BERTHOLD TECHNOLOGIES Uni-Probe LB 490, User Manual

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BERTHOLD TECHNOLOGIES Uni-Probe LB 490 User Manual Download Page 51

Uni-Probe LB 490
BERTHOLD TECHNOLOGIES GmbH & Co. KG

1 – 51

Volume 1

7 Source Replacement

1

Hazards due to nuclear radiation!

Do not remove the source from the shielding!

Do not touch the source to prevent a high partial body dose. Only
touch the source with tools that allow you to grab the source easily

and safely, e.g. a pipe wrench. Do not push the pipe wrench tight
too much in prevent damage to the source. Hold the source far
away from your body and put it down, if possible, behind an auxil-

iary shielding.

Remove source from shielding



Pull out the rod source

(4)

using the brass extension bar

(3)

,

hold it with two pairs of pliers and insert it into a transport
shielding. Unscrew the extension bar

(3)

first using two pairs of

pliers.



If necessary, clean and grease the thread on the source holder
and the shielding.



Pull the new source out of the transport shielding so much that
the brass extension bar can be fixed at the top with screws.
Make sure not to mix up the parts, especially when working

with multi-part sources.

IMPORTANT

Make sure that no mix-up with the new or other sources can occur.

Install new source



Pull the new source out of the transport shielding using the pair
of pliers and place it into the working shielding.



Attach the brass cover

(2)

again after you have checked if the

O-ring seal is clean and undamaged.



Attach head flange again and carefully secure it with screws.



Check the proper ON/OFF function.



Carefully close the transport shielding again, after you have put
the old source into the transport shielding.



Set up the working shieldings as planned. With multi-part

shieldings be sure to observe the correct order.

Replace type label



Replace the type label on the shielding or attach the new source

number.

IMPORTANT

The special regulations regarding labeling and transport of the
shielding back to the manufacturer have to be observed. If in

doubt, please contact BERTHOLD TECHNOLOGIES' Source Trans-
port Manager.

This completes the source replacement.

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Summary of Contents for Uni-Probe LB 490

Page 1: ...30 User s Manual ID no 38477BA2B Rev no 05 25 5 09 Embedded Soft Rev 100 Device Description 03 HART Device Description 01 PA Device Description 02 FF Process Control detect and identify Level Measurem...

Page 2: ......

Page 3: ...e 2 Uni Probe Installation Volume 3 HART Communicator User Interface Volume 4 PACTware User Interface FDT DTM Volume 5 SIMATIC PDM User Interface HART Volume 6 SIMATIC PDM User Interface Profibus PA V...

Page 4: ...injury and property damage please observe the warnings and safety instructions provided in this User s Manual They are identified as follows DANGER WARNING CAUTION or NOTICE In Volume 1 Safety Manual...

Page 5: ...nformation and Guidelines 1 31 6 2 General Radiation Protection Instructions 1 33 6 3 Mounting the Shielding 1 34 6 4 Safety Measures 1 37 6 5 Protection against Theft 1 37 6 6 Accidents Loss Damage F...

Page 6: ...l Safety 1 73 10 Safety Instructions for the Types of Protection ATEX FM CSA 1 83 10 1 Overview Ex Versions 1 85 10 2 Type of Protection ATEX 1 87 10 3 Type of Protection FM CSA 1 88 10 4 Type of Prot...

Page 7: ...2 5 Mounting the Shielding 2 160 3 Electrical Installation 2 183 3 1 Conduits 2 184 3 2 Terminals 2 187 3 3 Switch Setting 2 189 3 4 Connecting the Uni Probe 2 192 3 5 Uni Probe with Ex i Current Out...

Page 8: ...IC for Screwed Cable Glands 2 249 5 3 Dummy Plug 2 249 6 Technical Drawings 2 251 6 1 Point Detector 2 251 6 2 Rod Detector 2 254 6 3 Super Sens 2 264 6 4 Tower Sens 2 268 6 5 Point Source Shielding L...

Page 9: ...3 305 2 8 SHOW CAL CURVE 3 306 2 9 STATUS CONTROL 3 307 2 10 SHOW ERROR LOG 3 308 2 11 REVIEW 3 309 2 12 ACCESS TO SETUP 3 311 2 13 ENTER PASSWORD 3 312 2 14 SETUP 3 313 2 15 CONFIGURATION 3 313 2 16...

Page 10: ...Functional Processes 3 367 5 1 Plateau Measurement 3 367 5 2 Changing the Uni Probe Password 3 369 5 3 Set Multi Detector Mode 3 371 6 Explanations 3 373 6 1 Background 3 373 6 2 Conditions for Empty...

Page 11: ...GmbH Co KG 11 Volume 1 7 Contents Volume 4 PACTware User Interface FDT DTM 1 PC Connection to the Uni Probe 4 407 2 Installing and Working with DTM 4 409 2 1 Requirements 4 409 2 2 FDT Container 4 40...

Page 12: ...nu 5 440 4 2 DEVICE Menu 5 448 4 3 VIEW Menu 5 480 4 4 OPTIONS Menu 5 485 4 5 HELP Menu 5 489 5 Calibration with SIMATIC PDM 5 491 5 1 Preparing Calibration 5 491 5 2 Operation Modes for Calibration 5...

Page 13: ...t Calibration 5 534 8 5 Radiation Interference Detection 5 537 8 6 Reading in Pulse Rates 5 540 9 Error Handling 5 543 9 1 Device Response to Errors 5 543 9 2 Error Handling Modes 5 544 9 3 Corrective...

Page 14: ...Preparing Calibration 6 601 4 2 Operation Modes for Calibration 6 606 4 3 Two Point Calibration 6 608 4 4 One Point Calibration 6 615 4 5 Multi Point Calibration 6 618 5 Functional Processes 6 625 5 1...

Page 15: ...Preparing Calibration 7 673 4 2 Operation Modes for Calibration 7 676 4 3 Two Point Calibration 7 678 4 4 One Point Calibration 7 682 4 5 Multi Point Calibration 7 684 5 Functional Processes 7 689 5 1...

Page 16: ...25 5 09 Contents Volume 1 7 7 Error Handling 7 715 7 1 Device Response in Case of Error 7 715 7 2 Error Handling Modes 7 716 7 3 Operation Modes during Measurement 7 716 7 4 Corrective Action 7 717 7...

Page 17: ...1 g l Time 0 00 10 30 11 00 11 3012 00 12 30 Volume 1 Safety Manuals...

Page 18: ...38477BA2B 1 18 25 5 09 Volume 1...

Page 19: ...rous condition Failure to fol low the instructions will lead to death or serious injury Indicates a potentially dangerous condition Failure to follow the instructions may lead to death or serious inju...

Page 20: ...1 2 Further Symbols Warning sign Never step under hovering loads Warning sign Nuclear radiation Warning sign Explosion protection Warning sign Risk of crushing Instruction Disconnect from mains suppl...

Page 21: ...and accident prevention regulations the national installation regulations e g EN 60079 the generally accepted engineering rules the information on transportation installation operation ser vice maint...

Page 22: ...38477BA2B 1 22 25 5 09 1 About this User s Manual Volume1...

Page 23: ...use The Uni Probe LB 490 for HART is qualified with an FMEDA for intrinsically safe measurements The following Uni Probe versions are not qualified as intrinsically safe measurements HART with intrin...

Page 24: ...only fuses that match the rating specified by BERTHOLD TECHNOLOGIES Parameter settings Never change the parameter settings without a full knowledge of this User s Manual as well as a full knowledge of...

Page 25: ...n and with the Uni Probe LB 490 under the guidance of a qualified or autho rized person 3 1 Specialized Persons Specialized persons are e g technicians or welders who can carry out various tasks in tr...

Page 26: ...gulations directives and acknowledged rules of technology They must be capable of assess ing the result of their work safely moreover they need to be famil iar with the contents of this User s Manual...

Page 27: ...consequences Make sure that the mechanical stability of the fixing devices matches the weight of the shielding Please keep in mind Never step under hovering loads while unloading heavy system parts On...

Page 28: ...38477BA2B 1 28 25 5 09 4 Transport and Assembly Volume1...

Page 29: ...y 30 minutes after switching off the voltage of all in and outputs and possibly connected relay contacts and the power supply The cooling off time of 30 minutes ensures that possibly over heated compo...

Page 30: ...ation for the type of protection FM CSA Close or seal cable entries at the housing by conduit seals ESD protective measures This measuring system uses electrostatic sensitive devices We recommend that...

Page 31: ...that access shall be permitted only after the useful beam on the shielding is closed Radiation protection zones outside the shielding must be if they are accessible marked and guarded These instructio...

Page 32: ...xposed to radiation The effect is cumulative and increases therefore with the duration of the radia tion exposure Conclusion Any work in the vicinity of radiometric measuring system must be prepared c...

Page 33: ...rain sunlight wind operating conditions degree of utilization of the facilities faulty operation major changes in the overall system e g changes in the zone classification Carry out a visual inspecti...

Page 34: ...the control area is in a given distance in most cases less than one meter around the shielding and it does not matter whether point or rod sources are being used and how high their activity is A simpl...

Page 35: ...re to be expected for a shielded source is cal culated as follows A is the activity of the source and k the respective specific Gamma radiation constant see table below The distance from the mea surin...

Page 36: ...xt set of tests on your devices Make sure that the process engineer is aware that process information will be interrupted during the test Determine the count rate via the HART Communicator or SIMATIC...

Page 37: ...s to be included in those plans as well and also the address and phone number of the regulatory authority 6 5 Protection against Theft Radioactive substances or facilities containing radioactive sub s...

Page 38: ...ion of the facility e g the seal of the active radiation beam of the shielding no longer functions properly Accident An accident is an event which could expose persons to a radiation dose which exceed...

Page 39: ...ag Stay behind auxiliary shielding e g concrete steel or lead plate Check if vicinity is free of contamination Secure radioactive waste properly deposit at governmental collection site or return to ma...

Page 40: ...n 2 to check or replace the source The radioactive sources used and the function area of the measur ing system typically permit a service life of more than 10 years We recommend replacing a source if...

Page 41: ...tection 1 The first group is a consecutive number the second group identifies the month here November and the third the year the source was manufactured here 1994 It is included on the identity plate...

Page 42: ...fication of the source design Information on location intended use as well as on the typical operational max mechanical and thermal stress If the sources are installed in an appliance a drawing has to...

Page 43: ...e there as well For rod source shieldings The alternative test area is the visible part on the head of the shielding cylinder Figure 6 3 Alternative test area on rod source shieldings For point source...

Page 44: ...38477BA2B 1 44 25 5 09 6 Radiation Protection Volume1...

Page 45: ...Germany you have to keep in mind Source replacement by the customers is possible only when 1 the respective expertise is available 2 the work required to replace the source has been approved explicit...

Page 46: ...on head bolt of the source holders becomes vis ible or remove the locking plate so that you can unscrew the source holder 7 1 1 Procedure for Source Replacement Open the lock of the shielding 1 halfwa...

Page 47: ...liers take the new source out of the transport shielding and firmly fix it onto the source holder together with the locking washer Put the source holder with the source again into the shielding and fi...

Page 48: ...espective expertise is available 2 the work required to replace the source has been approved explicitly by the authorities in charge Your License to Handle Radioactive Substances states whether you ar...

Page 49: ...ld rod source put into the transport shielding as quickly as possible IMPORTANT Check that the sources are installed in the proper position Note the respective marking rings on the source top 1 ring b...

Page 50: ...Markings on multi part sources and shieldings 7 2 1 Procedure for Source Replacement Figure 7 4 Dismounting rod source shielding Unscrew the head flange 1 using a suitable Allan key Open the locking c...

Page 51: ...xtension bar can be fixed at the top with screws Make sure not to mix up the parts especially when working with multi part sources IMPORTANT Make sure that no mix up with the new or other sources can...

Page 52: ...ure Work has to be coordinated with the competent Radiation Protection Manager IMPORTANT For Germany you have to keep in mind Source replacement by the customers is possible only when 1 the respective...

Page 53: ...ring the transport shielding containing the new source close to the measuring site and open it such that the new source can be taken out and the old source put into the transport shielding as quickly...

Page 54: ...older and the shielding Install new source Using a pair of pliers take the new source out of the transport shielding and firmly fix it onto the source holder together with the locking washer Put the s...

Page 55: ...iation expo sure can be calculated for different activities A as follows Dose D A x 0 15 at Co 60 Dose D A x 0 04 at Cs 137 Enter the activity in MBq and the dose is calculated in Sv the dose is calcu...

Page 56: ...38477BA2B 1 56 25 5 09 7 Source Replacement Volume1...

Page 57: ...urce transport or source disposal please con tact our source disposal and repair department You will reach them in the Bad Wildbad headquarters under Please state the source number to enable the respe...

Page 58: ...ipped to Berthold without prior notice will not be accepted by BERTHOLD TECHNOLOGIES Any warehouse expenses will be charged to the supplier A copy of the enclosed notification form sheet and the seal...

Page 59: ...Company Sender Person responsible Complete address Telephone no Town Postal code Country Source No Isotope Activity mCi MBq Notification Form FOR DISPOSAL OF RADIOACTIVE MATERIALS Shielding may be di...

Page 60: ...clares that Place and Date Signature and Title Return of a shielding on loan from sender Sender s order no our order confirmation no Any other instructions or remarks Shielding to be returned to sende...

Page 61: ...robe LB 490 Figure 9 1 Overview measuring system with Uni Probe LB 490 The information applies to the following device versions This FMEDA is not valid for the versions LB 490 HART with intrinsically...

Page 62: ...09 9 Functional Safety Volume1 The software revision can be viewed on the Device Description menu menu item REVIEW The hardware revision Device Rev is indicated on the outside of the housing and insid...

Page 63: ...protection depending on version and category Electromagnetic compatibility according to EN 61326 and Namur NE 21 If the device is employed in safety relevant systems functional safety according to IE...

Page 64: ...urce and measuring system 9 4 Safety Requirement Safety integrity level Operating mode with low demand rate Operating mode with high or continuous demand rate SIL PFD PFH 4 10 5 to 10 4 10 9 to 10 8 3...

Page 65: ...iation will increase the radiation level at the detector only slightly so that no alarm is triggered or not in due time There fore the facility always has to be informed as soon as a welding seam test...

Page 66: ...d rate IEC 61508 2 7 4 3 2 5 Diagnostic rate once every 5 minutes 15 minutes 20 minutes The associated parameter is the value PFDavg average Probability of dangerous Failure on Demand The value is dep...

Page 67: ...not yet been installed the Uni Probe has been installed the Uni Probe is supplied with power that communication with the Uni Probe has been established via an operating device e g a HART Communicator...

Page 68: ...s manner you can simulate the two states Empty Full and check if the displayed levels 0 100 are cor rect If not please check the calibration Function check The tank on which the measurement is carried...

Page 69: ...alfunctions that may occur are described in the User s Manual If failures have been detected or malfunctions are reported you have to take the entire measuring system out of service and keep the proce...

Page 70: ...er safety function will be proven through interaction of all components This is the case when the level is controlled within the scope of a filling If a filling is not feasible the measuring system ha...

Page 71: ...re in time 10 9 failures per hour General data Single channel architecture 1001 HFT 0 Hardware Fault Tolerance Two channel architecture 1002 HFT 1 Hardware Fault Tolerance sd 783 Fit Safe detected fai...

Page 72: ...nly to the TProof interval according to which a recurrent performance check has to be carried out Time dependent trend of PFDavg 1 PFDavg 0 2 PFDavg after 1 year 3 PFDavg after 5 years It is in the in...

Page 73: ...gies and the manufacturer Photonis were used For the mechanical design of the detector unit field failure evaluations from Berthold Technologies were used The Level Transmitter LB490 Uni Probe is cons...

Page 74: ...ues are within the allowed range for SIL 2 according to table 2 of IEC 61508 1 and table 3 1 of ANSI ISA 84 01 1996 and do fulfill the requirement to not claim more than 35 of this range i e to be bet...

Page 75: ...all fault avoidance and fault control measures during hardware and software development This assessment shall be done according to option 1 This document shall described the results of the assessment...

Page 76: ...SW Version 2 0 Safety Manual LB490 2 4 2 Documentation generated or reviewed by exida com R1 FMEDA Berthold UniProbe ACDC DC V654 061010 xls 10 10 2006 R2 FMEDA Berthold UniProbe Process Output Neu V...

Page 77: ...ures that can be classified according to the following failure categories 4 1 Description of the failure categories In order to judge the failure behavior of the Level Transmitter LB490 Uni Probe the...

Page 78: ...ata collected from a good proof test reporting system that indicates higher failure rates the higher numbers shall be used Some industrial plant sites have high levels of stress Under those conditions...

Page 79: ...ailure category Failure rates FIT 10 9 h Safe Failure Fraction 95 9 Photomultiplier Fail Dangerous Detected 21 Fail Dangerous Undetected 2 4 Safe Failure Fraction 90 The failure rates for the photo mu...

Page 80: ...component using micro controllers or programmable logic for details see 7 4 3 1 3 of IEC 61508 2 T Proof Proof Test Interval exida com GmbH berthold 0408 10 r003 v1r3 doc Apr 12 2007 Rainer Faller Pa...

Page 81: ...ove The proof tests referenced in table 3 and 4 are described in detailed in the Safety Manual exida com GmbH berthold 0408 10 r003 v1r3 doc Apr 12 2007 Rainer Faller Page 18 of 18 Appendix 2 Impact o...

Page 82: ...38477BA2B 1 82 25 5 09 9 Functional Safety Volume1...

Page 83: ...om pletely closed In areas in danger of explosion the Uni Probe is intended only for stationary installation The temperature range that is valid for all types of protection lies between 20 C and 50 C...

Page 84: ...the applicable regulations and must have the required cross section The cross section must match the infor mation stated on the cable conduit Through appropriate selection of the cables and the type...

Page 85: ...490 Super Sens Nomenclature page 2 135 i LB 490Type Uni Probe ID no 38477 XXX Super Sens ID no 53214 005 007 Tower Sens ID no 50250 005 007 Uni Probe ID no 47678 XXX Super Sens ID no 53214 009 016 Tow...

Page 86: ...emp range 50 50 C 50 50 C 50 50 C Operat temp range 40 50 C 40 50 C 40 50 C Special device Second current output no no no no no no LB 490Type Uni Probe ID no 38477 XXX Super Sens ID no 53214 005 007 T...

Page 87: ...e the cable type not armoured armoured and the cable cross section Use only cable cross sections which are included in the specifica tion of the screwed cable gland used Please keep in mind that only...

Page 88: ...ly safe signal lines are passed through areas with potentially explosive dust atmosphere or through zone 0 then they must be protected against electrostatic charge 10 3 Type of Protection FM CSA The U...

Page 89: ...Uni Probe LB 490 BERTHOLD TECHNOLOGIES GmbH Co KG 1 89 Volume 1 11 Certificates 1 11 Certificates 11 1 ATEX Certificate...

Page 90: ...38477BA2B 1 90 25 5 09 11 Certificates Volume1...

Page 91: ...Uni Probe LB 490 BERTHOLD TECHNOLOGIES GmbH Co KG 1 91 Volume 1 11 Certificates 1...

Page 92: ...38477BA2B 1 92 25 5 09 11 Certificates Volume1...

Page 93: ...Uni Probe LB 490 BERTHOLD TECHNOLOGIES GmbH Co KG 1 93 Volume 1 11 Certificates 1...

Page 94: ...38477BA2B 1 94 25 5 09 11 Certificates Volume1...

Page 95: ...Uni Probe LB 490 BERTHOLD TECHNOLOGIES GmbH Co KG 1 95 Volume 1 11 Certificates 1...

Page 96: ...38477BA2B 1 96 25 5 09 11 Certificates Volume1...

Page 97: ...Uni Probe LB 490 BERTHOLD TECHNOLOGIES GmbH Co KG 1 97 Volume 1 11 Certificates 1...

Page 98: ...38477BA2B 1 98 25 5 09 11 Certificates Volume1...

Page 99: ...Uni Probe LB 490 BERTHOLD TECHNOLOGIES GmbH Co KG 1 99 Volume 1 11 Certificates 1...

Page 100: ...38477BA2B 1 100 25 5 09 11 Certificates Volume1...

Page 101: ...Uni Probe LB 490 BERTHOLD TECHNOLOGIES GmbH Co KG 1 101 Volume 1 11 Certificates 1...

Page 102: ...38477BA2B 1 102 25 5 09 11 Certificates Volume1...

Page 103: ...Uni Probe LB 490 BERTHOLD TECHNOLOGIES GmbH Co KG 1 103 Volume 1 11 Certificates 1...

Page 104: ...38477BA2B 1 104 25 5 09 11 Certificates Volume1...

Page 105: ...Uni Probe LB 490 BERTHOLD TECHNOLOGIES GmbH Co KG 1 105 Volume 1 11 Certificates 1...

Page 106: ...38477BA2B 1 106 25 5 09 11 Certificates Volume1...

Page 107: ...Uni Probe LB 490 BERTHOLD TECHNOLOGIES GmbH Co KG 1 107 Volume 1 11 Certificates 1...

Page 108: ...38477BA2B 1 108 25 5 09 11 Certificates Volume1 11 2 FM Certificate...

Page 109: ...Uni Probe LB 490 BERTHOLD TECHNOLOGIES GmbH Co KG 1 109 Volume 1 11 Certificates 1...

Page 110: ...a The products listed below are eligible to bear the CSA Mark shown Issued by David Wood Authorized by Patricia Pasemko Operations Manager PRODUCTS CLASS 2258 02 PROCESS CONTROL EQUIPMENT For Hazardou...

Page 111: ...clude revision to electronics 1746954 2006 01 17 Update previous report to include corrections and new schematics 1737026 2005 11 29 Update Report 1413906 minor construct change and revised documents...

Page 112: ...38477BA2B 1 112 25 5 09 11 Certificates Volume1 11 4 EG Declaration of Conformity...

Page 113: ...zung von Seite 1 DR Aus Sicherheitsgr nden ungeeignete L schmittel Wasser im Vollstrahl Besondere Gef hrdung durch den Stoff seine Verbrennungsprodukte oder entstehende Gase Bei einem Brand kann freig...

Page 114: ...d Nicht unverd nnt bzw in gr eren Mengen in das Grundwasser in Gew sser oder in die Kanalisation gelangen lassen D Fortsetzung auf Seite 4 Seite 4 4 Sicherheitsdatenblatt gem 1907 2006 EG Artikel 31 D...

Page 115: ...Uni Probe LB 490 BERTHOLD TECHNOLOGIES GmbH Co KG 1 115 Volume 1 1 Notes...

Page 116: ...further technical development BERTHOLD TECHNOLOGIES GmbH Co KG 2009 Language English Printed in Germany 05 2009 Rev no 05 BERTHOLD TECHNOLOGIES GmbH Co KG Calmbacher Str 22 D 75323 Bad Wildbad German...

Page 117: ...1 g l Time 0 00 10 30 11 00 11 3012 00 12 30 Volume 2 Uni Probe Installation...

Page 118: ...38477BA2B 2 118 25 5 09 Volume 2...

Page 119: ...and the source is designed accordingly One point or rod source and one scintillation counter rod or point detector are used for this measurement method see page 2 126 The radiation source is installe...

Page 120: ...operated via a FDT frame application e g PACTwareTM The required DTM for the user interface is available from Berthold Technologies Volumes 3 4 and 5 describe the types of communication Volume 3 HART...

Page 121: ...ed to the Auxiliary Units Communication between Main Unit and Auxiliary Unit s takes place via a 2 wire RS 485 interface Figure 1 2 Multi Detector Operation In each measurement cycle the Main Unit que...

Page 122: ...r configuration If the multi detector configuration comprises two Auxiliary Units and one Master Unit then the number in the parameter NUMBER OF PROBES is 3 see Figure 1 2 An Auxiliary Unit may also o...

Page 123: ...ject to heavy mechanical stress and vibrations Furthermore cooling must be provided if ambient temperatures exceed 50 C 3 4 NPT conduits Preamplifier HV generation Photomultiplier Scintillator Evaluat...

Page 124: ...y compensation A capacitor buffered real time clock is installed for decay compen sation The capacitor buffers the real time clock for approx one week If the buffering is lost the real time clock star...

Page 125: ...as follows The equation shows that with a given source and the respective mass attenuation coefficient the measuring effect is dependent only on the product density r and the measuring path d Since t...

Page 126: ...ith rod shaped source and point shaped detector as well as the respective characteristic curve The length of the rod source is adapted to the size of the required measuring range The non linearities r...

Page 127: ...hows the measuring geometry results in non linearities which are compensated for by a correction line that is adjusted to the measuring site and stored in the evaluation electronics The required tag s...

Page 128: ...ource rod detector arrangement 1 4 4 Point Source Point Detector Arrangement In exceptional cases little space available or very small measure ment range you can also choose an arrangement with point...

Page 129: ...1 4 5 Point Source Point Detector Arrangement for Limit Switches The arrangement shown in Figure 1 9 is used for limit switches e g to rule out overflowing when filling a vessel Figure 1 9 Point sour...

Page 130: ...e 1 2 IP 66 T 80 C Dust Ex Zone 21 22 Approved temperature range 20 C 50 C Operating temperature range 20 C 50 C Version with intrinsically safe fieldbus signal output Profibus PA passive LB 490 41 FO...

Page 131: ...sly and in case of malfunction signals 24mA constantly via a redundant current path The digital HART communication remains in effect even on the redundant current path Power supply Nominal voltage dep...

Page 132: ...ength basic module 1000mm 2000mm Length extensions per 2000mm max 3 extensions Multiplier EMI type 9266KB07 10 dynodes High voltage generation Voltage range of control 300V 1300V error message below 3...

Page 133: ...en replaced Detector type Scintillator size Detector code Point detectors 38477 X1X 38477 X2X 47678 X1X 47678 X1X 500XX XXX 50x50 NaI 0 Rod detectors 38477 X3X 47678 X3X 500XX X3X 500mm 22 38477 X5X 4...

Page 134: ...FMEDA 38477 XXX LB 490 HART ATEX FM CSA no passive default setting can be switched to active yes 47678 XXX LB 490 11 HART ATEX yes passive no 50035 XXX LB 490 81 Profibus PA ATEX no passive no 50040...

Page 135: ...40VAC radial without 53214 007 HART Ex d 95VAC 240VAC axial without 53214 009 HART Ex i ATEX 24VDC radial without 53214 011 HART Ex i ATEX 24VDC axial without 53214 013 HART Ex i ATEX 95VAC 240VAC rad...

Page 136: ...5VAC 240VAC 2000mm with 50250 010 HART Ex i ATEX 24VDC 1000mm with 50250 012 HART Ex i ATEX 24VDC 2000mm with 50250 014 HART Ex i ATEX 95VAC 240VAC 1000mm with 50250 016 HART Ex i ATEX 95VAC 240VAC 20...

Page 137: ...m without 50250 037 FOUNDATION Fieldbus Ex i ATEX 95VAC 240VAC 1000mm without 50250 039 FOUNDATION Fieldbus Ex i ATEX 95VAC 240VAC 2000mm without 50250 026 FOUNDATION Fieldbus Ex d 24VDC 1000mm with 5...

Page 138: ...38477BA2B 2 138 25 5 09 1 System Description Volume2...

Page 139: ...active materials who have the necessary professional expertise are permitted to work with these measuring systems see Volume 1 3 Qualification of Per sonnel Construction site personnel with experience...

Page 140: ...ing into account the circumstances at the measuring site Risk of injury The weight of the source shielding may be up to several 100kg depending on the version Make sure that the mechanical stability o...

Page 141: ...rt the detector and evaluation unit in the original packaging and protect the parts from vibrations 2 1 2 Transport Shielding with Source Please observe the Radiation Protection Guidelines Radioactive...

Page 142: ...tall and dismantle parts The fixture for the assembled system components must not trans fer any vibrations to the detector or the shielding Likewise it has to be ruled out that too high temperatures c...

Page 143: ...rod detector Rod source in dip tube and point detector NaI 50 50 or Super Sens Point source with shielding LB744X and point detector NaI 50 50 or Super Sens The limit switch differs from the continuo...

Page 144: ...ould be missing for your spe cial application you will receive special documents in advance Please contact us if you did not receive these documents Please let us know the source number you find it on...

Page 145: ...e sure that the water inlet is installed at the lowest nozzle Oth erwise an air cushion may form which may have a negative effect on the water cooling Explosion hazard The water cooling of the Uni Pro...

Page 146: ...te keep in mind that the Uni Probe LB 490 should not be affected by mechanical stress or heavy vibrations in order not to restrict its service life If the mea suring system is used in a heavy duty env...

Page 147: ...ise the detector will be disturbed or may fail altogether Therefore install the fixture on a vibration free support or attenu ate possible vibrations using vibration absorbers Make sure to pre vent he...

Page 148: ...device has to be installed at the upper flange of the collimator see technical drawings in the sections 6 2 7 and 6 2 8 on page 2 260 Otherwise the installation has to be carried out as shown in Figur...

Page 149: ...ment For installation details see the technical drawing in chapters 6 2 11 and 6 2 12 on page 2 263 2 4 2 Tower Sens Function failure due to damaged detector The detector fixture must not transfer any...

Page 150: ...he individual extension modules have to be assembled as described in the following section IMPORTANT The installation site has to be prepared such that the joints of the modules will not be affected b...

Page 151: ...ust be mounted exactly verti cal on top of each other Take off the end cap from the basic module push down the cap from above and unscrew the connection clamp Put the yellow protection cap on the dete...

Page 152: ...n module and then from the basic module However leave the protective 870 1870 2775 3775 4795 5795 6815 7815 Mounting bracket End cap Connection clamp Fixing clamp Basic module Extension module Connect...

Page 153: ...re 2 7b and c This must be possible without encountering any resistance otherwise the fixing clamps are not aligned correctly and have to be re adjusted For adjusting remove the extension module again...

Page 154: ...nch size 13 such that there is no gap any more between both modules Tighten by approx 2 turns but do not use any force Now tighten the fixing clamp of the extension module If further extension modules...

Page 155: ...or again as described in 3 Electrical Installation on page 2 183 IMPORTANT First measurements may be carried out three hours after installa tion at the earliest 2 4 3 Point Detectors Function failure...

Page 156: ...by the detector this radiation field has to be taken into account during installation of detector and shielding The installa tion situation is illustrated in the project drawings sketches and descrip...

Page 157: ...stall the fixture on a vibration free support or attenu ate possible vibrations using vibration absorbers Make sure to pre vent heat transfer to the detector via the detector fixture by using suitable...

Page 158: ...olume2 Figure 2 13 Super Sens with frontal irradiation IMPORTANT Please observe the alignment of the radiation window see dimen sional drawing of the detector page 2 264 Figure 2 14 Detector installat...

Page 159: ...2 15 Super Sens with radial lateral irradiation Figure 2 16 Super Sens and rod source Beam path Mounting base provided by customer max min 20 G Mounting base provided by customer Super Sens Mounting...

Page 160: ...surface without friction Apart from a few exceptions all shieldings are filled with lead to keep the dose rate on the surface of small construction sizes as low as possible Therefore the shielding are...

Page 161: ...ation the shielding and thus the useful beam must be aligned such that they face the detector Figure 2 19 Point source shielding The shielding consists of a lead cylinder with radiation exit channel 7...

Page 162: ...transfer any vibrations or heat onto the shielding otherwise the locking mechanism may be damaged and the shielding effectiveness may be adversely affected Therefore install the fixture on a vibration...

Page 163: ...ly in its shielding The shielding must be closed during transportation and installation The 45 collimation angle of is positioned horizontal to the top edge and the bottom edge at a down angle of 45 T...

Page 164: ...shielding or the source you have to determine the background for rod detectors see Volume 3 section 4 3 1 on page 3 351 Figure 2 23 Point source with rod detector The standard arrangement Figure 2 23...

Page 165: ...2 273 Figure 2 25 shows a proposal for a mounting bracket for the source shielding The size and rigidity of the mounting bracket has to match the size and weight of the shielding The bracket has to be...

Page 166: ...e permitted you may also fix the position with the supplied screw Pneumatic actuator As an option point source shieldings may be supplied with a pneu matic actuator You find the technical data in sect...

Page 167: ...rge measurement ranges or vessels with small internal diam eter it may be necessary or beneficial to use two point source inside the measurement range to minimize the total activity and to improve the...

Page 168: ...ral parts are mounted on top of each other Robust construction especially of the moving parts of the rotating shutter ensures reliable performance even in heavy duty environments Function failure due...

Page 169: ...em see also 6 7 Rod Source Shielding on page 2 282 Figure 2 29 shows a standard arrangement Figure 2 29 Rod source arrangement The shielding must be mounted at the measuring site so that the top point...

Page 170: ...or infor mation on the dimensions and the weight for which the fixtures are designed please see the technical drawings of the shielding in sec tion 6 7 on page 2 282 Single part shieldings for rod sou...

Page 171: ...ing of the beam path during operation If locking with the lock should not be permitted you may also fix the position with the supplied screw Pneumatic actuator As an option rod source shieldings may b...

Page 172: ...od sources are needed the individual parts are arranged directly on top of each other and fixed with screws Multi part shieldings are in addition marked by the letters A B C etc from top to bottom see...

Page 173: ...ight all the way to the right limit stop This position can now be locked again with the padlock to prevent inadvertent closing of the beam path during operation If locking with the lock should not be...

Page 174: ...s shown in Figure 2 35 Due to the shorter distance between source and detector and due to the fact that only one vessel wall has to be irradiated the required source activity can be reduced significan...

Page 175: ...ing see illustration to the left 10 08 indicates the month and year of production MM YY The customer has to provide the protective tube for the source it should be installed such that the source can b...

Page 176: ...on type see section 6 10 on page 2 286 With several rod sources the individual sources are positioned in different heights in order to cover the measurement range completely The shieldings can be adap...

Page 177: ...haft core Instead of a steel cable a shaft core is installed which consists of a spring wire This allows you to install flange shieldings to the vessel from below or from the side and to insert the so...

Page 178: ...The clutch includes a snap action mechanism that prevents that the connection will become undone on its own Define source position in vessel To define the position of the source in the vessel determin...

Page 179: ...tched into the source end piece Source end piece with clutch Steel cable with latch for clutch Latch engaged in clutch Engage latch in clutch Steel cable for source positioning Positioning screw Clamp...

Page 180: ...be pulled back into the shielding first and secured with the clamping screw Then pull the source in the second highest position into the shielding etc Connect the locking mechanism to the shielding Fi...

Page 181: ...1 Volume 2 2 Installation 2 Figure 2 40 Connect shaft core and source end piece Open the fixing screw at the head piece Figure 2 41 Open fixing screw Open the source shielding Figure 2 42 Open source...

Page 182: ...2 Installation Volume2 Figure 2 43 Push the shaft core in Fix the position with the fixing screw at the head piece Attach the covering cap again Secure the lock with a padlock or the safety screw The...

Page 183: ...the cable have been passed properly through the cable glands the cover has been placed onto the housing to close it Screw the housing cover completely onto the housing and pull it tight using a torqu...

Page 184: ...ter cannot flow along the cable into the bushing Make sure that the cable that are con nected to the Uni Probe will be installed abrasion free strain relieved and bend free Cable entries must be seale...

Page 185: ...pter is permitted per cable entry It is not permitted to screw several adapters together For screwed cable glands with metric male screw thread you need ATEX approved adapters NPT metric BERTHOLD TECH...

Page 186: ...marked as separation device for the instrument The switch has to comply with the respective requirements according to IEC 947 1 and IEC 947 3 regulation according to EN 61010 1 3 1 4 Replacing the Uni...

Page 187: ...ses REL 1 Error REL 2 Alarm REL 3 Alarm REL 4 Alarm HART current output floating RS 485 floating Digital input 1 RS 232 interface for software update RS1 RS2 RS1 RS2 Dig IN 1 Halt Source Mode Sink Mod...

Page 188: ...onitored continuously and in case of malfunction signals 24mA constantly via a redundant current path The digital HART communication remains in effect even on the redundant current path Output current...

Page 189: ...communication you need an impedance of at least 250 at the current output Figure 3 3 Digital board Source Mode Active current output Sink Mode Passive current output The Uni Probe will power the cur r...

Page 190: ...Slide switch for communication If the slide switch is set to Auto the bus module Profibus PA or FOUNDATION Fieldbus is identified automatically and communication is switched over to the bus module If...

Page 191: ...n Auxiliary Units 51 52 57 58 59 60 51 52 57 58 59 60 51 52 57 58 59 60 2 3 2 3 2 3 Power supply Main Unit Auxiliary Unit 1 Auxiliary Unit 2 RS 485 RS 485 Termination of last auxiliary unit with 120 b...

Page 192: ...ver completely onto the housing and pull it tight using a torque of 25Nm reference value Before closing make sure that the threads are clean and greased with OKS 217 See also Volume 1 11 5 Material Sa...

Page 193: ...gure 3 4 on page 2 191 Connect the respective terminals of the signal output HART Terminal 51 and 52 see Figure 3 2 on page 2 187 HART Ex i see chapter 3 5 on page 2 195 Profibus PA FOUNDATION Fieldbu...

Page 194: ...Safety Data Sheet for Lubricant OKS 217 on page 1 113 Close the housing carefully with the housing cover Screw the housing cover completely onto the housing and pull it tight using a torque of 25Nm re...

Page 195: ...intrinsically safe current output is equipped with a pre assembled cable for the current output as standard The cable has a length of 20m The cable has to be con nected in accordance with the valid i...

Page 196: ...ring cap directly above the isolating repeater It ensures that the minimum distance of 50mm on the Ex i side will be observed The minimum distance is the distance between intrinsically safe and not in...

Page 197: ...If this fuse fails the entire electronics has to be checked by the manufacturer Before closing make sure that the thread turns are clean and greased with OKS 217 For information on the terminal assign...

Page 198: ...the fac tory mounted 20m long current signal cable to the next distribu tion point The current output signal and the screen have to be looped via the terminal box The wires for the current signal are...

Page 199: ...uced by conicity Free size tolerance according to GTA 13 5 DIN 1688 Borehole for wall installation Closing lid Base part Total height Type Ex protection Ambient temperature Isolating repeater Company...

Page 200: ...put and parameter setting This current output is used for the continuous trans fer of the level measured value and for display of the error status via the adjustable fault cur rent 4 20mA for current...

Page 201: ...epeater is installed into the Uni Probe housing The following data serve only for information and as an aid to select the isolating repeater at the remote station provided the data in the above inform...

Page 202: ...ut and output Installation possible in Zone 1 Zone 2 Zone 21 Zone 22 and Div 2 Basic function Analog signal transmission 4 20 mA for 4 wire transmitters with HART communication 1 channel The mA isolat...

Page 203: ...25 mA Constant voltage drop 3 5 V 3 5 V Input resistance at 0 5 kHz 5 kHz 240 O 260 O AC Impedance HART at 0 5 kHz 5 kHz 240 O 260 O AC Impedance HART Communication signal HART transmission bi directi...

Page 204: ...0 1 Offset error 0 1 0 1 Temperature effect 0 1 10 K 0 1 10 K Electromagnetic compatibility Tested under the following standards and regulations EN 61326 IEC EN 61000 4 2 3 4 5 6 EN 55022 Class B Tes...

Page 205: ...4 3 10 11 2004 mA Isolating Repeater Type 9164 Dimension drawing all dimensions in mm subject to alterations 0932E00 We reserve the right to make alterations to the technical data weights dimensions...

Page 206: ...UNDATION Fieldbus LB 490 Uni Probe ID no 50036 XXX LB 490 Super Sens ID no 53214 025 032 LB 490 Tower Sens ID no 50250 025 032 Danger electric shock If the housing is open you may get in contact with...

Page 207: ...formation on the terminal assignment of the remaining termi nals please refer to section 3 2 Terminals This Uni Probe version includes an additional module for fieldbus communication This module is in...

Page 208: ...lly safe of the Uni Probe The signal output of the Uni Probe can be connected to fieldbuses such as Profibus PA or FOUNDATION Fieldbus H1 according to IEC 61158 2 The following data refer to terminals...

Page 209: ...LB 490 Tower Sens ID no 50250 033 040 3 7 1 Design Uni Probe The Uni Probe version with intrinsically safe current output is equipped with a pre assembled cable for the current output as standard The...

Page 210: ...Before closing make sure that the thread turns are clean and greased with OKS 217 For information on the terminal assignment of the remaining termi nals please refer to section 3 2 Terminals Figure 3...

Page 211: ...ding to the FISCO IEC 60079 27 model the connectable maximum branch cable length is limited to 60m The 20m of the firmly connected cable have to be taken into account Installation according to type of...

Page 212: ...cable ID no 46413 UNITRONIC BUS PA FC BU 1x2xAWG18 1 supplied by Berthold Technologies has the following properties Capacity 1kHz conductor conductor 50nF km Capacity 1kHz conductor screen 92nF km In...

Page 213: ...anufacturer for repair Repairs on electronic circuits on the printed circuit boards of the Uni Probe may only be carried out by the manufacturer Danger electric shock Any time you are working on elect...

Page 214: ...tact with a stainless steel surface the surface may corrode at this point Therefore make sure that neither during the installation nor during operation other metal parts made of non alloy steel come i...

Page 215: ...cilities faulty operation major changes in the overall system e g changes in the zone classification Carry out a visual inspection and check the connection box prior to the first commissioning and pri...

Page 216: ...e temperatures observed in accor dance with EN 60079 0 Are the external connections of the potential equalizer in good working order Is the O ring for the sealing of the cover OK The O ring is visible...

Page 217: ...and the printed circuit boards free of corrosion Is the insulation free of damages or crawling traces Is the mechanical fastening of the fixtures in good working order Has the device been installed ac...

Page 218: ...l deposits or perform new calibration if wall deposits cannot be removed Source has reached the end of its service life Renew source Co 60 after 5 to 10 years at the earliest No or incorrect level rea...

Page 219: ...RS 232 connector Figure 4 1 Digital board LEDs 1 CPU LED The CPU LED informs you if the CPU is working correctly LED is flashing CPU works correctly LED is flashing rapidly CPU is working in the moni...

Page 220: ...t the Uni Probe from mains Disconnect possibly connected relay contacts and all in and outputs from power Unscrew the housing cover M32 screw wrench Open wiring on digital board and on the terminal cl...

Page 221: ...be LB 490 BERTHOLD TECHNOLOGIES GmbH Co KG 2 221 Volume 2 4 Repair Maintenance and Service 2 Carry out a new empty calibration see the respective software description Then the Uni Probe is operational...

Page 222: ...e all parameters are stored on the digital board of the electron ics module you have to re enter all parameters after you have replaced the electronics module If you still have access to these paramet...

Page 223: ...hten screws evenly and alternating between screws Attach grounding cable to grounding screw with screws Close the housing carefully with the housing cover Screw the housing cover completely onto the h...

Page 224: ...et the software parameters again using the list you have noted down earlier See also Volume 3 on page 3 295 Separate User s Manuals are available for user interfaces such as SIMATIC PDM or FOUNDATION...

Page 225: ...the manufacturer for repair When replacing the crystal multiplier combination it may happen that the sensitivity of the detector to Gamma radiation changes Therefore check the level indication with em...

Page 226: ...6 Detector Codes page 2 133 and Volume 3 2 38 HV SETTINGS page 3 334 Check the level indication empty and full If you detect any deviations please carry out a new calibration see Volume 3 4 Calibrati...

Page 227: ...ssel after replacement and if necessary carry out a new calibration The HV default value must be determined new Dismantle the electronics module as described on page 2 222 If the multiplier in a rod d...

Page 228: ...indication empty and full If you detect any deviations please carry out a new calibration see Volume 3 4 Calibration on page 3 341 Separate User s Manuals are available for user interfaces such as SIM...

Page 229: ...ication with empty and full vessel after replacement and if necessary carry out a new calibration IMPORTANT BERTHOLD TECHNOLOGIES recommends having the plastic scintil lator replaced by trained person...

Page 230: ...ectronics module in the Uni Probe as described on page 2 223 Check the level indication empty and full If you detect any deviations please carry out a new calibration see Volume 3 4 Calibration on pag...

Page 231: ...be replaced or returned to the manufacturer for repair Connect yourself to ground potential use a grounded wrist strap to avoid damage caused by electrostatic discharge Dismantle the electronics modu...

Page 232: ...s called digital board 3 The digital boards can be exchanged against each other depending on the digital board a different software may have to be installed see the following table 7 9 8 Dismantled di...

Page 233: ...ntenance and Service 2 The Uni Probe serial number is printed on the type label which is attached on the Uni Probe housing IMPORTANT After installation of a new software carry out a Factory Reset Volu...

Page 234: ...this is not possible the complete detector has to be replaced or returned to the manufacturer for repair IMPORTANT Depending on the version one of the following power supply units may be installed 90V...

Page 235: ...flat ribbon cable 12 and the power cable 13 from the power supply board 14 Unscrew both pcb fixtures 9 Pull digital board from fixture Install the new digital board in reverse order Install the elect...

Page 236: ...fuse Type of fuse Berthold part 46719 IMPORTANT For power supply 95V to 250VAC and 24VAC DC use only 1 25A 250VAC slow blow fuses with UL license Proceed as follows to replace fuses Dismantle the pla...

Page 237: ...number 7000 and higher Digitalboard 2 ID no 48631 Soft Revision 100 or internal Berthold Soft V 2 xx The software is available from under the following ID no BERTHOLD TECHNOLOGIES Level software for d...

Page 238: ...has to be carried out with open housing cover Power supply is applied to the terminals 2 and 3 Make sure nobody can touch these terminals while you carry out the update with connected power supply Con...

Page 239: ...ul connection establishment is indicated by the yellow LED in the program window If the connection cannot be established disconnect the Uni Probe from mains Check the cable connection once more and co...

Page 240: ...mory is checked and this check shows that the flash memory is not empty Confirm the update by clicking on ERASE AND PROGRAM The download is now carried out This may take several minutes The progress b...

Page 241: ...clean and greased with OKS 217 Connect the Uni Probe again to mains Connect the relay contacts again to their signal contacts Perform a Factory Reset The parameters will be reset to the factory settin...

Page 242: ...ly coupled to the detector Figure 4 10 Scintillation detector In rod detectors the scintillator consists of a special transparent plastic material which generates flashes of light when absorbing Gamma...

Page 243: ...au 4 14 2 Checking the Crystal Multiplier Assembly The plateau becoming too small or too steep indicates faults in the crystal multiplier assembly They can often be detected through visual inspection...

Page 244: ...d glass If this layer is no longer present or if it is stained then the photo cathode has been destroyed e g by over heating glass breakage or incident light The multiplier must be replaced Faults cau...

Page 245: ...engi neer please call the following numbers at the manufacturer s head quarters 49 0 7081 177 111 phone 49 0 7081 177 339 fax 49 0 7081 177 0 switchboard e mail Service Berthold com To get efficient h...

Page 246: ...se provide the following information Device type or LB number e g LB 490 Information on the error Delivery address Billing address Your order number if necessary Preferred mode of transportation if ne...

Page 247: ...e installation regulations we recommend using molded screwed cable glands 1 Three sealing kits enclosed 3 8mm 7 12mm 11 5 15mm Sealing against humidity To obtain better sealing capabilities against pe...

Page 248: ...etter sealing capabilities against penetrating liquid the screw threads of the screwed cable glands the adapter and the dummy plugs have to be greased with the lubricant OKS 217 Apply the lubricant ev...

Page 249: ...with Teflon tape For NPT screw Brass nickel plated Stainless steel ID no 39973 39974 40662 40663 45042 Internal screw thread M 16 x 1 5 M 20 x 1 5 M 16 x 1 5 M 20 x 1 5 NPT External screw thread NPT...

Page 250: ...protec tion which at the same time has a sealing effect A sufficient amount of lubricant OKS 217 is enclosed with each Uni Probe Apply the lubricant evenly on the threads such that the threads are co...

Page 251: ...1 Volume 2 6 Technical Drawings 2 6 Technical Drawings 6 1 Point Detector Type Crystal Collimator Weight kg Total length without water cooling 38477 X10 50 50 radial 22 5 454 38477 X20 axial 23 with w...

Page 252: ...awings Volume2 6 1 1 Point Detector Mounting Clamps 76 mm without water cooling 90 mm with water cooling plastic ring not needed Mounting clamps for ID no Point detector without water cooling 39246 Po...

Page 253: ...Uni Probe LB 490 BERTHOLD TECHNOLOGIES GmbH Co KG 2 253 Volume 2 6 Technical Drawings 2 6 1 2 Holding Device Mounted on Detector 6 1 3 Installation on vessel...

Page 254: ...38477BA2B 2 254 25 5 09 6 Technical Drawings Volume2 6 2 Rod Detector...

Page 255: ...5 Volume 2 6 Technical Drawings 2 6 2 1 Rod Detector without Water Cooling Type Sensitive scintillator length mm D mm L mm L1 mm Weight kg 38477 X30 500 70 904 674 14 5 38477 X50 1000 1404 1174 20 384...

Page 256: ...d Detector with Water Cooling Type Sensitive scintilla tor length mm D mm L mm L1 mm Weight without water kg Weight with water kg 38477 X31 500 90 904 674 18 5 19 5 38477 X51 1000 1404 1174 27 28 5 38...

Page 257: ...6 Technical Drawings 2 6 2 3 Rod Detector Mounting Clamps 40 134 EPDM profile Marking Position of clamps Sensitive length V2A A set of clamps 2 each ID no D mm L X For Uni Probe without water cooling...

Page 258: ...S B A S 50 11 75 C Mounting foot top bottom Length scintillator mm Length rod detector mm Length shielding mm Dismantling from above ID no Weight approx kg s A B C X 500 900 620 655 590 1000 42744 050...

Page 259: ...0 187 ca 330 X S B A S 50 75 B C 11 Mounting foot top bottom Length scintillator mm Length rod detector mm Length shielding mm Dismantling from above ID no Weight approx kg s A B C X 500 900 620 655 5...

Page 260: ...View from the front Lead filling Clamping screw for rod detector Collimator alignment to source ca 260 We recommend using an installation deinstallation room for swiveling out of the mounting foot in...

Page 261: ...dependent on local con ditions e g the insulation thickness Mounting platform Installed by the installation con tractor e g welded to the vessel or the supporting structure Installation direction to t...

Page 262: ...ume2 6 2 9 Terminal Position for Rod Detector with and without Water Cooling 6 2 10 Position of the Fixtures for Rod Detector Shieldings with and without Water Cooling 500 1000 1500 2000 All dimension...

Page 263: ...Co KG 2 263 Volume 2 6 Technical Drawings 2 6 2 11 Terminal Position for Multi detector Arrangement 6 2 12 Position of the Fixture for Multi detector Arrangement with Collimators 100 150 80 0 All dim...

Page 264: ...6 Technical Drawings Volume2 6 3 Super Sens 6 3 1 Super Sens with Frontal Irradiation 6 3 2 Super Sens with Frontal Irradiation and Water Cooling Weight approx 60kg Connection seal for water cooling 1...

Page 265: ...Volume 2 6 Technical Drawings 2 6 3 3 Super Sens with Radial Irradiation 6 3 4 Super Sens with Radial Irradiation and Water Cooling Weight approx 45kg Connection seal for water cooling 10mm R Radial h...

Page 266: ...the water inlet is con nected directly to the end of the pipeline on the side of the cable entries 6 3 6 Water Cooling with Vertical Installation With vertical installation of the detector the lowest...

Page 267: ...t you need a sufficiently large section of the radiation window to allow an unobstructed radiation channel 250 180 240 160 18 20 250 180 302 602 240 288 Side view Top view With installed Super Sens de...

Page 268: ...5 12 30 1 18 180 135 45 0 32 1 26 144 5 67 180 7 01 74 2 91 110 4 33 18 0 71 85 3 35 15 0 59 63 5 2 50 100 170 4 6 7 Mounting plate Mounting plate Clamp position 4 cable conduits 3 4NPT internal scre...

Page 269: ...7 30 1 18 180 135 45 0 32 1 26 144 5 67 180 7 01 74 2 91 110 4 33 18 0 71 85 3 35 L2 70 2 76 104 4 09 153 6 02 Mounting plate Mounting plate Clamp position 4 cable conduits 3 4NPT internal screw thre...

Page 270: ...Drawings Volume2 6 4 3 Extension Module without Water Cooling L1 L 100 400 4 16 85 3 35 Clamp position Window Sealing EPDM profile V2A Dimensions in mm inch Type Sensitive length L1 mm Length L mm We...

Page 271: ...6 Technical Drawings 2 6 4 4 Extension Module with Water Cooling L1 L 100 400 4 16 1851 72 9 85 3 34 85 3 34 104 4 09 Clamp position Window Sealing EPDM profile V2A Dimensions in mm inch Type Sensitiv...

Page 272: ...al Drawings Volume2 6 4 5 Installation Proposal for Tower Sens Base The mounting base has to be provided by the customer 18 0 71 112 4 41 144 5 67 220 8 66 130 5 12 38 1 5 74 2 91 74 2 91 200 7 9 150...

Page 273: ...Open 5 Position Closed 6 Type plate LB 7440 LB 7442 LB 7444 Type Stainless steel case A B C D E F G H J K L M Flange kg LB 7440 F CR LB 7440 D CR 180 142 60 60 15 18 20 172 238 200 m8 12 ND 125 PN 6 3...

Page 274: ...o close the radiation exit channel Operation is made from behind by a T handle which is secured by a padlock in open as well as in closed position The source is mounted in a way that unauthorized taki...

Page 275: ...Connection G 1 8 Air grade Clean as required for compressed air tools oil free Temperature range 20 C 80 C Indication OPEN CLOSED Option I IP 65 2 contacts OPEN CLOSED 48 V DC 1 A Option II 2 contacts...

Page 276: ...ation or possible hand actuating Adjustable cams Cable gland Limit switch unit Ex de Cable diameter 6 12mm Limit switch unit IP 65 Cable diameter 9 12mm Limit switch for position OPEN Limit switch for...

Page 277: ...t jaws Apply LOCTITE or a similar adhesive on mounting thread put on the supplied cork sealing and attach the bottom part of the limit switch box Fix it using the screws supplied The two trip cams on...

Page 278: ...7 5 up to 24 1 1 up to 48 0 5 0 06 up to 250 0 3 0 03 Volt Load A AC DC Resistor inductive max Lamps 250 15 5 1 5 125 15 5 1 5 up to 12 15 5 1 5 up to 24 10 1 1 up to 48 3 0 06 0 3 up to 250 0 25 0 0...

Page 279: ...that the cover sealing is inserted in its groove View without housing cover Optional cable clamps for con nection of a magnetic valve Adjustable cams Shaft Shaft mounting Direct installation Mounting...

Page 280: ...ushing down the limit switch shaft Caution Do not lose the cover sealing Remove shaft mounting bracket by opening the screws and take off the limit switch shaft Apply LOCTITE or a similar adhesive on...

Page 281: ...ation exit 3 Padlock 4 Position Open 5 Position Closed 6 Type plate Type D A B C D E F G H i J K L M o Weight kg 100 105 240 210 125 11 80 40 15 115 30 24 184 225 25 25 32 150 159 360 320 195 18 100 6...

Page 282: ...Kg m A B C D E F mm G H J K approx M P mm 80 80 100 320 285 130 80 41 14 93 235 15 204 5 90 11 5 100 100 130 340 305 140 80 41 14 107 255 15 224 5 100 11 5 120 119 190 400 360 165 80 47 18 128 310 20...

Page 283: ...sed for the assembly The required individual types of shieldings are labeled with Roman numbers G III A D C D C B II IV Single arrangement Multi part arrangement Arrangement with 2 shieldings II IV Ar...

Page 284: ...e pneumatic Data for pneumatic shutter system Compressed air min 4 x 105Pa 4bar max 7 x 105Pa 7bar Connection G1 8 Air grade Clean as required for compressed air tools oil free Temperature range 20 80...

Page 285: ...or possible hand actuating Limit switch unit IP 65 SPDT Return spring FAIL SAFE with pneumatic actuator Contact loading capacity Volt max current AC DC R L 250 7 5 125 7 5 30 7 5 75 1 1 125 0 5 0 06 2...

Page 286: ...38477BA2B 2 286 25 5 09 6 Technical Drawings Volume2 6 10 Shielding for Rod Source on Dip Tube...

Page 287: ...Uni Probe LB 490 BERTHOLD TECHNOLOGIES GmbH Co KG 2 287 Volume 2 6 Technical Drawings 2 6 11 Flange Adapter for Rod Source Shield ings...

Page 288: ...38477BA2B 2 288 25 5 09 6 Technical Drawings Volume2...

Page 289: ...2 Rod Detector Cooling water curves for rod detector 500 mm 0 10 20 30 40 50 60 50 70 90 110 130 150 170 30 C 20 C 10 C 40 C Cooling water curves for NaI point detector Water flow rate in l h Ambient...

Page 290: ...2000 mm Cooling water curves for rod detector 1000 mm Water flow rate in l h Ambient temperature in C Cooling water input temperature Cooling water curves for rod detector 1500 mm Water flow rate in l...

Page 291: ...curves for Tower Sens detector 0 50 100 150 200 250 50 60 70 80 90 100 110 120 130 140 150 160 170 180 40 C 30 C 10 C 20 C Water flow rate in l h Ambient temperature in C Cooling water input temperatu...

Page 292: ...38477BA2B 2 292 25 5 09 7 Cooling Water Curves Volume2...

Page 293: ...Uni Probe LB 490 BERTHOLD TECHNOLOGIES GmbH Co KG 2 293 Volume 2 2 Notes...

Page 294: ...further technical development BERTHOLD TECHNOLOGIES GmbH Co KG 2009 Language English Printed in Germany 05 2009 Rev no 05 BERTHOLD TECHNOLOGIES GmbH Co KG Calmbacher Str 22 D 75323 Bad Wildbad German...

Page 295: ...1 g l Time 0 00 10 30 11 00 11 3012 00 12 30 Volume 3 HART Communicator User Interface...

Page 296: ...38477BA2B 3 296 25 5 09 Volume 3...

Page 297: ...istance on the 4 20mA loop has to be 250 Ohms Refer to the instruction manual for your HART Communicator for information on key usage data entry and equipment interface 1 1 Connection Power On and Pow...

Page 298: ...en push Alternatively you may also push the number on the numerical field that is indicated in front of most menu items to select the menu item directly Use the softkeys F1 to F4 to change information...

Page 299: ...cture this area is indicated as read only Parameters Select the menu item SETUP to go to the editable parameters Access to these parameters can be protected via a password In the menu structure this r...

Page 300: ...SS TO SETUP CONFIGURATION GENERAL DATA DAMPING DATA LIVE DISPLAY VIEW PARAMETERS ACCESS TO SETUP MESSAGE LEVEL SETUP ENTER PASSWORD CONFIGURATION PASSWORD 1 CALIBRATION PASSWORD 2 SERVICE PASSWORD 3 C...

Page 301: ...RTED page 3 330 DIG OUTPUT TEST DI 1 OPEN SHORTED DI 2 OPEN SHORTED DI 3 OPEN SHORTED DI 4 OPEN SHORTED page 3 330 CURRENT OUTPUT LOOP TEST LOOP CURRENT DAC TRIM page 3 331 HV SETTINGS HV SETUP HV DEF...

Page 302: ...n the connected HART Communicator or push the HOME softkey anywhere in the menu 1 LIVE DISPLAY Shows the currently measured values 2 VIEW PARAMETERS Shows the measurement parameters These parameters a...

Page 303: ...t The level is calculated from this count rate In case of multi detector operation the sum of the count rates of all probes is displayed 3 CPS Shows the live count rate without averaging If auxiliary...

Page 304: ...for servicing only HV auto The detectors operate with automatically controlled HV This operating mode will compensate for temperature drifts IMPORTANT The standard setting Auto must be kept to retain...

Page 305: ...ws the values of the current status and the instrument history 2 7 PROCESS VARIABLES 1 TIME CONST Shows the current time constant Tip For further information please refer to page 3 317 2 UP RANGE Leve...

Page 306: ...The background and all calibration points may be viewed one after another For one and two point calibration the type of calibration is displayed as well linear exponential Select Cal Point number of...

Page 307: ...ed Current output and measured value display are held The fail ure relay remains in the status normal no alarm If the cause for the halt has disappeared the measurement automatically switches to RUN T...

Page 308: ...Number of the Uni Probe which has indicated this error Only relevant for multi detector operation Err Code Error code number for identification of the error Explanation on the error messages see page...

Page 309: ...d by the operator If the device is used as an auxiliary unit it is the address number to communicate with the main unit SENSOR SERIAL NO Shows the serial number of the sensor This information is set u...

Page 310: ...e device see page 3 388 In the directory HART COMMUNICATOR UTILITY SIMULATION BERTHOLD TECHNOLOGIES LB490 you find the DD version see page 3 388 The information DEV V provided there must match the abo...

Page 311: ...sed in intrinsically safe applications NUM REQ PREAMS Shows the setup of the requested preambles during communication between Uni Probe and Communicator The higher the number the slower the communicat...

Page 312: ...ng table see also Volume 3 section 5 2 By entering 00000000 all levels containing parameters that can be changed are locked The table shows which level s can be opened by which password Tip If you sho...

Page 313: ...explanation on pass word on page 3 369 1 CONFIGURATION Shows the configuration parameters 2 CALIBRATION I O Shows the parameters for calibration outputs and the relays 3 SERVICE Shows the test and di...

Page 314: ...follows HH MM SS Differences in time have virtually no effect on the correction of the decrease in activity Verification of the time can help to check the equipment functions A battery keeps the clock...

Page 315: ...including minor errors and warning mes sages You may select this setting only if hazards to persons or damage to property cannot be ruled out if a faulty measured value is obtained Continue measureme...

Page 316: ...INTERFERENCE Function for the detection of radiation interference due to for example welding seam tests other sources in the vicinity of the detector The use of the Interference function makes sense o...

Page 317: ...ector is averaged with the time constant A time constant of less than 20 seconds is required only in rare cases The current output is refreshed every 0 25 s Figure 2 1 shows the reaction of the output...

Page 318: ...ations where the output signal has to adapt rapidly to the new value e g in case of measurements on small tanks and if sudden level changes occur IMPORTANT The function RAPID SWITCH should not be enab...

Page 319: ...MODE No Detection Turns the radiation interference detection off On Turns the radiation interference detection on 2 SIGMA Enter the Sigma limit to trigger the radiation interference The measurement s...

Page 320: ...e count rate where switching takes place is the current non aver aged count rate Figure 2 4 Pulse rate limits 2 LO LIMIT Lower pulse rate limit This function is enabled only for special applications I...

Page 321: ...ts required for your calibration A number between 1 and 10 is accepted Tip Any change in the number of calibration points has to be sent to the Uni Probe immediately by pushing the SEND softkey Otherw...

Page 322: ...VE LOAD CURVE 1 SAVE Saves the existing calibration data set to a separate memory This data set can be restored any time with LOAD 2 LOAD Loads the saved calibration data set and overwrites the existi...

Page 323: ...uery you have to choose between a linear or exponen tial calibration curve Standard setting is linear One Point Calibration For one point calibration the count rate for the upper calibration point is...

Page 324: ...cribed in Volume 3 section 4 5 4 ADJUST UP CAL PT Set the upper calibration point Define the level and the count rate for the upper calibration point Typically the upper calibration point is at 100 le...

Page 325: ...he next calibration value the changed values are automatically sent to the Uni Probe CAL PT LEVEL Push ENTER to enter the level for this calibration point CAL PT RATE Push ENTER to set or determine th...

Page 326: ...he current output in case of error If an error is identified the error relay is set to alarm and the cur rent output is set to a value which can be defined here There are five different ways how the c...

Page 327: ...r rad interference Radiation Interference Probe Temperature Probe Temperature The relay triggers an alarm as soon as the entered temperature limit has been exceeded Min The relay triggers an alarm if...

Page 328: ...eau This function is used to check the multiplier 5 FACTORY SETTINGS Resets all values of the Uni Probe to standard values 6 HARDWARE RESET Resets the CPU on the digital board without changing the dat...

Page 329: ...con tinue in the normal measurement mode Otherwise only the test value will be displayed no measured value 2 LEVEL Level reading depending on the calibration and the defined test count rate 3 CURRENT...

Page 330: ...1 DI 2 DI 3 Check the status of the digital inputs Short a digital input to check its displayed status open shorted 2 35 DIG OUTPUT TEST DO 1 DO 2 DO 3 DO 4 Change the relay status open shorted and m...

Page 331: ...et to 4mA 20mA The current output is set to 20mA Other The current output is set to any value between 3 6mA and 22mA End The menu is closed IMPORTANT The impedance on the current output must always be...

Page 332: ...ettings Check and change the HV setting of the probe 4 DEVICE ID With one Main Unit Probe No 0 Shows the Device ID Probe No 1 7 Enter the Device ID of the connected Auxiliary Unit to assign an Auxilia...

Page 333: ...Structure 3 5 OF PROBES Enter the total number of Uni Probe used in this multi detector configuration Example If one Main Unit and two Auxiliary Units are connected you have to enter the number 3 If o...

Page 334: ...if the control should fail Example HV Default is set to 700V In this case the HV does not exceed 980V and does not drop below 560V If you have entered a HV default value of 0 the reduced HV range is...

Page 335: ...t of a plateau measurement is presented in a table This table includes the high voltage and count rate values The values are divided into HV steps IMPORTANT Radiation conditions must be constant while...

Page 336: ...HART loop This mode is called Multidrop Mode Up to 16 HART devices can be installed on one HART loop Each device must have a different polling number between 1 and 15 If a number higher than 0 is chos...

Page 337: ...he conduits are firmly tightened The Level Gauge can be taken into operation either via the HART Communicator or via a PC and the SIMATIC PDM software Basically the procedure for getting started is ne...

Page 338: ...tope Activity Source no Detector Conveyor belt HV Product Function Range SETUP Password Configuration 0 999999 Password Config Calibrate 0 999999 Password Full Access 0 999999 Date YY MM DD Current da...

Page 339: ...es Fill out the following table after you have completed calibration Upper Range Lower Range Alarm Code Error Value Relay 2 Function Limit Hysteresis Relay 3 Function Limit Hysteresis Relay 4 Function...

Page 340: ...38477BA2B 3 340 25 5 09 3 Getting Started via the HART Communicator Volume3...

Page 341: ...After power on the Start menu appears Tip Push the HOME button to return to the Start menu from any level First operation of the system Set the basic parameters for the Uni Probe see page 3 346 Calibr...

Page 342: ...Uni Probe to Factory Settings If the following display is not visible push HOME to go to the Start menu Select ACCESS TO SETUP Select FULL ACCESS Select SERVICE Select FACTORY SETTINGS If you want to...

Page 343: ...lect YES and confirm the selection with ENTER Confirm with OK The parameters will be restored to the factory setting Confirm the successful action with OK Now turn the HART Communicator OFF and ON aga...

Page 344: ...riginal state as delivered or if you are sure that the probe settings have not been modified then you do not have to set the detector HV prior to calibration If the following display is not visible pu...

Page 345: ...es with SEND Select HV SETTINGS Select HV SETUP Enter 0 to enable the automatic mode Save the changes with SEND Wait until the HV HV READING has been set This takes for point detectors about 2 minutes...

Page 346: ...ow to perform a minimal basic setting to prepare the Uni Probe for calibration The date is updated and the isotope is set If the following display is not visible push HOME to go to the Start menu Sele...

Page 347: ...bration 3 Select ACT DATE Enter the current date Save the changes with SEND Got back to the CONFIGURATION menu and select SYSTEM PARAMETER Select ISOTOPE Select the isotope you want to use for your me...

Page 348: ...y if the upper calibration point cannot be measured Measure the lower calibration point by reading in the count rate and have the evaluation unit calculate the upper calibration point Enter the tank d...

Page 349: ...nt calibration 2 calibration points Save the changes with SEND Select 1 2 POINT CURVE Multi point calibration Select NO OF CAL POINTS and enter the number of calibration points Multi point calibration...

Page 350: ...ation is carried out in five steps Select operating mode two point calibration Measure background Empty calibration Full calibration Check calibration The necessary steps will be explained in detail o...

Page 351: ...determine the background by reading in READ the count rate For point detectors you may enter a count rate of approxi mately 40 pulses via ENTER We recommend however reading in the background for point...

Page 352: ...ip For more information on the conditions for empty calibration please refer to Volume 3 section 6 2 If the following display is not visible select it from the Start menu as follows ACCESS TO SETUP FU...

Page 353: ...r calibration Select READ For rod detectors you have to determine the background by reading in READ the count rate For point detectors you may enter a count rate of approxi mately 40 pulses via ENTER...

Page 354: ...upper calibration point and confirm the entry with ENTER IMPORTANT Typically the upper calibration point is recorded at 100 level If the tank cannot be filled completely you may also enter levels bel...

Page 355: ...tarted If the process has been started with 0 it will take 30s until the count rate is read in Tip For more information on reading in the count rate please refer to Volume 3 section 6 6 Select YES Sel...

Page 356: ...is displayed see example below Example for a detected error Result The count rate for the upper calibration point is smaller than the background Remedy The background or full calibration has have to...

Page 357: ...utomatic calculation using the tank data Check calibration The necessary steps will be explained in detail on the following pages and in the proper order For more information on the individ ual functi...

Page 358: ...n Enter the product density and confirm the entry with ENTER The product density refers to the product to be measured Enter the absorption distance and confirm the entry with ENTER The absorption dist...

Page 359: ...bration Check the calibration as described on page 3 356 This completes the calibration check and the one point cali bration Tip A test calculation should be performed after every calibration to ensur...

Page 360: ...ary steps will be explained in detail on the following pages and in the proper order For more information on the individ ual functions please refer to Volume 3 If a new adjustment should be required a...

Page 361: ...o determine the background by reading in READ the count rate For point detectors you may enter a count rate of approxi mately 40 pulses via ENTER We recommend however reading in the background for poi...

Page 362: ...ing display is not visible select it from the Start menu as follows ACCESS TO SETUP FULL ACCESS CALIBRATION I O NO OF CAL POINTS 3 10 MULTI POINT CURVE See also Setting the Operating Mode for Calibrat...

Page 363: ...e The higher the value is above 0 the less accurate will be the reading at 0 after calibration Select CAL PT RATE Select READ For rod detectors you have to determine the background by reading in READ...

Page 364: ...t rate please refer to Volume 3 section 6 6 Select YES The updated values for the first calibration points are displayed Select SEND NEXT to get to the second calibration point The currently selected...

Page 365: ...via ENTER We recommend however reading in the background for point detectors as well to determine the actual background Tip For more information on the background please see Volume 3 sec tion 6 1 Sta...

Page 366: ...ration point Tank 100 filled Proceed as with the second calibration point but enter 100 as level value This completes the determination of the calibration points 4 5 3 Check Calibration Check the cali...

Page 367: ...select it starting from the Start menu via the following path ACCESS TO SETUP FULL ACCESS SERVICE PLATEAU Select PLATEAU MEASURE Select YES If you want to continue with the standard setting then you...

Page 368: ...nt point should be measured or the count rate is to be averaged and confirm the entry with ENTER Select YES to start the plateau measurement The plateau measurement has been started The following info...

Page 369: ...On the CHANGE PASSWORD level you can rename the passwords Clear access If the password has not already been changed by the user you can grant access to all levels with the standard password UNIPROBE...

Page 370: ...ple the CONFIGURATION level has been selected Enter the current password Upon delivery the current password is UNIPROBE Enter the new password In our example the new password is 123 The new password m...

Page 371: ...nected to the Main Unit For more information on multi detector operation please see page 2 121 If the following display does not come up then select it starting from the Start menu via the following...

Page 372: ...s follows Select PROBE NO Enter 2 for the second Auxiliary Unit see also page 3 332 Save the changes with SEND Select DEVICE ID Enter the number of the first Auxiliary Unit see also page 3 332 Save th...

Page 373: ...nfluences from neighboring radiation sources must be avoided Below we will present three options for measuring the background The best approach for your background measurement is dependent on the situ...

Page 374: ...best solution Third best solution Recommended only for Cs 137 sources With an empty tank and a mounted detector built in shielding with source and closed shutter In this way the detector usually rece...

Page 375: ...this case the value corresponding to this calibration point is to be entered as the level reading In doing so an error may occur at 0 Proper empty adjustment should be conducted as soon as possible IM...

Page 376: ...of gas pressure during operation pressure up the tank for calibration or calculate the absorption of the gas density Cooling and heating jackets must be filled for calibration In order to get the dens...

Page 377: ...count rate is an exponential func tion Figure 6 5 Exponential This calibration is used in applications involving point sources and point detectors 6 3 1 Exponential One Point Calibration If the tank...

Page 378: ...coefficient Figure 6 6 One point calibration The absorption coefficient is automatically calculated with following formula for Co 60 a1 0 0044 x r x AP for Cs 137 a1 0 006 x r x AP r tank filling den...

Page 379: ...ange MR 200mm Absorption path AP 280mm Density r 1 Isotope Co 60 a1 0 0044 x 1 x 280 1 2320 6 3 2 Exponential Two Point Calibration In value pair 1 the empty tank is calibrated while in value pair 2 t...

Page 380: ...alues measured in this way If it is not possible to fill the different levels with the product you may also use one product which is equal in density Often water is used as replacement for the product...

Page 381: ...ons You have already carried out a multi point calibration in the past Now you will update the calibration by adjusting the lower cali bration point only e g if the source has been replaced A theoreti...

Page 382: ...new Bg cps 0 old Bg Bg cpsnew new calculated pulse rate cps 0 new new count rate at 0 cps 0 old old count rate at 0 cpsold old count rate Bg Background Example from the table at 70 cps 0 new 5000cps...

Page 383: ...on Scenario B Mean value of current count rate monitored The system sensitivity i e the distance of the alarm thresholds is defined as the multiple of the mean statistical variations and can be entere...

Page 384: ...404 cps IMPORTANT Due to the dynamic behavior of the interfering radiation detection a quick increase of the pulse rate due to operational factors e g very fast emptying of the tank or large short ter...

Page 385: ...is below 1 5 times the empty count rate the mea surement automatically switches to the RUN mode Sigma detec tion see scenario B is disabled for 3 x measuring time dead time Example If the measurement...

Page 386: ...ate manually Reading in count rates If necessary change the value for the averaging time The standard value 0 selects an averaging time of 30s which suffices in most cases This means that the process...

Page 387: ...rates are added up However a count rate value which is standardized with respect to one second is always displayed Thus an averaged count rate is calculated Initially the displayed count rate will var...

Page 388: ...spond to the embedded software version in the Uni Probe Proceed as follows to find the revision of the Device Description DD LB 490 The Device Description is the user interface the HART Communicator r...

Page 389: ...oftware This type of modification will affect the compatibility to previous software versions Modifications which only affect the DD or only the embedded software These modifications do not affect the...

Page 390: ...vious software is no longer given Fld dev rev for the embedded software Dev v for the Device Description The table below shows the software versions of the Uni Probe LB 490 for the version with HART C...

Page 391: ...is stored in the embedded software of the Uni Probe It shows which DD is required to utilize the full range of functions It is checked for compatibility by the DD Dev v Display of the Fld dev rev see...

Page 392: ...not available Scenario 2 The DD on the HART Communicator is older than the version of the embedded software in the Uni Probe Example DD on the Communicator Dev v2 Field Device Revision Fld dev rev 1...

Page 393: ...rror No Pulse Rate Fault current Fault current Alarm Continue Stop 6 Error Wrong HV Fault current Fault current Alarm Continue Stop 7 Error HV Deviation Fault current Fault current Alarm Continue Stop...

Page 394: ...measurement If the error disappears the measurement automatically goes to the RUN mode If the error relay has indicated an alarm status it automatically returns to the normal status The error mes sage...

Page 395: ...electronics set 5 Error No Pulse Rate Error in the detector part Replace multiplier and or electronics module 6 Error Wrong HV Error in the detector part Replace multiplier and or electronics module 7...

Page 396: ...upply As soon as possible you have to replace the digital board to ensure that the decay compensa tion will also work when the device is switched off 18 Error RTC Hardware timer faulty Replacing the d...

Page 397: ...section 3 on page 2 183 The parameters remain unchanged 3 Power supply Turn the power supply off on to reset the Uni Probe The parameters remain unchanged 7 5 Operation Modes during Measurement Opera...

Page 398: ...ample Message 21 is displayed which is triggered when the max count rate is exceeded Push NEXT to reset the message Push NEXT to reset the message Select NO to reset this error message or YES if you a...

Page 399: ...d value between 3 5 and 24mA The respective value has to be defined in the ERROR VAL menu see page 3 326 Value min max following Continue at a selected value between 3 5 and 24 mA The respective value...

Page 400: ...arm The min relay is set to normal Figure 7 3 Example for value 22 mA For further information on entering the Error Value please refer to section page 3 326 Multi detector mode In the multi detector m...

Page 401: ...sotope Activity Source no Detector Conveyor belt HV Product Function Range SETUP Password Configuration 0 999999 Password Config Calibrate 0 999999 Password Full Access 0 999999 Date YY MM DD Current...

Page 402: ...after you have completed calibration Upper Range Lower Range Alarm Code Error Value Relay 2 Function Limit Hysteresis Relay 3 Function Limit Hysteresis Relay 4 Function Limit Hysteresis Function Rang...

Page 403: ...Uni Probe LB 490 BERTHOLD TECHNOLOGIES GmbH Co KG 3 403 Volume 3 3 Notes...

Page 404: ...further technical development BERTHOLD TECHNOLOGIES GmbH Co KG 2009 Language English Printed in Germany 05 2009 Rev no 05 BERTHOLD TECHNOLOGIES GmbH Co KG Calmbacher Str 22 D 75323 Bad Wildbad German...

Page 405: ...1 g l Time 0 00 10 30 11 00 11 3012 00 12 30 Volume 4 PACTware User Interface FDT DTM...

Page 406: ...38477BA2B 4 406 25 5 09 Volume 4...

Page 407: ...ume 4 1 PC Connection to the Uni Probe 4 1 PC Connection to the Uni Probe Practical examples for PC connection 1 Connection with active current output 2 Connection with passive current output 3 Connec...

Page 408: ...38477BA2B 4 408 25 5 09 1 PC Connection to the Uni Probe Volume4...

Page 409: ...the Internet http www pactware com english PACTware swdownload htm PACTwareTM PACTwareTM Process Automation Configuration Tool is a manufac turer and fieldbus independent software for operation of all...

Page 410: ...P Hardware requirements Processor 200 MHz or higher RAM at least 128 MByte Free hard disk capacity 200 MByte Graphics card XGA Others Microsoft compatible mouse or equivalent pointing device RS 232 or...

Page 411: ...relevant You can edit this password on the menu EXTRAS USER MANAGE MENT You can set the language on the menu EXTRAS OPTIONS For a description of the individual menu items and the buttons please see t...

Page 412: ...alling and Working with DTM Volume4 Add device Next you have to define the type of communication in this case HART communication Click on the respective button below the project window Select the devi...

Page 413: ...r with a value between 250 and 500 to the terminals 51 52 of the Uni Probe Power on the Uni Probe Connect the HART modem to the PC and to the Uni Probe cur rent output Go to the device catalog or turn...

Page 414: ...e4 Select the installed device in the project window and establish the connection by clicking on the CONNECT button Click on the EDIT DEVICE PARAMETER button to define the parameter setting You can al...

Page 415: ...Uni Probe LB 490 BERTHOLD TECHNOLOGIES GmbH Co KG 4 415 Volume 4 2 Installing and Working with DTM 4 For more explanations on the individual menus please refer to Volume 3 chapter 2 Menu Structure...

Page 416: ...38477BA2B 4 416 25 5 09 2 Installing and Working with DTM Volume4...

Page 417: ...Uni Probe LB 490 BERTHOLD TECHNOLOGIES GmbH Co KG 4 417 Volume 4 4 Notes...

Page 418: ...further technical development BERTHOLD TECHNOLOGIES GmbH Co KG 2009 Language English Printed in Germany 05 2009 Rev no 05 BERTHOLD TECHNOLOGIES GmbH Co KG Calmbacher Str 22 D 75323 Bad Wildbad German...

Page 419: ...1 g l Time 0 00 10 30 11 00 11 3012 00 12 30 Volume 5 SIMATIC PDM User Interface HART...

Page 420: ...User s Manual is a supplement to the standard documentation of the level measuring system Uni Probe LB 490 and includes instructions for operation of the sys tem with SIMATIC PDM Please use Volume 5 i...

Page 421: ...ni Probe via the HART modem Practical examples for PC connection 1 Connection with active current output 2 Connection with passive current output 3 Connection with passive current output and instrumen...

Page 422: ...38477BA2B 5 422 25 5 09 1 Hardware Configuration Volume5...

Page 423: ...networks SIMATIC PDM contains simple process monitoring of process val ues alarms and status information of a device In connection with the Uni Probe Device Description Uni Probe DD by BERTHOLD TECHN...

Page 424: ...OM1 If necessary change the COM1 port you may have already configured to another free port Tip Please observe the information on the Fifo buffer see chapter 2 2 if you are working with a HART modem wi...

Page 425: ...B 490 BERTHOLD TECHNOLOGIES GmbH Co KG 5 425 Volume 5 2 General Information on SIMATIC PDM 5 Select the HARDWARE tab Open the DEVICE MANAGER Select the menu for setting the properties of the communica...

Page 426: ...38477BA2B 5 426 25 5 09 2 General Information on SIMATIC PDM Volume5 Select PORT SETTINGS and click on ADVANCED Disable the Fifo buffer no checkmark in the checkbox and click OK to confirm the setting...

Page 427: ...am CD Color monitor keyboard and mouse supported by Microsoft Windows 3 2 2 Installation Process SIMATIC PDM includes a setup program which carries out the installation automatically Start the install...

Page 428: ...ded in this chapter Failure to do so could lead to the authorization being irrevocably lost Authorization during installation You should install the authorization when prompted while you are installin...

Page 429: ...ori zation cannot be carried out Start the authorization software AUTHORSW Click on START SIMATIC AUTHORSW With the software AUTHORSW you can view install and uninstall authorizations Select the SIMAT...

Page 430: ...disk is not write protected as otherwise the backup cannot be carried out Start the authorization software AUTHORSW Click on START SIMATIC AUTHORSW With the software AUTHORSW you can view install and...

Page 431: ...uninstall SIMATIC PDM Start the dialog for installation uninstallation of software by double clicking on the SOFTWARE icon on the CONTROL PANEL Select all SIMATIC entries in the displayed list of ins...

Page 432: ...re Please proceed as follows to re install it Open the folder DEVICEINSTALL on the hard drive of your PC Click on DESKTOP C SIEMENS PDM SIM_PDM DEVICEINSTALL Copy the DD files supplied by BERTHOLD TEC...

Page 433: ...M version 6 0 and higher Select the Uni Probe Device Description Tick the checkbox UNI PROBE LB490 HART SENSORS Proceed with the installation Click on FINISH The installation is completed Close the de...

Page 434: ...software including the Uni Probe DD has to be installed on the PC see Volume 5 section 3 2 Initially the PC has to be OFF and the Uni Probe has to be discon nected from power Turn your PC on Connect...

Page 435: ...0 Tip Select the desired path if you do not want to store your project in the folder S7proj Confirm the entry Click OK The window UNI PROBE LB 490 Process Device Network View opens Select VIEW PROCESS...

Page 436: ...th SIMATIC PDM Volume5 Adding the HART Modem To add a HART modem right click on the NETWORK icon and select the menu item INSERT NEW OBJECT HART MODEM Linking the COM interface In the left hand window...

Page 437: ...CT PROPERTIES Select the CONNECTION tab and in the COM PORT text box enter the port address you are using for connection of the HART modem in our example 1 Inserting Uni Probe devices To add a Uni Pro...

Page 438: ...dialog window for defining the object properties opens The project has now been set up completely 3 5 Start SIMATIC PDM Start SIMATIC PDM by double clicking on the device symbol in our example MESSST...

Page 439: ...ER RAD INTERFERENCE 5 457 DEVICE CONFIGURATION MEASURE PARAMETER PULSE RATE LIMITS 5 458 DEVICE CALIBRATION ZERO COUNT RATE 5 459 DEVICE CALIBRATION ENTER CAL PT 5 459 DEVICE CALIBRATION ADJUST LO CAL...

Page 440: ...llowing menu items Save page 5 440 Delete page 5 440 Value comparison page 5 440 Export page 5 443 Import page 5 444 Print page 5 445 Print Preview page 5 445 Printer Setup page 5 445 Page Setup page...

Page 441: ...the SIMATIC Manager Online parameters that differ from the offline values are marked yellow in the table B Compare with offline data of another object After confirmation of the selection a window appe...

Page 442: ...t Select the object to be compared and confirm the selection with OK After confirmation of the selection the online data of the object of comparison are loaded and displayed to the right next to the o...

Page 443: ...The object of comparison is closed and the right columns in the parameter table are deleted again 4 1 4 EXPORT Exports the configuration and parameterization data of the object Complete projects or p...

Page 444: ...means that all objects in the import file are inserted regardless of whether identical objects already exist in the project IMPORTANT Whether objects are considered to be identical depends on the obje...

Page 445: ...After successful import the result window appears showing the result of the import see above 4 1 6 PRINT Prints the parameter table in print preview 4 1 7 SIDE VIEW Shows the print preview of the para...

Page 446: ...box IMPORTANT The checkbox OBJECT ACTIVATED has to be ticked in order to com municate with the Uni Probe If this checkbox is cleared the object icon in the Process Device Network View is grayed out an...

Page 447: ...n the IMPORT tab data error messages and warning messages on the last data import performed or on the export of the import file are displayed CONNECTION Tab The short address of the Uni Probe is displ...

Page 448: ...e 5 453 Measurement parameters Damping Data page 5 454 Rad Interference page 5 457 Pulse Rate Limits page 5 458 Calibration Set background page 5 459 Save pt page 5 459 Adjust Lo Save Pt page 5 460 Ad...

Page 449: ...n the parameter list into the device s Select if the parameters are to be saved to the individual device or all devices multi detector mode by selecting the respective radio button in the Selection gr...

Page 450: ...ton in the Selection group box Select the settings for the parameter upload by ticking the checkbox es in the Settings group box 4 2 4 VIEW PARAMETERS SHOW CAL CURVE Select the SHOW CAL CURVE menu ite...

Page 451: ...THOLD TECHNOLOGIES GmbH Co KG 5 451 Volume 5 4 Menu Overview 5 4 2 5 VIEW PARAMETERS STATUS ERROR LOG The current operation mode is displayed in the MODE text box Click the SHOW ERROR LOG button to vi...

Page 452: ...e clock running even when power supply is off If the Uni Probe has not been supplied with power for a longer period of time several weeks then the capacitor may be empty If the power sup ply is turned...

Page 453: ...be entered Message The term Message can be used as needed The default value is Uni Probe A maximum of 32 characters can be entered TAG The term Tag measurement system may be used as needed The default...

Page 454: ...4 2 9 CONFIGURATION MEASURE PARAMETER DAMPING DATA Temperature Unit Choose either degree Celsius or Fahrenheit This unit is used for the probe temperature Error Handling Select how to proceed with a...

Page 455: ...detector is averaged with the time constant A time constant of less than 20 seconds is required only in rare cases The current output is refreshed every 0 25 s The illustration below shows the reactio...

Page 456: ...h function if the measurement is installed into a control loop since this function works with two dif ferent time constants Sigma This value is the threshold where the rapid switchover responds The hi...

Page 457: ...The measure ment stops as soon as the pulse rate of the Sigma limit value has been reached The Sigma value should be at least 5 The higher the value the higher the response threshold If radiation int...

Page 458: ...gain If the measurement is stopped the measured value display and the current out put are held The count rate where switching takes place is the current non averaged count rate Lo limit Lower pulse ra...

Page 459: ...ALIBRATION BACKGROUND Select if you want to enter or read the pulse rate and click OK to confirm your selection see section 8 6 The calibration sequence is described in detail in Volume 3 sec tion 4 4...

Page 460: ...ck OK to enter or determine the pulse rate The calibration sequence is described in detail in Volume 3 sec tion 4 DONE Select DONE and then click OK to terminate the input 4 2 14 CALIBRATION ADJUST LO...

Page 461: ...ation sequence is described in detail in Volume 3 sec tion 4 4 2 16 CALIBRATION CHECK CURVE This function allows you to check the calibration curve for errors and to sort it This function is particula...

Page 462: ...462 Save Load Curve page 5 462 CALIBRATION OPTIONS Tab Select the CALIBRATION OPTIONS tab Enter the number of calibration points required for your calibra tion A number between 1 and 10 is accepted Cl...

Page 463: ...ut can follow up to max 3 9mA This makes it easier to see whether the measured value is smaller than 0 Alarm Code Operating mode for the current output in case of error If an error is identified the e...

Page 464: ...Click TRANSFER to upload the settings to the Uni Probe IMPORTANT Parameter changes in this online dialog become effective immedi ately no upload to the device required Error Value If you have selected...

Page 465: ...cted Halted The relay indicates alarm when the Uni Probe is in the Halt mode The error relay does not indicate an alarm in the Halt mode but in case of error Rad Interference Radiation Interference Pr...

Page 466: ...current output matches your test level reading IMPORTANT Reset the test count rate to 0 as soon as the test is over to con tinue in the normal measurement mode Click TRANSFER to upload the settings to...

Page 467: ...uts and outputs Check the status of the digital inputs 1 3 Short a digital input to the terminals and check the status indi cated in the dialog open closed 4 2 23 SERVICE I O TEST DIG OUTPUT TEST Test...

Page 468: ...CE I O TEST CURRENT OUTPUT Check current output LOOP TEST With this function you can check the signal path to the control sys tem Select a specific current value and check in the control room if the v...

Page 469: ...mA The current output is set to 20mA Other The current output is set to any value between 3 6mA and 22mA End The menu is closed Check whether the current indicates the right value in the pro cess cont...

Page 470: ...K D A TRIM This function allows you to adjust the current output Click on the D A TRIM button Switch off the control and confirm with OK Confirm with OK Measure the output current with a multimeter En...

Page 471: ...current is unequal to 4mA Confirm the selec tion with OK IMPORTANT If you select NO you have to enter the measured value once more on the INPUT dialog box in the NEW VALUE text box see page 5 470 and...

Page 472: ...current is unequal to 20mA Confirm the selection with OK IMPORTANT If you select NO you have to enter the measured value once more on the INPUT dialog box in the NEW VALUE text box see page 5 471 and...

Page 473: ...tion Probe No Number of probe which is to be displayed or set up A selection other than 0 is required only when working with Auxiliary Units The Main Unit is always detector number 0 Code Detector cod...

Page 474: ...device ID is the device number of the Uni Probe Each Uni Probe has a different device number You find the white label with the device num ber at two different locations in on the Uni Probe outside on...

Page 475: ...acturer and has to be set new only after replacement of the detector or the multiplier After power failure the Uni Probe starts with this HV Thus the Uni Probe quickly adjusts to the operating point T...

Page 476: ...rameters for record ing the plateau Tip Please refer to page page 5 513 for more information on perform ing a plateau measurement 4 2 27 SERVICE PLATEAU SHOW PLATEAU Shows the value pairs of the plate...

Page 477: ...or Volume 2 section 4 7 you find further information on the plateau measurement or on replacing the crys tal multiplier assembly 4 2 28 FACTORY SETTINGS Resets all values of the Uni Probe to standard...

Page 478: ...ices can be installed on one HART loop Each device must have a dif ferent polling number between 1 and 15 If a number higher than 0 is chosen the multi detector mode is selected and the current output...

Page 479: ...0 BERTHOLD TECHNOLOGIES GmbH Co KG 5 479 Volume 5 4 Menu Overview 5 Enter the polling address if multi detector mode is being used Otherwise leave the value at 0 Click TRANSFER to upload the setting t...

Page 480: ...ges are displayed in the scroll box at the bottom of the menu PROBE RAW DATA Tab Shows the raw data of the probe In case of multi detector opera tion the raw data of the Auxiliary Units are also displ...

Page 481: ...anual A fixed HV has been set in the Service menu It will be used for servicing only Auto The detectors operate with automatically controlled HV This operat ing mode will compensate for temperature dr...

Page 482: ...properties of the dis play are pre set using default values but can be adapted later Define trend curve If you click on Y T DIAGRAM the PROPERTIES dialog box appears The PROPERTIES menu includes four...

Page 483: ...The basic properties of the Y T DIAGRAM dialog box are defined on the TREND tab X SCALE Tab The value range and the color of the X SCALE are defined on the X SCALE tab DATA SCALES Tab The value range...

Page 484: ...can change the scaling also by setting the mouse pointer on the scale a hand appears clicking the left mouse button an arrow appears and dragging the arrow across the scale with the mouse button pushe...

Page 485: ...age 5 486 Log page 5 486 USER Tab SIMATIC PDM has two different access authorizations for users Maintenance engineer and Specialist The Maintenance engineer can only modify the operating data the Spec...

Page 486: ...the parameter table and confirm the set tings with OK FONT Tab On the FONT tab you can set the fonts used for the display and for printing the table Define the font format for the parameter table and...

Page 487: ...tings and confirm with OK 4 4 2 DISPLAY SUBENTRIES If DISPLAY SUBENTRIES has been activated indicated by check mark preceding this menu item all subgroups of the selected parameter group are also disp...

Page 488: ...CATALOG dialog box or select the path or the file by clicking on the button Confirm the selection with OK 4 4 4 HCF OPC SERVER Select the HCF OPC SERVER menu item to open the program mod ule HART Serv...

Page 489: ...Uni Probe LB 490 BERTHOLD TECHNOLOGIES GmbH Co KG 5 489 Volume 5 4 Menu Overview 5 4 5 HELP Menu The HELP menu includes various online help topics that help you work with the Device Manager...

Page 490: ...38477BA2B 5 490 25 5 09 4 Menu Overview Volume5...

Page 491: ...you have to ensure that the detector and basic settings of the Uni Probe are correct First operation of the system Set the basic parameters for the Uni Probe see page 5 494 Calibration of a system tha...

Page 492: ...ng the values confirm this step with OK Confirm once more with OK Confirm once more with OK The parameters will be restored to the factory setting Confirm the successful action with OK IMPORTANT The p...

Page 493: ...rior to calibration is not required Select DEVICE SERVICE PROBE DATA Enter the code as shown in the table in Volume 2 section 1 6 Detector Codes on page 2 133 Click TRANSFER to upload the parameters t...

Page 494: ...ompletes the detector HV settings 5 1 3 Setting the Basic Configuration This chapter describes how to perform a minimal basic setting to prepare the Uni Probe for calibration The date is updated and t...

Page 495: ...PDM 5 Select DEVICE CONFIGURATION SYSTEM PARAMETER Select the isotope you want to use for your measurement from the drop down list box ISOTOPE and click on the TRANSFER button to send the parameter ch...

Page 496: ...the count rate One point calibration Use this operation mode only if the upper calibration point cannot be measured Measure the lower calibration point by reading in the count rate and have the evalu...

Page 497: ...s One point calibration 1 calibration point Two point calibration 2 calibration points Multi point calibration 3 10 calibration points Click TRANSFER to upload the settings to the Uni Probe Click CLOS...

Page 498: ...on 1 4 Two point calibration is carried out in five steps Select operating mode two point calibration Measure background Empty calibration Full calibration Check calibration The necessary steps will b...

Page 499: ...int detectors you can enter a pulse rate of approximately 40 pulses via ENTER We recommend however reading in the background for point detectors as well to determine the actual background Tip For more...

Page 500: ...point in the NEW VALUE box and confirm the entry with OK IMPORTANT Typically the lower calibration point is recorded at 0 level If the tank cannot be emptied you may also enter levels above 0 Please...

Page 501: ...OK to start reading in the pulse rate The count rate reading in process has started If the process has been started with 0 it will take 30s until the count rate is read in Confirm the pulse rate with...

Page 502: ...e less accurate the reading at 100 after calibration Select READ and confirm the selection with OK Confirm averaging time with OK Click OK to start reading in the pulse rate The count rate reading in...

Page 503: ...DEVICE CALIBRATION CHECK CURVE The calibration is checked If an error has been detected during calibration a window opens describing the type of error This completes the calibration check and the two...

Page 504: ...ting mode one point calibration Measure background Empty calibration Full calibration through automatic calculation using the tank data Check calibration The necessary steps will be explained in detai...

Page 505: ...ernal diameter of the tank Select the calibration mode LINEAR and confirm the selection with OK IMPORTANT The Exponential function is used only in special cases For informa tion on the calibration mod...

Page 506: ...ll be explained in detail on the following pages and in the proper order For more information on the individ ual functions please refer to section 8 If a new adjustment should be required at a later d...

Page 507: ...empty Select CAL PT LEVEL and confirm the selection with OK Enter the level value for the first calibration point IMPORTANT Typically the first calibration point is recorded at 0 level If the tank can...

Page 508: ...aging time with OK Click OK to start reading in the pulse rate The count rate reading in process has started If the process is started with 0 it takes 30s until the count rate is read in Confirm the p...

Page 509: ...l value e g 50 for the second calibration point IMPORTANT Typically the first calibration point is recorded at 0 level If the tank cannot be emptied you may also enter levels above 0 Please note The h...

Page 510: ...on points can be measured The tank is now filled full i e up to 100 IMPORTANT Typically the last calibration point is recorded at 100 level If the tank cannot be filled completely you may also enter l...

Page 511: ...adjustment should be required at a later date then it suf fices to re adjust the curve using one or two calibration point s To do this perform an empty or full calibration in the operating mode multi...

Page 512: ...38477BA2B 5 512 25 5 09 5 Calibration with SIMATIC PDM Volume5...

Page 513: ...NO if you want to continue with the standard setting The next four dialog boxes will then be skipped and you continue with the dialog box showing the message START PLATEAU BY PUSHING OK BUTTON Enter t...

Page 514: ...d and confirm the entry with ENTER Select YES and click OK to start the plateau measurement IMPORTANT Wait for the dialog box PLATEAU MEASUREMENT DONE to appear Click OK to confirm the end of the meas...

Page 515: ...IES GmbH Co KG 5 515 Volume 5 6 Functional Processes 5 Always confirm the value pairs by clicking OK until you get to the dialog box REACHED LAST ENTRY Click OK to close the dialog box This completes...

Page 516: ...DEVICE PASSWORD to edit passwords Clear access If the password has not already been changed by the user you can grant access to all levels with the standard password UNIPROBE Block access By entering...

Page 517: ...ord In our example the level CONFIG CALIBRATE has been selected Click OK to confirm the selection Enter the current password and click OK to confirm the entry IMPORTANT The current password after deli...

Page 518: ...sword for the access level and click OK to confirm After this setting access to the CONFIG CALIBRATE level can be granted by entering the password BERTHOLD Click CLOSE to exit the password dialog IMPO...

Page 519: ...tank All other detectors the Auxiliary Units are con nected to the Main Unit For more information on multi detector operation please see page 2 121 Select DEVICE SERVICE PROBE SETTINGS Enter the numb...

Page 520: ...ond Auxiliary Unit see also Volume 5 section 4 2 25 Confirm the entry with TRANSFER In the DEVICE ID box enter the number of the second Auxiliary Unit e g 16 see also Volume 5 section 4 2 25 Confirm t...

Page 521: ...clicking on the device symbol in our example MESSSTELLE 123 When SIMATIC PDM is started you will see a welcoming screen and the USER dialog box which can be disabled see page 6 69 is displayed Select...

Page 522: ...ed in the parameter table in the SIMATIC PDM main window All parameterizable objects including subordinate objects are dis played in the parameter group overview First the complete parameter table of...

Page 523: ...g parallel If an object has already been opened by another user a message will be displayed indicating which user or PC has opened the object In this case all fields on the parameter table have a gray...

Page 524: ...38477BA2B 5 524 25 5 09 7 Working with SIMATIC PDM Volume5 The information displayed in the status bar and the title bar of the SIMATIC PDM depend on which object you have selected...

Page 525: ...e device under the projected address yellow green red good Configuration error The device reached does not correspond to the projected device or the device has been configured incorrectly see Volume 5...

Page 526: ...38477BA2B 5 526 25 5 09 7 Working with SIMATIC PDM Volume5...

Page 527: ...ences from neighboring radiation sources must be avoided Below we will present three options for measuring the background The best approach for your background measurement is dependent on the situatio...

Page 528: ...econd best solution Third best solution Recommended only for Cs 137 sources With an empty tank with a mounted detector built in shielding with source and closed shutter The detector usually receives a...

Page 529: ...is case the value corresponding to this calibration point is to be entered as the level reading In doing so an error may occur at 0 Proper empty adjustment should be conducted as soon as possible IMPO...

Page 530: ...of gas pressure during operation pressure up the tank for calibration or calculate the absorption of the gas density Cooling and heating jackets must be filled for calibration In order to get the dens...

Page 531: ...l and count rate is an exponential func tion Figure 8 5 Exponential This calibration is used in applications involving point sources and point detectors 8 3 1 Exponential One Point Calibration If the...

Page 532: ...ion coefficient Figure 8 6 One point calibration The absorption coefficient is automatically calculated with following formula for Co 60 a1 0 0044 x r x AP for Cs 137 a1 0 006 x r x AP tank filling de...

Page 533: ...range MR 200mm Absorption path AP 280mm Density 1 Isotope Co 60 a1 0 0044 x 1 x 280 1 2320 8 3 2 Exponential Two Point Calibration The empty tank is calibrated in value pair 1 while the full tank is c...

Page 534: ...ent levels The Uni Probe LB 490 can be calibrated using the values measured in this way If it is not possible to fill the different levels with the product you may also use one product which is equal...

Page 535: ...wo reasons In the past you have done a multi point calibration Now you will update the calibration by adjusting the lower cali bration point only e g if the source has been replaced A theoretical curv...

Page 536: ...0 new Bg cps 0 old Bg Bg cpsnew new calculated pulse rate cps 0 old new pulse rate at 0 cps 0 old old pulse rate at 0 cpsold old count rate Bg Background Example from the table at 70 cps 0 old 5000cps...

Page 537: ...cenario B Mean value of current pulse rate monitored The system sensitivity i e the distance of the alarm thresholds is defined as the multiple of the mean statistical variations and can be entered as...

Page 538: ...404 cps IMPORTANT Due to the dynamic behavior of the interfering radiation detection a quick increase of the pulse rate due to operational factors e g very fast emptying of the tank or large short ter...

Page 539: ...is below 1 5 times the empty count rate the mea surement automatically switches to the RUN mode Sigma detec tion see scenario B is disabled for 3 x measuring time dead time Example If the measurement...

Page 540: ...ually Reading in count rates If necessary change the value for the averaging time The standard value 0 selects an averaging time of 30 s which suffices in most cases This means that the process is ove...

Page 541: ...ount rate value which is standardized with respect to one second is always displayed Thus an averaged count rate is calculated Initially the displayed count rate will vary significantly At the end of...

Page 542: ...38477BA2B 5 542 25 5 09 8 Explanations Volume5...

Page 543: ...ult current Alarm Stop Stop 4 Error Power Fail Fault current Fault current Alarm Stop Stop 5 Error no count rate Fault current Fault current Alarm Continue Stop 6 Error Wrong HV Fault current Fault cu...

Page 544: ...ave as follows Continue measurement If the error disappears the measurement automatically goes to the RUN mode If the error relay has indicated an alarm status it automatically returns to the normal s...

Page 545: ...ace multiplier and or electron ics module 6 Error Wrong HV Error in the detector part Replace multiplier and or electron ics module 7 Error HV deviation The actually generated HV does not correspond t...

Page 546: ...with the device anyway as long as it will be continuously supplied with power Otherwise please keep in mind that no decay compensation is carried out as long as the Uni Probe is with out power supply...

Page 547: ...about the error before he or she clicks the OK button Problematic operating states of the device will result in a changed device icon This status will be reset only after elimination of the error The...

Page 548: ...24mA The respective value has to be defined on the CURRENT OUTPUT menu see page 5 463 Value following Min Max Continue at a selected value between 3 5 and 24mA The respective value has to be defined o...

Page 549: ...mple for Value min max following and value 24mA Alarm relay in case of error The max relay triggers an alarm The min relay is set to normal Figure 9 3 Example for value 24mA For information on definin...

Page 550: ...38477BA2B 5 550 25 5 09 9 Error Handling Volume5...

Page 551: ...Uni Probe LB 490 BERTHOLD TECHNOLOGIES GmbH Co KG 5 551 Volume 5 5 Notes...

Page 552: ...further technical development BERTHOLD TECHNOLOGIES GmbH Co KG 2009 Language English Printed in Germany 05 2009 Rev no 05 BERTHOLD TECHNOLOGIES GmbH Co KG Calmbacher Str 22 D 75323 Bad Wildbad German...

Page 553: ...1 g l Time 0 00 10 30 11 00 11 3012 00 12 30 Volume 6 SIMATIC PDM User Interface Profibus PA...

Page 554: ...the level measuring system Uni Probe LB 490 and includes instructions for operation of the sys tem with Profibus PA Please use Volume 6 in connection with the standard version of the Uni Probe LB 490...

Page 555: ...formation on the slot index addresses for the respective parameters 1 2 Alternative Operation via HART If no profibus connection is available you may also configure the Uni Probe via HART Change the s...

Page 556: ...obe into a fieldbus system Standard installation with one detector one Uni Probe The fieldbus signal is either intrinsically safe or not intrinsically safe Power is always supplied not intrinsically s...

Page 557: ...nfiguration is used to expand the measuring range The detectors have to be connected with each other via RS 485 inter faces Pre manufactured cables for the RS 485 connection are available as an option...

Page 558: ...see page page 6 557 However the power supply is looped via the connection boxes of the individual detectors Since no additional terminals are foreseen for this purpose in the connection boxes two wir...

Page 559: ...CATALOG dialog box in the SIMATIC Manager Click on DESKTOP SIMATIC PDM MANAGE DEVICE CATALOG Select the directory containing the DD files Select the DDL file for the LB 490 and click OK The LB 490 is...

Page 560: ...the device symbol in our example LB490 When SIMATIC PDM is started you will see a welcoming screen and the USER dialog box which can be disabled see page page 5 485 is displayed Select the desired us...

Page 561: ...e VIEW menu on the other hand contain device specific functions or displays These are defined by the respective device description of the sensor manufac turer see also chapter 2 1 They will be describ...

Page 562: ...70 Configuration page 6 571 General page 6 571 System Parameter page 6 572 Measurement parameters Damping Data page 6 573 Rad Interference page 6 575 Pulse Rate Limits page 6 576 Calibration page 6 57...

Page 563: ...COMMUNICATION PATH Shows the current communication path of the object 3 1 2 DOWNLOAD TO DEVICE Saves the parameters on the parameter list into the device s Select if the parameters are to be saved to...

Page 564: ...idual device or to all devices multi detector mode by clicking on the respective option button in the Selection group box Select the settings for the parameter upload by ticking the checkboxes in the...

Page 565: ...the device Enter the old and the new address for the device and confirm the entry by clicking on the ASSIGN ADDRESS button 3 1 6 DEVICE STATUS This dialog box includes information on the device statu...

Page 566: ...able MAN In the manual mode you can define a constant measured value for test purposes via the bus This is used e g for commis sioning and maintenance OOS Out of Service In this operating mode the pro...

Page 567: ...olume 6 3 Device specific Menus 6 DIAGNOSIS Tab The DIAGNOSIS tab helps you to identify errors The possible error causes are indicated by checkmarks in the checkboxes See also chapter page 6 6497 PHYS...

Page 568: ...ses can be simulated here for test purposes Two submenus can be selected Simulation Measured Value page 6 568 Simulation Output page 6 569 SIMULATION MEASURED VALUE Tab Parameters Input Description Si...

Page 569: ...to MAN AUTO or OUT OF SERVICE Click the TRANSFER button to upload the changes to the device IMPORTANT To change the function block parameter you have to set the mode to MANUAL 3 1 8 SIMULATION FUNCTIO...

Page 570: ...ently You can revoke the write protection again any time In the locked state the correct output of the parameters is not ensured Therefore parameters may be read only in the unlocked state Set the wri...

Page 571: ...urement system may be used as needed The default value is LEVEL A maximum of 8 characters can be entered Device Serial Num Serial number of the Uni Probe Date and Time a View or enter the date and tim...

Page 572: ...arameters Input Description Parameters Input Description Isotope a Select the isotope source to be used for this measurement Co 60 or Cs 137 This entry controls the decay compensation this will lead t...

Page 573: ...KG 6 573 Volume 6 3 Device specific Menus 6 3 1 14 CONFIGURATION MEASURE PARAMETER Configuring the measure parameters Three submenus can be selected Damping Data page 6 573 Rad Interference page 6 575...

Page 574: ...is averaged with the time constant A time constant of less than 20 seconds is required only in rare cases The current output is refreshed every 0 25 s The illustration below shows the reaction of the...

Page 575: ...r Yes with rapid switchover Rapid Switch is needed only for special applications where the output sig nal has to adapt quickly to the new value e g in case of measurements on small vessels and if sudd...

Page 576: ...lue max a Upper pulse rate limit Enter 0 to disable this function This function is enabled only for special applications Enter a value unequal to zero to enable the upper threshold If the current puls...

Page 577: ...r value min a Lower pulse rate limit This function is enabled only for special applications In all other cases the function is disabled by entering 0 Enter a value unequal to zero to enable the lower...

Page 578: ...calibration point With the jump to the next calibration value the changed values are automatically sent to the Uni Probe Calibration is described in detail in chapter 4 CAL PT LEVEL Select CAL PT LEVE...

Page 579: ...point and confirm the input with OK IMPORTANT Typically the lower calibration point is at 0 level In case of a multi point calibration the adjustment will adjust all other calibra tion points proporti...

Page 580: ...calibrations The following will be checked and carried out Monotony rising level falling count rate Full pulse rate greater than background pulse rate Sort calibration points by count rate Tip Always...

Page 581: ...d for your calibra tion A number between 1 and 10 is accepted Click TRANSFER to upload the setting to the Uni Probe Tip Click on SHOW CALIBRATION POINTS to view the current calibra tion curve Calibrat...

Page 582: ...described in detail in chapter 4 3 1 21 CALIBRATION SHOW CALIBRATION POINTS Show the calibration curve Parameters Input Description Density a Density of the product to be measured container contents...

Page 583: ...nputs Select the desired parameter and click TRANSFER to upload the setting to the Uni Probe 3 1 23 INPUT OUTPUT DIGITAL OUTPUTS Set the digital outputs Parameters Input Description Input a Select the...

Page 584: ...failure relay Function a Define the function of the alarm relay The following functions can be selected Halted The relay indicates alarm when the Uni Probe is in the Halt mode The error relay does not...

Page 585: ...mal measurement mode 3 1 25 SERVICE I O TEST STATUS DIGITAL INPUTS Test digital inputs Check the status of the digital inputs 1 3 Short a digital input to the terminals and check the status indi cated...

Page 586: ...sable test mode Click on SET THE MODE SELECTION to confirm the selection The STATUS TEST MODE dialog box indicates if the test mode is currently enabled or disabled IMPORTANT To ensure that the relay...

Page 587: ...the address together with the device ID Code a Detector code for automatic HV control The currently set detector code is displayed in the text box The detector code is set by BERTHOLD TECHNOLOGIES It...

Page 588: ...om 20 to 40 of the HV default values This prevents the HV from deviating too far from the plateau even if the control should fail Example HV Default is set to 700V In this case the HV does not exceed...

Page 589: ...more information on performing a plateau measurement 3 1 29 SERVICE PLATEAU SHOW PLATEAU POINTS TABLE Shows the value pairs of the plateau points that have been recorded in the course of the plateau...

Page 590: ...stal multiplier assembly or the complete detec tor has to be replaced if the plateau is shorter than 50V the count rate changes by more than 5 per 100 Volt high voltage IMPORTANT To get a meaningful p...

Page 591: ...Uni Probe LB 490 BERTHOLD TECHNOLOGIES GmbH Co KG 6 591 Volume 6 3 Device specific Menus 6 3 1 31 MANUFACTURER Information on the device manufacturer...

Page 592: ...e 6 597 Function Block 2 Analog Input page 6 599 Device Status page 6 599 Toolbar page 6 599 Status Bar page 6 599 Update page 6 599 Description of the Menu Items 3 2 1 DISPLAY The VIEW menu includes...

Page 593: ...ess data density detector temp as measurement variable MAN In the manual mode you can define a constant measured value for test purposes via the bus This is used e g for commissioning and main tenance...

Page 594: ...eraged with the time constant Unaveraged Count Rate Current count rate coming directly from the detector and which is there fore not averaged unfiltered Due to its higher statistics this pulse rate va...

Page 595: ...Service menu It will be used for servicing only Auto The detectors operate with automatically controlled HV In this operating mode a temperature drift is compensated IMPORTANT The standard setting Au...

Page 596: ...c Menus Volume6 The scaling range of the display and the properties of the display but can be adapted see SIMATIC PDM documentation TRANSDUCER BLOCK OUTPUTS Tab Four trend curves are displayed over th...

Page 597: ...e display can be adjusted see Siemens PDM documentation 3 2 3 ALARM STATES FUNCTION BLOCK 1 ANA LOG INPUT The ALARM STATES FUNCTION BLOCK 1 ANALOG INPUT dialog box includes 6 submenus Overview page 6...

Page 598: ...38477BA2B 6 598 25 5 09 3 Device specific Menus Volume6 OVERVIEW Tab ALARM SUMMARY Tab UPPER LIMIT ALARM Tab UPPER LIMIT WARNING Tab...

Page 599: ...b LOWER LIMIT ALARM Tab 3 2 4 ALARM STATES FUNCTION BLOCK 2 ANA LOG INPUT The functionality is identical with the one described on page 6 597 3 2 5 DEVICE STATUS See page 6 565 3 2 6 TOOLBAR Shows or...

Page 600: ...38477BA2B 6 600 25 5 09 3 Device specific Menus Volume6...

Page 601: ...chapter 2 2 4 1 Preparing Calibration First operation of the system Set the basic configuration of the Uni Probe see page 4 1 3 Calibration of a system that has already been taken into opera tion If y...

Page 602: ...nfirm this process IMPORTANT Modifications in the parameter table will be displayed only after you have executed the UPLOAD TO PC PG command The parameters in the Uni Probe are now again identical wit...

Page 603: ...ICE PROBE SETTINGS Select the desired detector In the PROBE NO text box enter the number of the desired detector e g 1 for the Main Unit Confirm the entry with TRANSFER Enter the code as shown in the...

Page 604: ...r point detectors about 2 minutes for rod detectors about 15 minutes Read off the HV READING value and enter it in the HV DEFAULT text box Click TRANSFER to send the parameter changes to the Uni Probe...

Page 605: ...SFER button to send the parameter changes to the Uni Probe Click CLOSE to exit the dialog box Select DEVICE CONFIGURATION SYSTEM PARAMETER Select the isotope you want to use for your measurement from...

Page 606: ...unt rate One point calibration Use this operation mode only if the upper calibration point cannot be measured Measure the lower calibration point by reading in the count rate and have the evaluation u...

Page 607: ...box One point calibration 1 calibration point Two point calibration 2 calibration points Multi point calibration 3 10 calibration points to upload the settings to the Uni Probe Click TRANSFER Click C...

Page 608: ...rod detectors see Uni Probe User s Manual Volume 2 Two point calibration is carried out in five steps Select operating mode two point calibration Measure background Empty calibration Full calibration...

Page 609: ...lse rate READ For point detectors you can enter a pulse rate of approximately 40 pulses via ENTER We recommend however reading in the background for point detectors as well to determine the actual bac...

Page 610: ...2 Empty Calibration Select DEVICE CALIBRATION ADJUSTS LOWER CALIBRA TION POINT Enter the upper calibration point in the NEW VALUE box and confirm the entry with OK IMPORTANT Typically the lower calibr...

Page 611: ...empty adjustment please refer to chapter 6 2 Confirm averaging time with OK Start reading in the pulse rate by clicking OK The count rate reading in process has started If the process is started with...

Page 612: ...the NEW VALUE box and confirm the entry with OK IMPORTANT Typically the upper calibration point is recorded at 100 level If the vessel cannot be filled completely you may also enter levels below 100 P...

Page 613: ...rocess is started with 0 it takes 30s until the count rate is read in Confirm the dialog with OK Confirm the pulse rate with OK Select the calibration mode LINEAR and confirm the selection with OK IMP...

Page 614: ...ATION CHECK CURVE The calibration is checked The result of the check is displayed in a message window This completes the check calibration step and the two point calibration Tip A test calculation sho...

Page 615: ...04 One point calibration is carried out in five steps Select operating mode one point calibration Measure background Empty calibration Full calibration through automatic calculation using the tank dat...

Page 616: ...UE box and confirm the entry with OK The absorption distance is the radiation path in the product Typically this is the internal diameter of the vessel Select the calibration mode LINEAR and confirm t...

Page 617: ...ion with SIMATIC PDM 6 4 4 4 Check Calibration Check the calibration as described on page page 6 614 This completes the one point calibration Tip A test calculation should be performed after every cal...

Page 618: ...ined in detail on the following pages and in the proper order For more information on the individ ual functions please refer to chapter 6 4 If it should become necessary later e g because a source has...

Page 619: ...empty Select CAL PT LEVEL and confirm the selection with OK Enter the level value for the first calibration point IMPORTANT Typically the first calibration point is recorded at 0 level If the vessel c...

Page 620: ...reading in the pulse rate by clicking OK The count rate reading in process has started If the process is started with 0 it takes 30s until the count rate is read in Confirm the dialog with OK Select Y...

Page 621: ...M 6 Second calibration point vessel is 50 filled Select CAL PT LEVEL and confirm the selection with OK Enter the level value e g 50 for the second calibration point Select CAL PT RATE and confirm the...

Page 622: ...lection with OK to change to the third calibration point In our example the third calibration point is the last calibration point However up to 10 calibration points can be measured The tank is now fi...

Page 623: ...set up correctly see page 6 584 4 5 4 Re adjustment of the Multi Point Calibration If it should become necessary later e g because a source has been replaced to perform a new adjustment then it will s...

Page 624: ...38477BA2B 6 624 25 5 09 4 Calibration with SIMATIC PDM Volume6...

Page 625: ...he Uni Probe 5 1 Plateau Measurement 5 1 1 Run Measurement Select DEVICE SERVICE PLATEAU MEASURE PLATEAU Select YES and confirm the entry with OK Select NO if you want to continue with the standard se...

Page 626: ...The step size determines the number of value pairs The larger the step width the lower the number of value pairs Enter the time how long a plateau point should be measured or the pulse rate is to be...

Page 627: ...finished the message MEASURE PLATEAU CLOSED appears in the status window Click on ABORT CLOSE to confirm this message Confirm the end of the measurement by clicking OK This completes the plateau meas...

Page 628: ...pending on the configuration of the plateau parameters the number of plateau points changes and thus the number of entries in the table Click on READ ACTUAL PLATEAU VALUES to update the table 5 1 3 Sh...

Page 629: ...OLOGIES GmbH Co KG 6 629 Volume 6 5 Functional Processes 6 Click on READ ACTUAL PLATEAU VALUES to update the table The scaling range of the display and the properties of the dis play but can be adapte...

Page 630: ...the highest or lowest point at the tank All other detectors the Auxiliary Units are con nected to the Main Unit For more information on the multi detector mode please refer to page 6 557 and page 6 55...

Page 631: ...been set by the manufacturer and cannot be changed Therefore the burned in ID cannot be changed for Probe 1 i e for the respective Main Unit Only if the connected Auxiliary Units have been selected v...

Page 632: ...f the second Auxiliary Unit e g 2005 Confirm the entry with TRANSFER If further Auxiliary Units are connected then repeat this pro cess until all detectors are logged on to the Main Unit Each Auxiliar...

Page 633: ...nfluences from neighboring radiation sources must be avoided Below we will present three options for measuring the background The best approach for your background measurement is dependent on the situ...

Page 634: ...est solution Third best solution Recommended only for Cs 137 sources With an empty vessel with a mounted detector built in shielding with source and closed shutter In this way the detector usually rec...

Page 635: ...n this case the value corresponding to this calibration point is to be entered as the level reading In this case an error may occur at 0 Proper empty adjustment should be conducted as soon as possible...

Page 636: ...gas pressure during operation pressure up the ves sel for calibration or calculate the absorption of the gas den sity Cooling and heating jackets must be filled for calibration In order to get the de...

Page 637: ...vel and count rate is an exponential func tion Figure 6 5 Exponential This calibration is used in applications involving point sources and point detectors 6 3 1 Exponential One Point Calibration If th...

Page 638: ...rption coefficient Figure 6 6 One point calibration The absorption coefficient is automatically calculated with following formula for Co 60 a1 0 0044 x r x AP for Cs 137 a1 0 006 x r x AP vessel filli...

Page 639: ...range MR 200mm Absorption path AP 280mm Density 1 Isotope Co 60 a1 0 0044 x 1 x 280 1 2320 6 3 2 Exponential Two Point Calibration In value pair 1 the empty tank is calibrated while in value pair 2 th...

Page 640: ...els The Uni Probe LB 490 can be calibrated using the values measured in this way If it is not possible to fill the different levels with the product you may also use one product which is equal in dens...

Page 641: ...you have already carried out multi point calibration by emptying the vessel Now you will update the calibration by adjusting the lower cali bration point only e g if the source has been replaced A the...

Page 642: ...new Bg cps 0 old Bg Bg cpsnew new calculated pulse rate cps 0 old new pulse rate at 0 cps 0 old old pulse rate at 0 cpsold old count rate Bg Background Example from the table at 70 cps 0 old 5000cps c...

Page 643: ...Scenario B Mean value of current pulse rate monitored The system sensitivity i e the distance of the alarm thresholds is defined as the multiple of the mean statistical variations and can be entered...

Page 644: ...404 cps IMPORTANT Due to the dynamic behavior of the interfering radiation detection a quick increase of the pulse rate due to operational factors e g very fast emptying of the vessel or large short t...

Page 645: ...the empty count rate the mea surement automatically switches to the RUN mode Sigma detec tion see scenario B is disabled for 3 x measuring time dead time Example If the measurement time is 20s the dea...

Page 646: ...alue for the averaging time The standard value 0 selects an averaging time of 30 s which suffices in most cases This means that the process is over after 30 seconds Enter a value 0 to determine anothe...

Page 647: ...raged count rate is calculated Initially the displayed count rate will vary significantly At the end of the averaging period it has to settle down If this is not the case or only inadequately then the...

Page 648: ...38477BA2B 6 648 25 5 09 6 Explanations Volume6...

Page 649: ...ent continue Measurement stop 0 Fatal error RAM Alarm Stop Stop 1 Fatal Error ROM Alarm Stop Stop 2 Fatal error EEPROM Alarm Stop Stop 3 Error CPU Clock Alarm Stop Stop 4 Error Power Fail Alarm Stop S...

Page 650: ...TER menu see page 6 572 Both operation modes behave as follows Continue measurement If the error disappears the measurement automatically goes to the RUN mode If the error relay has indicated an alarm...

Page 651: ...lier and or electron ics module 6 Error Wrong HV Error in the detector part Replace multiplier and or electron ics module 7 Error HV deviation The actually generated HV does not correspond to the defa...

Page 652: ...upply As soon as possi ble you have to replace the digital board to ensure that the decay compensation will also work when the device is switched off 18 Error RTC Hardware timer faulty Replacing the d...

Page 653: ...ware reset By pushing the Reset button on the digital board The housing must be open See Volume 2 page 2 189 of the User s Manual The parameters remain unchanged Power supply Turning the power off on...

Page 654: ...38477BA2B 6 654 25 5 09 7 Error Handling Volume6...

Page 655: ...Uni Probe LB 490 BERTHOLD TECHNOLOGIES GmbH Co KG 6 655 Volume 6 6 Notes...

Page 656: ...further technical development BERTHOLD TECHNOLOGIES GmbH Co KG 2009 Language English Printed in Germany 05 2009 Rev no 05 BERTHOLD TECHNOLOGIES GmbH Co KG Calmbacher Str 22 D 75323 Bad Wildbad German...

Page 657: ...1 g l Time 0 00 10 30 11 00 11 3012 00 12 30 Volume 7 FOUNDATION Fieldbus User Interface...

Page 658: ...manual only the function block and param eter names are listed These and the basic procedures are identical in all programs for the FOUNDATION Fieldbus We recommend that you always use Volume 7 in con...

Page 659: ...tant Information on the Operation Function blocks Resource transducer two analog inputs Channels Level Probe temperature Factory setting AI1 Level AI2 Probe temperature Device description files DD sym...

Page 660: ...i Probe into a fieldbus system Standard installation with one detector one Uni Probe The fieldbus signal is either intrinsically safe or not intrinsically safe Power is always supplied not intrinsical...

Page 661: ...and the measuring range The detectors have to be connected with each other via RS 485 inter faces Pre manufactured cables for the RS 485 connection are available as an option Each detector is connecte...

Page 662: ...the power supply is looped via the connection boxes of the individual detec tors Since no additional terminals are foreseen for this purpose in the connection boxes two wires have to be connected to o...

Page 663: ...BERTHOLD TECHNOLOGIES LB 490 You will get the device description together with the Uni Probe LB 490 it is also available on the Field bus Foundation website http www fieldbus org Please read the resp...

Page 664: ...38477BA2B 7 664 25 5 09 2 Installation Program Start Volume7...

Page 665: ...umber See section 5 10 on page 7 699 Date and time the error has occurred ERROR_LOG_ENTRY Number of the error displayed in ERROR_LOG_DATA Enter a value smaller or equal to the number of errors that ha...

Page 666: ...the Uni Probe detector whose values are displayed and set in LE_DETECTOR_ADDRESS LE_DETECTOR_SETUP LE_DETECTOR_COUNT_RATE LE_DETECTOR_HIGH_VOLTAGE and LE_DETECTOR_TEMPERATURE See section 5 2 on page 7...

Page 667: ...OUTPUT_TEST_MODE Enables or disables the test mode for the digital output LE_DIGITAL_OUTPUT_TEST_VALUES LE_DO1_STATE LE_DO2_STATE LE_DO3_STATE LE_DO4_STATE Record Allows you to enter the test value Op...

Page 668: ...ter if a new calibration is carried out See section 4 5 on page 7 684 LE_NUMBER_OF_DETECTORS Number of detectors used in the multi detector mode See section 5 2 on page 7 691 LE_OPERATING_MODE Current...

Page 669: ...alculated and output See section 5 3 on page 7 693 LE_SENSOR_UNIT Unit of the pulse rate in LE_SENSOR_VALUE The unit is cps counts per second and cannot be changed LE_SENSOR_VALUE Averaged pulse rate...

Page 670: ...ccessful or not See section 4 5 on page 7 684 LE_TAB_X_Y_VALUE LE_TAB_X_Y_VALUE LE_TAB_X_Y_VALUE Record with the calibration values when using multi point calibration See section 4 5 on page 7 684 Lev...

Page 671: ...TECHNOLOGIES GmbH Co KG 7 671 Volume 7 3 Parameter Overview 7 3 3 Parameters for the Function Blocks Ana log Input Parameter name Description CHANNEL Defines which value is output by this function bl...

Page 672: ...38477BA2B 7 672 25 5 09 3 Parameter Overview Volume7...

Page 673: ...ration of the system Set the parameters for the detector see page 7 674 Set the basic parameters for the Uni Probe see page 7 675 Calibration of a system that has already been taken into opera tion If...

Page 674: ...ERS_OF_DETECTORS enter 1 At LE_DETECTOR_ENTRY enter 1 At LE_DETECTOR_SETUP under LE_DETECTOR_CODE Volume 2 1 6 Detector Codes page 2 133 enter the code according to the following table Send the entrie...

Page 675: ...Uni Probe for calibration The date and time is updated and the isotope is set Go to the function block TRANSDUCER At LE_SYSTEM_TIME enter the current date and time Please keep in mind the format month...

Page 676: ...sured IMPORTANT With this type of calibration inaccurate results may be obtained in the upper measuring range since the maximum measuring range is calculated and not measured It may happen that upon r...

Page 677: ...ecial cases For informa tion on the calibration modes please refer to chapter 6 3 The type of linearization can only be defined for one point and two point calibrations See also section 6 3 Go to the...

Page 678: ...lti point calibration see section 4 5 with 2 points Two point calibration is carried out in four steps Select type of linearization Measure background Empty calibration Full calibration The necessary...

Page 679: ...display of LE_READ_IN_SENSOR_VALUE in LE_READ_IN_DATA At the start of the measurement the value fluctuates and should reach a stable state at the end Other wise increase the averaging time in LE_READ_...

Page 680: ...at the end Other wise increase the averaging time in LE_READ_IN_TIMEOUT LE_READ_IN_TIMEOUT_ACTUAL shows the time you have to wait LE_READ_IN_STATUS shows Read In Off as soon as the measurement is fin...

Page 681: ...s the time you have to wait LE_READ_IN_STATUS shows Read In Off as soon as the measurement is finished Read off the actual pulse rate at LE_READ_IN_SENSOR_VALUE in the record LE_READ_IN_DATA Enter the...

Page 682: ...on the following pages and in the proper order IMPORTANT With this type of calibration inaccurate results may be obtained in the upper measuring range since the maximum measuring range is calculated...

Page 683: ...tion path in the product Typically this is the internal diameter of the vessel Send the entries to the Uni Probe Select Write table at LE_TAB_OPCODE to write the values to the Uni Probe and to enable...

Page 684: ...on is carried out in four steps Select type of linearization Measure background Record calibration points Check calibration The necessary steps will be explained in detail on the following pages and i...

Page 685: ...ER_OF_CAL_POINTS enter the number of calibra tion points Send the entry to the Uni Probe First calibration point Tank empty At LE_TAB_ENTRY enter 1 to measure the first calibration point In the record...

Page 686: ...100 Please note The higher the value is below 100 the less accurate will be the reading at 100 after calibration Last calibration point Vessel 100 filled Proceed as with the second calibration point H...

Page 687: ...ccessful select Write table at LE_TAB_ OPCODE to write the values to the Uni Probe and to enable the calibration This completes the multi point calibration Tip A test calculation should be performed a...

Page 688: ...38477BA2B 7 688 25 5 09 4 Calibration with FOUNDATION Fieldbus Volume7...

Page 689: ...ge During the measurement the HV voltage to be used will be incremented by this value for each step starting with the value LE_START_HV IMPORTANT The step width determines the number of value pairs Th...

Page 690: ...ULS_RATE shows the currently is measured count rate As soon as the range defined above has been covered LE_PLATEAU_STATUS changes to Read In Off You may view the individual data points via LE_PLATEAU_...

Page 691: ...ee Uni Probes are connected i e one Main Unit and two Auxiliary Units Go to the function block TRANSDUCER At LE_NUMBERS_OF_DETECTORS enter 3 for the number of the Uni Probe detectors used This number...

Page 692: ...TUP under LE_DETECTOR_CODE enter the code according to the table in Volume 2 1 6 Detector Codes page 2 133 Send the entries to the Uni Probe This completes the setting for our example If further Auxil...

Page 693: ...pty pulse rate to view the sensor value Empty typically 0 which corresponds to the full pulse rate to view the sensor value Full typically 100 which corresponds to a calibration point to check the sen...

Page 694: ...immanent level fluctuations e g caused by agitators can be smoothed A time constant of less than 20 seconds is required only in rare cases but it is dependent on the conditions on site type and size...

Page 695: ...n if the measurement is installed into a control loop since this function works with two dif ferent time constants Figure 5 2 Effect of the fast switch Go to the function block TRANSDUCER Enable the f...

Page 696: ...s not taken into account Send the entries to the Uni Probe This completes the setting 5 6 Input Configuration Two digital inputs are available Go to the function block RESOURCE With the parameter LE_D...

Page 697: ...arm when the Uni Probe is in the Halt mode The error relay does not indicate an alarm in the Halt mode but in case of error Rad Interference Radiation Interference Probe Temp Probe Temperature The rel...

Page 698: ...o halted until the lower count rate threshold is exceeded again If the measurement has been stopped the measured value display and output are held The count rate where switching takes place is the cur...

Page 699: ...TE_LOCK to Locked Send the entry to the Uni Probe This completes the setting 5 10 Reading Out the Error Log Go to the function block RESOURCE The value of ERROR_LOG_NUMBER corresponds to the total num...

Page 700: ...38477BA2B 7 700 25 5 09 5 Functional Processes Volume7...

Page 701: ...t Influences from neighboring radiation sources must be avoided Below we will present three options for measuring the background The best approach for your measurement is dependent on the situ ation o...

Page 702: ...est solution Third best solution recommended only for Cs 137 sources With an empty vessel with a mounted detector built in shielding with source and closed shutter In this way the detector usually pic...

Page 703: ...this case the value corresponding to this calibration point is to be entered as the level reading In this case an error may occur at 0 Proper empty adjustment should be conducted as soon as possible I...

Page 704: ...f gas pressure during operation pressure up the vessel for calibration or calculate the absorption of the gas density Cooling and heating jackets must be filled for calibration In order to get the den...

Page 705: ...een level and count rate is linear Figure 6 4 Linear relation Linear calibration is used in applications involving rod sources and point detectors Exponential The relation between level and count rate...

Page 706: ...d the corresponding count rate is entered For full cali bration only the final level value is to be entered The count rate has already been calculated automatically from the absorption coefficient Fig...

Page 707: ...range MR 200mm Absorption path AP 280mm Density 1 Isotope Co 60 a1 0 0044 x 1 x 280 1 2320 6 3 2 Exponential Two Point Calibration In value pair 1 the empty tank is calibrated while in value pair 2 th...

Page 708: ...t levels The Uni Probe can be calibrated using the values measured in this way If it is not possible to fill the different levels with the product you may also use one product which is equal in densit...

Page 709: ...you have already carried out multi point calibration by emptying the vessel Now you will update the calibration by adjusting the lower cali bration point only e g if the source has been replaced A th...

Page 710: ...new Bg cps 0 old Bg Bg cpsnew new calculated pulse rate cps 0 new new pulse rate at 0 cps 0 old old pulse rate at 0 cpsold old count rate Bg Background Example from the table at 70 cps 0 new 5000 cps...

Page 711: ...tegrated over one second Io maximum count rate at empty calibration Scenario B Mean value of current pulse rate monitored The system sensitivity i e the distance of the alarm thresholds is defined as...

Page 712: ...Due to the dynamic behavior of the interfering radiation detection a quick increase of the pulse rate due to operational factors e g very fast emptying of the vessel or large short term level changes...

Page 713: ...the empty count rate the mea surement automatically switches to the RUN mode Sigma detec tion see scenario B is disabled for 3 x measuring time dead time Example If the measurement time is 20s the dea...

Page 714: ...ime of 30s enter a higher number than 30 to get a longer averaging period IMPORTANT Do not enter a number that is too high by mistake The process can be stopped only by turning off the Uni Probe LE_RE...

Page 715: ...op 0 Fatal Error RAM Bad Alarm Stop Stop 1 Fatal Error ROM Bad Alarm Stop Stop 2 Fatal Error EEPROM Bad Alarm Stop Stop 3 Error CPU Clock Bad Alarm Stop Stop 4 Error Power Fail Bad Alarm Stop Stop 5 E...

Page 716: ...appears the error relay remains on alarm The error message has to be reset Send the entries to the Uni Probe This completes the setting 7 3 Operation Modes during Measurement The following operating m...

Page 717: ...le 6 Error Wrong HV Fault in detector Replace multiplier and or electron ics module 7 Error HV Deviation The actually generated HV does not correspond to the default value Replacing the electronics mo...

Page 718: ...ly As soon as possi ble you have to replace the digital board to ensure that the decay compensation will also work when the device is switched off 18 Error RTC Hardware timer faulty Replacing the digi...

Page 719: ...n block RESOURCE Select Defaults in the RESTART selection field The Uni Probe will be reset and all parameters will be overwrit ten by default values 2 Hardware Reset By pushing the Reset button on th...

Page 720: ...38477BA2B 7 720 25 5 09 7 Error Handling Volume7...

Page 721: ...Uni Probe LB 490 BERTHOLD TECHNOLOGIES GmbH Co KG 7 721 Volume 7 7 Notes...

Page 722: ...further technical development BERTHOLD TECHNOLOGIES GmbH Co KG 2009 Language English Printed in Germany 05 2009 Rev no 05 BERTHOLD TECHNOLOGIES GmbH Co KG Calmbacher Str 22 D 75323 Bad Wildbad German...

Page 723: ...bration with SIMATIC PDM 5 491 6 601 Calibration Menu 6 577 Cascading 2 190 Certificates 1 89 Change password for the Uni Probe 3 369 5 516 Channel input parameter 6 593 Check calibration 3 356 5 503...

Page 724: ...Factory reset 7 719 Factory settings 3 342 5 477 5 492 6 602 Fault current 2 188 3 399 5 548 FBK hardware type parameter 6 572 FBK hardware version parameter 6 572 FBK serial number parameter 6 572 Fi...

Page 725: ...57 Multi detector configuration without separate power supply 6 558 Multi detector operation 2 121 2 188 2 190 2 191 3 303 3 332 3 400 Multiplier 2 242 Multi point calibration 3 349 3 360 3 380 5 506...

Page 726: ...126 Scintillators 2 132 Screw fitting 2 247 Seal certificate 1 41 Seal test certificate 1 57 Sealing 2 247 Select the type of calibration 7 678 7 682 Sensor value max parameter 6 576 Sensor value min...

Page 727: ...3 327 Time 3 314 5 452 Time constant 3 305 3 317 5 455 7 694 Time constant parameter 6 574 Toolbar 6 599 Transducer block outputs Submenu 6 596 Transducer Block Submenu 6 568 Trend view 6 595 Trend v...

Page 728: ...Index Volume 1 7 38477BA2B I 728 25 5 09...

Page 729: ...Uni Probe LB 490 BERTHOLD TECHNOLOGIES GmbH Co KG 729 Volume 1 7 Notes...

Page 730: ...further technical development BERTHOLD TECHNOLOGIES GmbH Co KG 2009 Language English Printed in Germany 05 2009 Rev no 05 BERTHOLD TECHNOLOGIES GmbH Co KG Calmbacher Str 22 D 75323 Bad Wildbad German...

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