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Halftop – Installation Instructions

Rev. B 0912

53819 pg. 3

NOTE

Check for wiring and fuel 
lines before drilling holes 
in riser.

Do not remove the “Z” Channel from your vehicle once 
it has been installed. If this is necessary, make sure 
the screw holes have been covered with a sealer.

Fold the front seats forward and locate the “Z” 
Channel in the parts kit. Orient the channel so that, 
when installed, the opening will be down. Place the 
channel on the vertical face of the riser between 
the front and rear fl oors, centered in the fl at area 
in the middle of the vehicle. The top edge of the 
channel should be fl ush with the top of the riser. 
Use the  holes in the channel as guides to mark, 
center punch and drill fi ve 1/8" holes. Use silicone 
sealer on the holes before installing the channel. 
Install the channel using the fi ve #8 x 1" Pan Head 
Screws from the parts kit. 

It is easier to drill holes by either slitting the carpet with a 1/2"  “X” shape to access the sheet 
metal, or center punch through the carpet, remove the carpet and drill the necessary holes - 

then add smaller slits in the carpet to access the holes for attachment.

If the vehicle is equipped with a factory console, it will be necessary to leave the center screw out of the 
channel.

“Z” Channel Installation

Rear 
Floor

Riser

Rear Floor

29 1/2" “Z” 
Channel 

Riser

Front Floor

“Z” 
Channel 

Riser

Rear Floor

#8 x 1" Pan 
Head Screw

Locate the Left and Right Door Surrounds, the 
Front Door Surround Brackets and the Rear Door 
Surround Brackets in the parts kit. The longer 
brackets are the Rear Door Surround Brackets. 
The hook strip on the Door Surrounds should be 
toward the outside of the vehicle.

Place the holes in the Front and Rear Door Sur-
round Brackets over the two pairs of holes on each 
Door Surround. Orient the brackets with the long 
tab toward the inside and with the threaded rivet 
up. Install the brackets using two #10 Phillips Head 
Self Tapping Screws and two #10 Star Washers for 
each bracket.

Assemble Door Surrounds and 
Front and Rear Door Surround 
Brackets

Front

#10 Phillips Head Self 
Tapping Screws (apply 
Loctite to the threads) 
and #10 Star Washers

Front Door 
Surround Bracket

Door 
Surround

Door Surround - 
Driver’s Side Shown

Summary of Contents for 53819

Page 1: ...Wrangler TJ with Factory Hard Top 1997 2002 Part Number 53819 www Bestop com We re here to help Visit our web site and click on Ask a Question Click here for more Jeep Accessories by Bestop In order t...

Page 2: ...1 2 Pan Head Washer Screw Part Number 200 48 Qty 8 Tailgate Retainer Mount Left Qty 1 Part Number 311 85 Tailgate Retainer Mount Right Qty 1 Part Number 311 86 Tailgate Bar Qty 1 Part Number 288 75 Do...

Page 3: ...arpet remove the carpet and drill the necessary holes then add smaller slits in the carpet to access the holes for attachment If the vehicle is equipped with a factory console it will be necessary to...

Page 4: ...over it This will hold the header securely in position Windshield Frame Windshield Header Latch Close lever over top of hook Catch hook in slot Knob Detail of Knobs Door Surround Bracket Front or Rear...

Page 5: ...te Retainer Mounts Place the mounts flush with the edge of the tailgate opening Install the Tailgate Retainer Mounts with two 8 x 1 2 Pan Head Washer Screws for each mount If your vehicle does not hav...

Page 6: ...c strip sewn to the bottom of the mesh divider inside the vehicle Roll the plastic into the Z Channel Mesh Divider Z Channel Roll Plastic Strip into Z Channel Open the Windshield Header and stand insi...

Page 7: ...patient during the installation it fits tight Install Tailgate Retainer NOTE Install Side Retainers Locate the plastic strip sewn to the Halftop along each side of the vehicle Start at one end on eac...

Page 8: ...Sport Bar Sport Bar Fasten Hook and Loop Strips Install Rear Corners Roll the plastic strips sewn into the rear corners of the Halftop into the Corner Retainers Slide the corner plastic strip toward t...

Page 9: ...eb strap Secure Windshield Header Latches Tighten Strap Secure Windshield Retainer Secure Sides of Front Deck Roll the plastic strip above the door opening into the retainer Roll Plastic Strip into re...

Page 10: ...the hook and loop above the doors As you fold the Windshield Header Assembly back on top of the deck pull the loose fabric up and back at the midpoint between the header and Center Bow allowing the fa...

Page 11: ...stop Product Your Bestop product is made of the finest materials available To keep it looking new and for the maximum possible wear it will need periodic cleaning and maintenance Fabric The fabric sho...

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