Berner AE08 Installation & Maintenance Instructions Manual Download Page 13

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INTELLISWITCH™ FAQ’s Continued (Frequently Asked Questions)

www.Berner.com/intelliswitch

 

4. If the air curtain is heated, make sure that the thermostat 

isn’t wired to the door switch leads. Door switch leads 

are blue and labeled 9 & 10.

Q.  How can I check the door switch to be sure it’s working?

A.

 The Intelliswitch™ may be in the wrong mode, be mis-wired

or have a faulty door switch.

 

1.  First test the wiring and controller function at the 

same time.  Locate the door switch and open its wiring 

compartment. There should be two wires connected to 

screws inside the switch. There is no danger of getting 

shocked because the signal is 5 volt DC. Be sure not to 

touch the wires to anything metal (or grounded). With 

air curtain in “Auto” mode, either disconnect both wires 

from the screws (marking which screws the wires are

 

  under) and touch them together or make a short jumper 

wire and touch the jumper to both screws at the same 

time to see if air curtain comes on. If it does, the control-

ler and wiring work.

 

2.  If the wiring and unit pass the function test, the problem

 

  could be either misalignment or a faulty door switch. On 

a magnetic reed switch check for magnet alignment, for 

plunger/roller type switch, check contact engagement 

with door.

 

3.  If you have access to an electrical test meter, the door 

switch contacts can be tested for continuity when the 

door switch wires are disconnected from the unit.

Q.  Why won’t my heat shut off?

A.

  The Intelliswitch may need adjusted, have been mis-wired or

have a faulty thermostat.

 

1.  Heat is activated by one of two thermostat connections.

 

  To test the internal thermostat set the external thermo-

stat to OFF. The settings of the unit mounted thermostat 

probe are accessed through the display. Press the down 

arrow until the Temp Set indicator lights up; check if the 

temperature setting and unit of measure are correct. Test 

to see if it shuts off by setting the thermostat tempera-

ture to OFF or lower than the room temperature.

 

2.  If an external thermostat is connected to the unit, there 

could be a short in the field connections or the thermo-

stat leads may be mis-wired. To test the external thermo-

stat set the internal thermostat to OFF. Disconnect the 

external thermostat connections at the unit. Open the 

wiring compartment on top of the unit and be cautious 

of high voltage connections. Disconnect the orange 

wires labeled 6 & 7 from the field wiring or make sure 

they are not tied together. There is no danger of

 

  getting shocked because the signal is 5 volt DC. Be sure 

not to touch the orange wires to anything metal (or 

grounded). The heat should shut off when the wires are 

separated. For more complex troubleshooting of either 

thermal cutouts or heater relays, please consult a quali-

fied electrician or consult the factory.

Q. Why didn’t the Intelliswitch™ save the changes I made to  

       a program?

A.

  If a program is active (a dot is illuminated under one of the

clock digits), changes can be made to any settings on the User

Menu. These changes however will only remain in effect until

the program changes to the next time zone. To make changes

permanent, settings must be changed in the program from the

Program Menu. Access the Program Menu by holding down the

"-" button for 5 seconds until “Pro” is displayed. Arrow down to

select the program to edit and press "√" to select the program

editor. Use the down arrow to step through the options and

make changes as desired using the "+" and "-". Continue to

press the down arrow until "Stor" is displayed. Press "√" to keep

or store the changes.

Q. How do I undo a change that I made to a program in the 

Program Menu?

A. 

 Changes to programs cannot be undone.

 

1.  Changes can be changed back by going to the program-

ming menu and re-editing the program back to what it 

was or resetting all programs back to factory default.

 

2.  Resetting the programs to the factory default must be 

done on the Factory Menu. Access to the Factory Menu is 

from the Diagnostics Menu. Press the info "i" button and 

“diag” is displayed. From the “diag” display press and hold 

the "+" for 5 seconds until “Fact” is displayed. Use the 

down arrow to select “DEFn” on the display then use the 

"+" to select “DEFP”. Press “√” to reset. The control display 

will go blank then blink as confirmation.

Q. My air curtain won’t turn on?

A.

  The Start and Stop time must be set to the exact same time

for the unit to be active full time. Check the AM/PM setting on

the Start and Stop times or the clock (considering the PM

indicator light when setting values). If a program is being used,

check to see if a program is active that may have different start/

stop times than those expected.

Q. My building has a Building Management System, can the 

Intelliswitch work with a BMS?

A.

 The Intelliswitch can be controlled by a Building 

ManagmentSystem (BMS) but currently does not have the 

ability to communicate directly with them. Dry contacts on 

the BMS may be used to control the unit activation through 

the door switch connections (blue wires 9 & 10) and the heat 

activation thought the remote thermostat connections (orange 

wires 6 & 7). Consult factory.

Continued on next page ...

Summary of Contents for AE08

Page 1: ...LD CONNECTIONS 6 VII OPERATING INSTRUCTIONS 7 INTELLISWITCH QUICK START OPERATION 10 FAQ s FREQUENTLY ASKED QUESTIONS 12 VIII MAINTENANCE AND CLEANING 8 IX SERVICE 8 X TROUBLESHOOTING 14 XI APPENDIX A SERIAL NETWORK CONNECTION PREVIOUSLY MASTER SLAVE CONNECTION 15 B WALL MOUNTED TOUCHSCREEN 15 XII WARRANTY 16 Installation Maintenance Instructions II 260D May 2020 Copyright 2020 Berner Internationa...

Page 2: ... s in accordance with all applicable national and local codes having jurisdiction including fire rated construction See page 6 ELECTRICAL CONNECTIONS NEC Code ANSI NFPA No 70 E When cutting or drilling into wall or ceiling do not damage electrical wiring and other hidden utilities F To reduce the risk of fire do not store or use gasoline or other flammable vapors and liquids in the vicinity of the...

Page 3: ...nd then it will drop down If the unit must be mounted higher than 1 above the opening it must be spaced out from the wall 3 8 for every inch the unit is above the door opening 2 LOWER LIP GAP NEEDED TO MOUNT UNIT FLUSH WITH TOP OF OPENING MOUNTING SCREWS WALL HANGER MOUNTING SCREWS SPACER SEAL ALONG LENGTH SCREWS Longer units use more than two wall hangers Position outer wall hangers no more than ...

Page 4: ...greatly reduced See Figure 2 B For optimum performance the bottom of the air curtain discharge nozzle should be no more than 1 above the top of the door opening with the air curtain s mounted flush to the wall If the air curtain must be mounted higher it must be spaced out from the wall 3 8 for every inch the air curtain is above the door opening See Figure 3 For optimum protection any void betwee...

Page 5: ...nger 3 Proceed to Section V ELECTRICAL CONNECTIONS III WALL MOUNTING Figure 4 Wall Mounting Preparation Figure 5 Wall Mounting Installation IV SUSPENDED MOUNTING NOTE if the unit was ordered with a decorative rear cover the air curtain will arrive with the cover already installed and the wall mounting hangers mounting catch and hook will not be included in the shipment Contact Berner if they are r...

Page 6: ... temperature sensor located internally to measure the incoming return air stream D Remove the wiring compartment cover E Connect all supply and control circuit wires according to the wiring diagram provided NOTE For Electric and Hot Water heated air curtains provided with an optional remote thermostat mount and wire the thermostat according to thermostat instructions and wiring diagram For Serial ...

Page 7: ...mming Guide go to www Berner com Intelliswitch 2 Unheated units will have the fans activated by a door switch or sensor The unit speed can be selected from the Intelliswitch display 3 Heated units will have fans activated by a door switch or sensor but may also be activated by the thermostat in Comfort Plus Mode The unit speed can be selected from the Intelliswitch display 4 To operate using the B...

Page 8: ... attach the screen Vacuum and or wash with dish soap and water 3 Internal open the bottom access panel by removing the Phillips head screws on the top front of the unit Vacuum and scrape if necessary to remove the build up of dirt and debris The motor s are permanently lubricated and require no additional lubrication 4 Re install the cover and intake screen See Figure 10 5 Switchthepoweronaftercle...

Page 9: ...motor being serviced Remove the 2 8 hex screws from each end of each assembly that attaches the end bracket to the cabinet endplate 6 Remove the 2 12 hex head screws that secure the lower module to the transverse 7 Remove the transverse 8 If the module has electric heaters mark and disconnect the wires Remove the heaters by disconnecting their mounting brackets from the fan housings Take care to n...

Page 10: ...Temp Set Sets the temperature the air curtain will maintain heated units only Start Time Programs the time of day the air curtain becomes active Stop Time Programs the time of day the air curtain stops running Set Time Day Sets the clock time and day used by programming Locked Unit will run as programmed but settings cannot be changed QUICKSTART INSTRUCTIONS For your Berner Air Curtain with Intell...

Page 11: ...ay expires Door opens The air curtain activates immediately when mode is selected Door shuts The air curtain continues to run Door opens The air curtain is off Door shuts The air curtain is off OFF Standard Mode of Operation Options STEP THREE Once the Mode of Operation is selected press the button For heated units only STEP ONE To Start Press the down arrow button once NOTE To change from Mode to...

Page 12: ...tched on accidentally When the service disconnecting means cannot be locked securely fasten a prominent warning device such as a tag to the service panel Even though every Architectural Elite is individually tested at the factory before shipment on occasion improper functionality may be experienced Here is a list of common questions Q Why won t the Intelliswitch light up A There may not be power t...

Page 13: ...ot tied together There is no danger of getting shocked because the signal is 5 volt DC Be sure not to touch the orange wires to anything metal or grounded The heat should shut off when the wires are separated For more complex troubleshooting of either thermal cutouts or heater relays please consult a quali fied electrician or consult the factory Q Why didn t the Intelliswitch save the changes I ma...

Page 14: ...ld reset automatically after cool down if not replace motor Replace switch MOTOR RUNNING FANS ARE NOT ROTATING MINIMUM AIR ELECTRICAL CONTROLS NOT FUNCTIONING WHEN DOOR IS OPEN SYMPTOMS REMEDY CAUSE Broken or damaged flexible hub Shaft rotating inside fan Selector switch is in off position Door limit switch not operating Air directional discharge vanes mis adjusted Inadequate intake clearance Blow...

Page 15: ...e or display of a unit on the network All program settings are included in the installation instructions shipped with the air curtain 5 Models AE08 E and AE10 E air curtains include a wireless controller that works with the Berner App When connected to the local Wi Fi network they can be programmed from a smart phone using the Berner AIR App Serial Network Connection Settings When units with the I...

Page 16: ...nse or liability for repairs made outside its factory without proper written consent from its service manager nor for any transportation charges on apparatus returned to the factory without written authorization by The Company Nothing in the above warranty provisions however shall impose any liability or obligation of any type nature or description upon Berner International if Berner has not recei...

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