts rear sprocket ensure that the footrests are properly fixed front rear brake levers calipers discs check that the plastics are properly fastened engine bolts shock absorber bolts swingarm...

Page 3: ...operating instructions 20 Checks before and after use 30 Running in 30 Fuelling 31 Starting the engine 32 Engine shut down 32 Vehicle preparation for use in heavy duty conditions 33 CHAPTER 3 ADJUSTME...

Page 4: ...ery 68 Fuses 70 Cleaning the vehicle 71 Electrical connector maintenance 72 Prolonged inactivity 74 Scheduled maintenance vehicle 75 Tightening torque overview 77 CHAPTER 5 REMOVING AND INSTALLING SUP...

Page 5: ...NTEGRITY OF THE VEHICLE Failure to respect information marked with this symbol can entail serious damage to the vehicle and termination of the warranty FLAMMABLE LIQUID HAZARD Read the use and mainten...

Page 6: ...Do not tow and avoid being towed by other vehicles Always keep a safe distance from other vehicles Do not start off while the vehicle is on its stand Avoid swaying and wheelies as they are extremely...

Page 7: ...ata 8 Frame identification 8 Engine identification 8 Tools kit 8 Familiarizing with the vehicle 9 Main parts 9 Specifications 10 Weight 10 Dimensions 10 Tyres 10 Capacities 10 Front suspension 11 Rear...

Page 8: ...ICATION Engine identification data B are stamped in the area shown in the figure TOOLS KIT The following items are supplied as stand ard operation maintenance manual tool kit and the cable adapter to...

Page 9: ...rk 9 Rider s footrests 10 Lower bumper Bumper kit 11 Saddle 12 Engine 13 Front mudguard 14 Number plate holder 15 Kick start 16 Gear lever 17 Rear brake lever 18 Front brake lever 19 Clutch lever 20 T...

Page 10: ...940 mm ground clearance 320 mm footrest height 413 mm TYRES front rim 21x1 6 36 holes rear rim 18x2 15 36 holes CAPACITIES fuel tank 8 liter including reserve 2 liter coolant circuit 1 3 liter engine...

Page 11: ...from completely closed 14 REAR SUSPENSION Single shock absorber with compound lever Spring K 5 4 Static sag load see page 41 35 mm Compression clicks high speeds from completely closed 21 Compression...

Page 12: ...ector Cooling system forced liquid circulation by pump Spark plug NGK LKAR 8A 9 Clutch wet multidisc Transmission 6 speed with front claw clutch Version RR 350 RR 390 RR 430 RR 480 Primary drive 28 76...

Page 13: ...ATIONS ENGINE OIL Liqui Moly racing Synth 10W50 GEAR AND CLUTCH OIL Liqui Moly racing Synth 10W50 BRAKE OIL Liqui Moly brake fluid DOT 5 1 CLUTCH ACTUATOR OIL Liqui Moly brake fluid DOT 5 1 FORK OIL L...

Page 14: ...14 EN...

Page 15: ...and gas control 17 Gear change lever 17 Brake pedal 17 Kickstart Optional 17 Side stand 18 Keys 18 Steering lock 19 Digital rpm indicator operating instructions 20 Checks before and after use 30 Runn...

Page 16: ...lights and low beam 3 Flash to pass button 4 Turn signal light switch shifting lever left or right activates the left or right indicators When released the lever returns to the central position Press...

Page 17: ...responding to the different gears are shown in the figure BRAKE PEDAL Brake pedal is located in front of the right hand footrest KICKSTART OPTIONAL The kick starter pedal is located on the right side...

Page 18: ...it Ensure that the ground is solid and the vehicle stands steadily WARNING do not climb on the vehicle when the side stand is down If the vehicle is used off road the closed stand can be further fast...

Page 19: ...e key from this position To deactivate the steering lock turn the key clockwise turn the handlebar clockwise From this position the handlebar is free to move the key can be removed WARNING do not keep...

Page 20: ...3 2 3 Odometer 3 2 4 Trip A 3 2 5 Trip B 3 2 6 Clock 3 2 7 Ride Time 3 2 8 Unit option display 3 2 9 Wheel length display 3 2 10 Motorbike battery level 3 2 11 Push Button Management Table 3 3 Telltal...

Page 21: ...s and is kept ON while 3 1 1 2 Wheel revolution If the motorbike generated a speed pulse the dashboard will be turned ON doing the normal start up process After the start up process the dashboard will...

Page 22: ...requency 3 2 2 1 Speed digital input configuration Configuration parameters for speed input and speed visualization Dimensions displayed km h or mph Minimum speed indication 5 km h Speedometer advance...

Page 23: ...s 2 trips and is displayed on LCD display This option can be displayed scrolling by MODE dashboard button 4 digits 3digits decimal point 1 digit TRIP icon lighted and A on the left Leading zeros suppr...

Page 24: ...ue counting Minimum display unit 0 1 km or miles Trip B reset by pressing SET button more than 2 seconds Trip B display the Trip B ride time pressing SET button less than 2 seconds Ride time is showed...

Page 25: ...ide time starts again 3 2 8 UNIT OPTION DISPLAY Dashboard provides the possibility to change the units and be displayed 3 2 9 WHEEL LENGTH DISPLAY Dashboard provides the possibility to change the whee...

Page 26: ...engine and disconnect the battery as described on page 68 Contact authorised BETAMOTOR cus tomer service 3 2 11 PUSH BUTTON MANAGEMENT TABLE Mode Speed Function Button Time sec Activity ODO MODE 2 TOT...

Page 27: ...2 Increase in the minutes digits SET 2 Speedy increase in the minutes digits MODE SET 2 Exit clock set mode and save the value NO ACTION 10 Auto exit without saving Mode Speed Function Button Time sec...

Page 28: ...D number indicator LED 1 LED 2 LED 3 LED 4 Telltales Indicator lights specifications Number of telltales 4 LED number Function Symbol LED 1 Blinkers LED 2 High beam LED 3 Fuel Reserve LED 4 MIL tellta...

Page 29: ...irection indicators High beam LED The system activates the indicator in synchrony with the activation of the high beam Reserve LED MIL LED Indicates a fault in the engine management system In case of...

Page 30: ...e headlight the rear and brake lights the indicators the warning lights and the horn 9 Wash the motorcycle thoroughly after off road use page 71 RUNNING IN The running in period lasts approximately 15...

Page 31: ...one Refuel in an open well ventilated area Pay special attention so that the fuel does not come into contact with hot parts of the vehicle Immediately clean up any spilled fuel WARNING Risk of poisoni...

Page 32: ...damaging the battery If the battery is at a temperature below 15 C the electric startup will be weak not because the battery is deteriorated but because it needs to be warmed up Therefore with tempera...

Page 33: ...fy tensioning and wear of the chain page 66 Verify all electrical connectors making sure they are well connected Keep them dry and clean USE ON DRY SAND Apply specific protection against sand to the a...

Page 34: ...the route Note The oil has a tendency to heat up quickly when there is frequent clutch use and when using a crown whose dimensions are excessive For this opera tion contact the Betamotor service netw...

Page 35: ...7 U bolt position adjustment 37 Adjustment of the handlebar position 38 Adjusting fork 39 Adjusting the rebound damper 39 Adjusting the compression damper 39 Shock absorber 39 Adjusting the rebound da...

Page 36: ...home position of brake lever 2 can be adjusted by means of screw 1 REAR BRAKE The home position of brake pedal 3 can be altered by turning adjusting screw 5 af ter loosening the counternut located und...

Page 37: ...ht Push back protective cap 1 Loosen coun ternut 2 and turn adjusting screw 3 Tighten the counternut and check that the throttle twist grip turns smoothly IDLE ADJUSTMENT The minimum speed is controll...

Page 38: ...ion the handlebar according to re quirements Tighten to the torque indicated Remove the screws 5 NOTE Before removing the screws 5 heat the area with a hairdryer of the type used by coachbuilders Posi...

Page 39: ...MPRESSION DAMPER The hydraulic compression damper deter mines the behaviour of the telescopic fork during compression and can be adjusted by means of screw B located at the lower end of the fork legs...

Page 40: ...shown in the figure ADJUSTING THE HYDRAULIC COMPRESSION DAMPER HIGH AND LOW SPEEDS Adjustment for low compression speed Using a screwdriver loosen screw C by turning it clockwise to increase the hydr...

Page 41: ...ference point on the rear fairings Write down the dimension H1 Remove the work stand Keep the motorcycle in vertical position and measure again the distance between the wheel axle and the reference po...

Page 42: ...pensions fork and shock absorber depending on the weight of the driver Refer to the accessories catalogue Betamotor to obtain the spring codes Fork Rider weight kg K Spring constant 55 4 2 55 70 4 6 7...

Page 43: ...ke fluid 55 Bleeding the rear brake 56 Rear brake lining control 57 Brake disc thickness control 57 Clutch control 58 Check the level 58 Bleeding 59 Check and adjusting of steering play 60 Oil fork 61...

Page 44: ...iquids table REPLACEMENT Always perform the replacement when engine is hot Position the drive on a flat base ensuring stability Remove the engine casing by loosening the screws shown in the figure Pla...

Page 45: ...e 10 Use the oil indicated on page 13 in the Recommended lubricants and liquids table Screw on filler cap 1 again Start the engine and run at idle for a few minutes Turn off the engine and wait for ab...

Page 46: ...uids table REPLACEMENT Always perform the replacement when engine is hot Position the drive on a flat base ensuring stability Remove the engine casing by loosening the screws shown in the figure Place...

Page 47: ...is not visible remove the vent screw 2 and proceed topping up At the end of operation refit the filler cap and the vent screw Use the oil indicated on page 13 in the Recommended lubricants and liquid...

Page 48: ...coolant must take place when the engine is cold Remove the engine casing by loosening the screws shown in the figure Unscrew cap 1 Place a container under screw 2 Unscrew the screw 2 Drain the liquid...

Page 49: ...the filler cap of the radiator when the engine is hot Danger of burning WARNING Never unscrew the filler cap of the radiator when the engine is hot Danger of burning WARNING Wear appropriate protecti...

Page 50: ...the filter is damaged replace it immediately To replace contact authorised Betamotor customer service WARNING Never use the vehicle if the air filter is not in place The infiltration of dust and dirt...

Page 51: ...tank page 82 Examine the distance between the elec trodes with a feeler This distance should be from 0 5 0 6 mm If it is not it may be corrected by bending the earth electrode Check as well that ther...

Page 52: ...e liquid indicated on page 13 in the Recommended lubricants and liquids table WARNING The brake fluid is extremely corro sive Take care not to spill it on the paintwork Wear appropriate protective clo...

Page 53: ...cedure continuously top up the brake pump thank to replace the oil that is out flowing Remove the tube Replace the rubber cap Close the oil reservoir cap Use the liquid indicated on page 13 in the Rec...

Page 54: ...rm the check according to the times shown in the table on page 75 To replace contact authorised Betamotor customer service BRAKE DISC THICKNESS CONTROL Periodically verify disc condition In case signs...

Page 55: ...lubricants and liquids table WARNING The brake fluid is extremely corro sive Take care not to spill it on the paintwork Wear appropriate protective cloth ing and protection gloves Keep coolant out of...

Page 56: ...edure continuously top up the brake pump thank to replace the oil that is out flowing Remove the tube Replace the rubber cap Close the oil reservoir cap Use the liquid indicated on page 13 in the Reco...

Page 57: ...rm the check according to the times shown in the table on page 75 To replace contact authorised Betamotor customer service BRAKE DISC THICKNESS CONTROL Periodically verify disc condition In case signs...

Page 58: ...on page 13 in the Recommended lubricants and liquids table WARNING The clutch fluid is extremely corro sive Take care not to spill it on the paintwork Wear appropriate protective cloth ing and protect...

Page 59: ...cedure continuously top up the pump tank to replace the liquid that is out flowing Remove the tube Replace the rubber cap Use the liquid indicated on page 13 in the Recommended lubricants and liquids...

Page 60: ...igure Whenever you feel play adjust as described below Loosen the screws 1 Loosen the screw 2 Reduce the play by turning nut 3 Tighten the screws to the prescribed torque values WARNING Tightening of...

Page 61: ...zed workshop REMOVING LEGS To replace proceed as follows Position the vehicle on the central bike stand Remove the cable gland U bolt 1 Remove the brake caliper 2 Remove cap 3 loosen the screws 4 slid...

Page 62: ...and drain the remaining oil When the oil has been drained completely introduce the amount of new oil described in chapter 1 Bleed the pumping unit of air making it rise and fall until complete loadin...

Page 63: ...r application WARNING Tightening of the screws should be carried out by adjusting the torque wrench to the stability torque with repeated tightening until stability torque has been achieved Apply whee...

Page 64: ...ench to the stability torque with repeated tightening until stability torque has been achieved REAR SUSPENSION LEVERAGE In order to guarantee optimal operation and duration over time of the progressiv...

Page 65: ...e would be greatly reduced making it very difficult to control the vehicle CHECK AND ADJUST TIGHTENING CHAIN Position the drive on a flat base ensuring stability If the chain play exceeds 30 35 mm ten...

Page 66: ...is taken at different points along the chain When fitting a new chain be sure to re place the chainring and sprocket as well New chains wear more quickly if fitted on old and worn sprockets After rep...

Page 67: ...release connector push on the spring 3 and remove the lamp holder and replace the light bulb with a new one Be careful not to touch the bulb so as not to compromise its efficiency To refit follow the...

Page 68: ...e negative pole WARNING The battery contains hazardous substances Keep the batterie out of the reach of children Keep sparks and open flames away from the battery Charge the battery only in well venti...

Page 69: ...the battery insert it with the terminals as shown in picture Reattach the rubber band 5 FIRST Connect the positive lug 4 red to the positive pole of the battery by pushing the protective cap 3 in its...

Page 70: ...en the vehicle is not used for more than 6 months Ideal temperature for charging lithium ion batteries 20 C FUSES To access the fuse remove the saddle page 80 Fuse 1 in the event of a blown fuse the s...

Page 71: ...over and the throttle body WASHING MODE Use water jet to soften the dirt and mud accumulated on the paintwork then remove them with a soft bodywork sponge soaked in water and shampoo Subsequently rins...

Page 72: ...described on page 68 and pay particular attention to what is contained here below ELECTRICAL CONNECTOR MAINTENANCE Disconnect the connectors listed below blow compressed air on the connector both on t...

Page 73: ...ated in figure 1 press the lock device 2 Pull the connector upwards For re assembly proceed opposite the above mentioned order Attention at the end of the operation en sure that the connector is block...

Page 74: ...ressures by approximately 30 percent and if possible raise the tyres off the ground Cover the unpainted parts excepting the brakes and the rubber parts with a film of oil or spray silicone Remove the...

Page 75: ...d segments S S Cylinder C C Surface appearance of the cams C C Valve clearance C C C C C C C Valves C S Valve guide wear C C Valve spring C S Clutch disc wear C C S C C S Clutch springs C C S C C S Cl...

Page 76: ...regulation C C C C C C C Liquid level clutch pump C C C C C C C Airbox and air filter P P P P P P P Chain plate wheel and pinion C C C C C C C Brake Liquid level pads thickness C C C C C C C Disc thi...

Page 77: ...ebar u bolt steering head 40 M Upper handlebar u bolt lower handlebar u bolt 25 Rear axle Tightening torque Nm Threadlock Wheel pin 130 Rear shock absorber frame 70 Rear shock absorber rocker arm 70 C...

Page 78: ...4 CHECKS AND MAINTENANCE 78 EN Fairings Tightening torque Nm Notes Fuel tank to the frame front fixing 10 Fuel tank to the frame rear fixing 10 Grease Fuel tank fairings to the radiator 7...

Page 79: ...TALLING SUPERSTRUCTURES 79 EN CHAPTER 5 REMOVING AND INSTALLING SUPERSTRUCTURES CONTENTS Removing and installing of the saddle 80 Removing and installing air filter cover panel 81 Removing and install...

Page 80: ...ING OF THE SADDLE Press button 1 Remove the saddle towards the rear of the motorcycle To re assemble Insert the cavity 1 of the saddle in slot 2 Press the saddle down in the middle and at the same tim...

Page 81: ...bayonet joint 3 is firmly inserted into the button lock 3 REMOVING AND INSTALLING AIR FILTER COVER PANEL Remove the saddle page 80 Grab the side panel in the front side and pull out To refit insert t...

Page 82: ...is stopped when the connector is even partially engaged Make sure that the fuel quick release fittings are well inserted 2 1 OK NO Disconnect the fuel hose by pressing the appropriate button of the q...

Page 83: ...6 TROUBLESHOOTING 83 EN CHAPTER 6 TROUBLESHOOTING CONTENTS Troubleshooting 84 Alphebetical index 85...

Page 84: ...gap wrongly adjusted Restore the spark gap Faulty ignition injection system Contact authorised BETAMOTOR customer service High Voltage appears on the instrument Overcharging Disconnect the battery pag...

Page 85: ...and after use 30 Cleaning the vehicle 71 Clutch 36 Clutch control 58 Digital rpm indicator operating instructions 20 Electrical connector maintenance 72 Engine oil 44 Engine shut down 32 Familiarizin...

Page 86: ...installing of the saddle 80 Removing and installing of the tank 82 Replacing the headlight bulbs 67 Riding safety 6 Running in 30 Scheduled maintenance vehicle 75 Shock absorber 39 Spark plug 51 Speci...

Page 87: ...e 388cc jedes Gabelrohr 224cc cartridge Hydraulische vork met omgekeerde stelen stelen diam 48 mm en gesloten patroon veer K 4 6 type olie LiquiMoly SAE5 hoeveelhe id olie 388cc per poot 224cc patroon...

Page 88: ...RK DOBLE TORNILLO DE AJUSTE HORQUILLA DELANTERA Y PLETINAS HORQUILLA ATTENZIONE Il serraggio delle viti deve essere eseguito regolando la chiave dinamometrica alla coppia stabilita ed eseguendo il ser...

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