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The Expert in Lubrication Solutions

Installation Guide

perma STAR VARIO

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Summary of Contents for STAR VARIO

Page 1: ...The Expert in Lubrication Solutions Installation Guide perma STAR VARIO ...

Page 2: ...he product without any advance notice We do not assume any judicial responsibility or liability for any damages which may ensue as a result Necessary modifications will be included in subsequent editions Compiled and printed 01 2017 1 2 3 4 5 6 Mounting types Preparation of lubrication point Basic Guidelines Direct mounting Remote mounting with tube Mounting of oil filled units Pressure testing Ac...

Page 3: ...iew on perma accessories Ensure that the lube point is prefilled with fresh lubricant before installation perma tec offers all of its lubricants in 400 g cartridges for grease guns Select the right lubricant for your application perma tec offers a wide variety of standard lubricants for different applications See our product catalogue for further information All metal to metal connections must be ...

Page 4: ...ad connection Please use Support flange STAR Gen 2 0 G1 4 male x G1 4 female 109420 for all angled or horizontal installations Installation of perma STAR VARIO is possible in all directions indoors and outdoors Protection cap can only be used for vertical installations outlet at the bottom or horizontal installations When using oil filled LCs mounting angle may not exceed 45 ...

Page 5: ...r for thread connection Remote mounting is recommended if the ambient temperature of the lubrication point is permanently higher than 60 C the lubrication point is exposed to high vibrations no direct access to lubrication point is possible due to safety issues e g removal of protective screens safety walls or cages it is difficult or dangerous to access the lubrication point the lubrication syste...

Page 6: ... 4 male x G1 4 female up to 60 C 104862 Bracket 104864 Support flange STAR Gen 2 0 G1 4 male x G1 4 female 109420 Mounting bracket STAR Standard Duty 1 point G1 4 female 109663 Tube connector G1 4 male for tube oØ 8 mm straight 101496 Tube up to 80 C oØ 8 mm x iØ 6 mm 101393 Bracket 104864 Tube connector G1 4 male for tube oØ 8 mm straight 101496 Oil retaining valve G1 4 male x G1 4 female up to 6...

Page 7: ...ion of lubrication point 2 Remove grease nipple or plug screw of connecting thread and check thread size 3 Insert reducer and install tube and necessary accessory parts 1 Prior to installation lubrication point must be cleaned to protect against contamination ...

Page 8: ...nes for remote installation 6 Use a tube prefill adapter to prefill lubrication point and grease lines Grease gun 101455 Hose with rotary joint slide and hydraulic coupling for grease gun 110199 Tube prefill adapter Tube prefill adapter for tube oØ 8 mm 101526 Tube prefill adapter for tube oØ 6 mm 101532 Hose prefill adapter for Heavy Duty hose 107633 Tube prefill adapter for VA flex tubes 107634 ...

Page 9: ...ling and LC of perma STAR VARIO perma STAR VARIO Gauge Stop valve Accessory set for pressure test Check counter pressure at lubrication point before installing the lubrication system to guarantee correct function Most bearings require 0 5 2 bar pressure without extension tubes perma STAR VARIO can be used for these lubrication points Accessory set for pressure test 101480 order lubrication system ...

Page 10: ...ge purge 7 Watch the pressure on the gauge during the additional discharge If pressure exceeds 6 bar the lubricator will shut off automatically 8 If pressure doesn t rise any more during the additional discharge max injection pressure has been reached In order to find out the required system pressure you must wait another 5 minutes The gauge will then show the system pressure 9 If system pressure ...

Page 11: ...ate and ex change date to be added by operator Art No Serial number Product designation year week of manufacture internal no Lubricant designation Start up as following also refer to operating instructions 1 Assemble all components drive battery pack LC 2 Turn the threaded ring on the LC unit until the small white arrow mark is fully visible 3 Select LC size 4 Select discharge period 1 to 12 month...

Page 12: ...2017 01 Version 2 1 en ...

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