Bertolini IDB 1100 User Manual Download Page 7

 

 

- 7 - 

V. 2.0 

Particular attention should be given to the size of the  
Suction filter and/or of any diversion valve (three way valve).  The flow capacity of the filter 
should be 1.5 times the flow capacity of the pump.  An under-sized filter will reduce both 
the life of the membranes and the performance of the pump. 
 
EC Machine Directive 2006/42/CE 
Following  the  entry  into  force  of  the  EC  Machine  Directive  2006/42/CE,  you  may  find  it 
useful to note that these regulations do not affect pumps as technically independent units.  
They only concern finished machines. 
 
 

6. Use 

 

1. 

Checks before use 

 

  Check that the suction hose is not bent and is firmly fixed to the related connection 

and  to  the  filter.    Restrictions  and  suction  of  air  pockets  should  be  avoided  in  any 
case which may compromise the proper functioning of the pump. 

  On each use: clean the suction and delivery side filters.  This simple operation will 

help maintain the pump's efficiency and will ensure the spraying is carried out in the 
best way possible. 

  Close  all  delivery  side  hoses  connected  to  the  use  function  machinery.  An 

opening of the connection with the using apparatus can cause significant damage to 
persons, animals or property in the vicinity. 

  Check the state of the hoses every time you use the pump.  In addition, check that 

all connections are properly screwed down and safe. 

  Inspect the pump and its components on a periodic basis.  Ordinary maintenance 

of the pump will safe-guard your investment. 

  Both  in  circumstances  where  the  suction  connection  is  made  with  a  water 

mains or pressurised  system and where there is a depressurised connection, when 
the pump is started up the lever of the loader valve should be maintained in the by-
pass position. 

  Check, while the pump is running and AT ITS RUNNING PRESSURE, that the oil is 

at  the  level  indicated  in  the  charging  tank  BETWEEN  THE  MINIMUM  AND 
MAXIMUM  LEVELS.    Should  the  level  be  too  low,  add  oil  being  careful  to  ensure 
the maximum level indicated is not exceeded. 

 

WARNING! Over-filling with oil creates pressure inside the pump.  This may give 
rise to leaks, the expulsion of the oil seal or may result in a broken membrane.  
On each occasion that the oil is topped up or replaced you should only use SAE 
30 motor oil
.

  

 
 
 
 
 
 
 
 
 

Summary of Contents for IDB 1100

Page 1: ...for having chosen IDB Bertolini This use and maintenance Manual is made up of the following chapters 1 General Rules 2 Product Description 3 Technical Characteristics 4 Choice of type of pump and the...

Page 2: ...and to obtain assistance in choosing accessories to use with it e No part of this Manual may be reproduced without the written permission of IDROMECCANICA BERTOLINI S p A Take care to observe the warn...

Page 3: ...maximum 6 Factory number 7 Flow capacity at Maximum pressure in U S Gallons per Min 8 Maximum flow capacity 0 bars in U S Gallons per Min 3 1 Identification of Components When in doubt it will be of a...

Page 4: ...4 V 2 0 IDB 1100 IDB 1100S IDB 1250 Three membranes IDB 1400 IDB 1600 IDB 1800 IDB 2000 Five membranes 9 IDB1100s IDB 1400 1600 1800 2000 if present 9 IDB1100 1250 IDB 1400 1600 1800 2000 if present...

Page 5: ...products currently on sale in the market in the concentrations advised by the manufacturers Cf table at page 23 The technical data relating to the pumps performance characteristics no revs l flow capa...

Page 6: ...ich are completely water tight It is strongly advised that mechanically pre fastened high pressure hoses should be fitted on the delivery side in order to ensure maximum safety while the plant is func...

Page 7: ...delivery side hoses connected to the use function machinery An opening of the connection with the using apparatus can cause significant damage to persons animals or property in the vicinity Check the...

Page 8: ...accumulator on the pump if fitted or on the delivery side pressure side is automatically pre loaded at a pressure of 6 8 bars usable for the pump s maximum working pressure For any different working p...

Page 9: ...r 3 metres should be avoided using hoses of appropriate length and section without sharp bends It is advisable that they should also be pre filled that is already full of water In such circumstances i...

Page 10: ...ix an anti freeze of a type used with cars with the cleaning water This will protect the pump even in relation to any liquid residues left inside it The pump and system components hoses clamps connect...

Page 11: ...ump Collect residues and dispose of them regularly No residue must be introduced into the drainage system or soil The replacement of materials such as membranes oil suction and delivery side valves an...

Page 12: ...17 spanner to unscrew the membrane locking screw Remove the locking screw the clearance disk and the membrane Wash the interior according to the state of deterioration with diesel c When removing the...

Page 13: ...ld be made after 500 hours of use following the steps set out below a Remove the filling and discharge plugs b Leave the oil to drain out rotating the pump shaft manually c It is advisable to clean th...

Page 14: ...condition O Check accumulator pressure O Check of plant hoses and connections O Check and clean filters O Check pump fitting O Check membrane and possible replacement S Change oil S 500 hours Check su...

Page 15: ...aft protection WARNING Information relating to personal safety READ THIS WITH CARE The choice of the motor cardan shaft protective safety cones on Bertolini pumps is dependant on two fundamental facto...

Page 16: ...ue the shorter version is preferable in that this facilitates the fitting of the cardan shaft QUOTA A B Protrusion of shaft protection safety cones MM PUMPS IN FRONT DELIVERY SIDE BEHIND SUCTION SIDE...

Page 17: ...motor x K N B for any special installation or use refer to Bertolini s Technical Assistance Service to avoid annoying difficulties WARNING All electrical connections must be carried out by specialise...

Page 18: ...ntact of the liquid with the internal parts of the pump when this is not required leads to a accelerated deterioration of the pump Do not operate at a maximum speed greater than that indicated on the...

Page 19: ...e guarantee is only valid where it has been possible for the defect to be verified by our Customer Assistance Service and where not deriving from improper use or failure to maintain the pump Those par...

Page 20: ...blocked Make the pump turn with delivery open to evacuate air Clean or replace the valves The water pumped out is irregular the pressure gauge oscillates The air chamber is under inflated Inflate the...

Page 21: ...to the discharge position by pass WARNING IT IS ESSENTIAL TO COMPLY WITH THIS RULE OTHERWISE THE GUARANTEE ON THE PUMP IS INVALIDATED b Turn the regulator knob anti clockwise to reduce the pressure to...

Page 22: ...nsidered as providing a general guide and not an absolute guarantee The information is not based on room temperature or performance but only on resistance to the chemical agents At the time of printin...

Page 23: ...etic Acid 20 D C Acetic Acid 80 D C Acetic Acid C C Acetic Anhydride D A Acetone D D Acetylene2 A A Acryionitrile C D Alcohols Amyl A A Benzyl A D Butyl A A Diacelone2 D D Ethyl A A Hezyl A A Isobutyl...

Page 24: ...anufacturer Company Address Town Send within 15 days Only at that point will the guarantee be operative Law 675 96 protection of persons and other parties with respect to the processing of personal da...

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