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- 6 - 

V. 2.0 

 
 

5. Installation 

The pump should be installed in perfect alignment with the mechanical transmission parts 
(pulleys, multipliers, reducers) and in a vertical position.  This is necessary to ensure that 
the oil tank remains perpendicular to the ground. 
Check that the anchoring of the pump support to the machine base or installation location 
is  appropriate  and  effected  by  means  of  properly  locked  screws  in  order  to  guarantee 
radial blocking. 
Check that the suction, delivery side and return side hoses are of adequate diameter, not 
less than the diameter of the connection mounted on the pump. 
Use only reinforced steel spiral suction hoses in order to avoid restrictions. 
You are required to use good quality hose clamps which are completely water-tight.  
It is strongly advised that mechanically pre-fastened high pressure hoses should be fitted 
on the delivery side in order to ensure maximum safety while the plant is functioning. 
Fit  a  safety  valve  to  the  pump  or  delivery  side. This  is  the  best  way  to  ensure  the  safety 
both of you and of others as well as protecting the plant itself. 

 

WARNING! Use only components (hoses, hose clamps, connections etc.) whose 
minimum characteristics are equal to the pump's maximum pressure. 
Failure  to  observe  the  above  instructions  may  have  an  adverse  effect  on  the 

proper functioning of the pump and hence will lead to the invalidation of any guarantee. 

Example Of Installation Diagram 

 

When  functioning  by  drawing  liquid  from  a  tank,  check  that  the  discharge  hose  of  the 
loader valve is not too close to the suction hose, does not cause foaming and in any case, 
does not create turbulence in the interior of the tank. 

Summary of Contents for IDB 1100

Page 1: ...for having chosen IDB Bertolini This use and maintenance Manual is made up of the following chapters 1 General Rules 2 Product Description 3 Technical Characteristics 4 Choice of type of pump and the...

Page 2: ...and to obtain assistance in choosing accessories to use with it e No part of this Manual may be reproduced without the written permission of IDROMECCANICA BERTOLINI S p A Take care to observe the warn...

Page 3: ...maximum 6 Factory number 7 Flow capacity at Maximum pressure in U S Gallons per Min 8 Maximum flow capacity 0 bars in U S Gallons per Min 3 1 Identification of Components When in doubt it will be of a...

Page 4: ...4 V 2 0 IDB 1100 IDB 1100S IDB 1250 Three membranes IDB 1400 IDB 1600 IDB 1800 IDB 2000 Five membranes 9 IDB1100s IDB 1400 1600 1800 2000 if present 9 IDB1100 1250 IDB 1400 1600 1800 2000 if present...

Page 5: ...products currently on sale in the market in the concentrations advised by the manufacturers Cf table at page 23 The technical data relating to the pumps performance characteristics no revs l flow capa...

Page 6: ...ich are completely water tight It is strongly advised that mechanically pre fastened high pressure hoses should be fitted on the delivery side in order to ensure maximum safety while the plant is func...

Page 7: ...delivery side hoses connected to the use function machinery An opening of the connection with the using apparatus can cause significant damage to persons animals or property in the vicinity Check the...

Page 8: ...accumulator on the pump if fitted or on the delivery side pressure side is automatically pre loaded at a pressure of 6 8 bars usable for the pump s maximum working pressure For any different working p...

Page 9: ...r 3 metres should be avoided using hoses of appropriate length and section without sharp bends It is advisable that they should also be pre filled that is already full of water In such circumstances i...

Page 10: ...ix an anti freeze of a type used with cars with the cleaning water This will protect the pump even in relation to any liquid residues left inside it The pump and system components hoses clamps connect...

Page 11: ...ump Collect residues and dispose of them regularly No residue must be introduced into the drainage system or soil The replacement of materials such as membranes oil suction and delivery side valves an...

Page 12: ...17 spanner to unscrew the membrane locking screw Remove the locking screw the clearance disk and the membrane Wash the interior according to the state of deterioration with diesel c When removing the...

Page 13: ...ld be made after 500 hours of use following the steps set out below a Remove the filling and discharge plugs b Leave the oil to drain out rotating the pump shaft manually c It is advisable to clean th...

Page 14: ...condition O Check accumulator pressure O Check of plant hoses and connections O Check and clean filters O Check pump fitting O Check membrane and possible replacement S Change oil S 500 hours Check su...

Page 15: ...aft protection WARNING Information relating to personal safety READ THIS WITH CARE The choice of the motor cardan shaft protective safety cones on Bertolini pumps is dependant on two fundamental facto...

Page 16: ...ue the shorter version is preferable in that this facilitates the fitting of the cardan shaft QUOTA A B Protrusion of shaft protection safety cones MM PUMPS IN FRONT DELIVERY SIDE BEHIND SUCTION SIDE...

Page 17: ...motor x K N B for any special installation or use refer to Bertolini s Technical Assistance Service to avoid annoying difficulties WARNING All electrical connections must be carried out by specialise...

Page 18: ...ntact of the liquid with the internal parts of the pump when this is not required leads to a accelerated deterioration of the pump Do not operate at a maximum speed greater than that indicated on the...

Page 19: ...e guarantee is only valid where it has been possible for the defect to be verified by our Customer Assistance Service and where not deriving from improper use or failure to maintain the pump Those par...

Page 20: ...blocked Make the pump turn with delivery open to evacuate air Clean or replace the valves The water pumped out is irregular the pressure gauge oscillates The air chamber is under inflated Inflate the...

Page 21: ...to the discharge position by pass WARNING IT IS ESSENTIAL TO COMPLY WITH THIS RULE OTHERWISE THE GUARANTEE ON THE PUMP IS INVALIDATED b Turn the regulator knob anti clockwise to reduce the pressure to...

Page 22: ...nsidered as providing a general guide and not an absolute guarantee The information is not based on room temperature or performance but only on resistance to the chemical agents At the time of printin...

Page 23: ...etic Acid 20 D C Acetic Acid 80 D C Acetic Acid C C Acetic Anhydride D A Acetone D D Acetylene2 A A Acryionitrile C D Alcohols Amyl A A Benzyl A D Butyl A A Diacelone2 D D Ethyl A A Hezyl A A Isobutyl...

Page 24: ...anufacturer Company Address Town Send within 15 days Only at that point will the guarantee be operative Law 675 96 protection of persons and other parties with respect to the processing of personal da...

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