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Bernecker + Rainer 4MP181.0843-03, User Manual

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Bernecker + Rainer 4MP181.0843-03 User Manual Download Page 151

Mylar

Appen

dix

 A

151

Mobile Panel User's Manual V 1.5

The mylar conforms to DIN 42115 section 2 for exposure to glacial acetic acid for less than one
hour without visible damage.

Alcohol
Cyclohexanol
Diacetone alcohol
Glycol
Isopropanol
Glycerin
Methanol
Triacetin
Dowandol
DRM/PM

Formaldehyde 37% -42%

Acetaldehyde

Aliphatic hydrocarbons

Toluene

Xylene

White spirits

1.1.1.Trichloroethane

Ethyl acetate

Diethyl ether

N-Butyl acetate

Amyl acetate

Butylcellosolve

Ether

Acetone
Methyl ethyl ketone
Dioxan
Cyclohexanone
MIBK
Isophorone

Formic acid<50%

Acetic acid<50%

Phosphoric acid <30%

Hydrochloric acid <36%

Nitric acid <10%

Trichloracetic acid <50%

Sulphuric acid <10%

Sodium hypochlorite<20%

Hydrogen peroxide <25%

Potassium carbonate

Washing powders
Fabric conditioner

Ferric chloride

Ferrous chloride (FeCl2)
Ferrous chloride (FeCl3)

Dibutyl phthalate
Dioctyl phthalate

Sodium carbonate

Ammonia <40%
Caustic soda <40%
Potassium hydroxide
Alkali carbonate
Bichromate
Potassium
Acetonitrile
Sodium bisulphate

Cutting oil

Diesel oil

Linseed oil
Paraffin oil

Blown castor oil

Silicon oil

Turpentine oil substitute

Universal brake fluid

Aviation fuel

Petrol
Water

Sea water

Decon

Table 79: Chemical resistance of the mylar

Summary of Contents for 4MP181.0843-03

Page 1: ...dustrie Elektronik Ges m b H makes no warranty expressed or implied with regards to the products or the documentation contained within this book In addition Bernecker Rainer Industrie Elektronik Ges m...

Page 2: ...2 Mobile Panel User s Manual V 1 5...

Page 3: ...3 Mobile Panel User s Manual V 1 5 Chapter 1 General information Chapter 2 Technical Data Chapter 3 Start up Operation Chapter 4 Software Chapter 5 Standards and Certifications Chapter 6 Accessories...

Page 4: ...4 Mobile Panel User s Manual V 1 5...

Page 5: ...5 Mobile Panel User s Manual V 1 5 Chapter 7 Maintenance Servicing Appendix A Data Figure Index Index Table Index Model Number Index...

Page 6: ...6 Mobile Panel User s Manual V 1 5...

Page 7: ...Wall Mount 19 5 6 Strapping Plug 19 5 7 Accessories 20 5 8 Software 20 Chapter 2 Technical Data 21 1 Introduction 21 1 1 Features 22 1 2 Construction 23 2 Entire Device 24 2 1 Dimensions 24 2 2 Techn...

Page 8: ...tion 83 1 Commissioning from a Safety Point of View 83 1 1 Intended Use 83 2 Operating the Mobile Panel Device 84 3 Recommended Monitoring Devices 85 3 1 Connection Examples for the E stop and Key Swi...

Page 9: ...s 107 4 6 Magnetic fields with energy technical frequencies 108 4 7 Voltage dips fluctuations and short term interruptions 108 4 8 Damped Oscillations 109 5 Mechanical Conditions 110 5 1 Vibration Ope...

Page 10: ...ation 132 5 2 Order Data 132 5 3 Technical Data 132 Chapter 7 Maintenance Servicing 135 1 Cleaning 135 2 Exchanging the Connection Cable 136 2 1 Procedure 136 3 Changing the Battery 141 3 1 Procedure...

Page 11: ...on for wall mount installation of the Mobile Panel using 4MPBRA 0000 00 added see section Storing the Mobile Panel Device on page 80 Replacement touch screen pen added see section Touch Screen Pen on...

Page 12: ...to the general device data Section 2 4 Serial ActiveSync Connection on page 98 cable specifications added Windows XP Embedded section added SanDisk White Paper added for calculating Compact Flash lif...

Page 13: ...precautions In particular such risks and hazards include the use of these devices to monitor nuclear reactions in nuclear power plants as well as flight control Safety notices Description Danger Disre...

Page 14: ...opriate qualifications e g IEC 60364 National accident prevention guidelines must be followed The safety guidelines connection descriptions rating plate and documentation and limit values listed in th...

Page 15: ...tages This can be done for example using a safety transformer or similar equipment When dimensioning the supply the voltage drop on the Mobile Panel connection cable and switching cabinet cable must b...

Page 16: ...ology The Null and Panic positions on the enable switch represent off functions Only the Enable position allows activation The standards EN60204 and IEC60204 1 are identical which provides the 3 step...

Page 17: ...ath that can handle the current if a short circuit occurs between the wire and sheath An enable switch connection example for a monitoring device can be found in chapter 3 Start up Operation section 3...

Page 18: ...Slot type I ETH10 100 RS232 RxD TxD CAN USB E stop key switch IP54 protection only with handle 4MPHDL 0000 00 5MP181 0843 07 MP181 TFT C VGA 8 4in FT Operating unit with 8 4in VGA color LCD with touc...

Page 19: ...connection in the switching cabinet incl installation socket for the Mobile Panel connection cable 1 Proper operation of the serial interface is only guaranteed up to a total cable length of 15 meters...

Page 20: ...h PROM and true IDE ATA interface 5CFCRD 1024 02 Compact Flash 1024 MB TrueIDE SanDisk A Compact Flash card with 1024 MB Flash PROM and true IDE ATA interface 5CFCRD 2048 02 Compact Flash 2048 MB True...

Page 21: ...on the current process Depending on the variation Mobile Panel devices have a 5 7 QVGA color display with or without touch screen or an 8 4 VGA color display with touch screen In addition Mobile Panel...

Page 22: ...Filter glass multiple coated non reflective 1 Mylar keypad Fan free operation Automation Runtime or BIOS 1 Real time clock battery buffered 1 Up to 128 MB SDRAM main memory1 Integrated E stop button...

Page 23: ...le For operation the following individual components are needed Operating unit Handle Connection cable Switching cabinet cable An optional wall mount is available for storing all connection cables dur...

Page 24: ...ta Entire Device Mobile Panel User s Manual V 1 5 2 Entire Device 2 1 Dimensions The dimensions of the 5 7 and 8 4 display versions for the Mobile Panel devices are the same Figure 3 Dimensions for th...

Page 25: ...ns in mm WxHxD Without Handle With Handle 306 6 x 76 x 270 8 306 6 x 152 6 x 270 8 Weight without handle Compact Flash card and connection cable without handle Compact Flash card without connection ca...

Page 26: ...sturbances Magnetic Fields with Energy Technical Frequencies Voltage Dips Fluctuations and Short term Interruptions Damped Oscillations EN 61000 6 2 EN 61131 2 EN 55024 EN 61000 6 2 EN 61131 2 EN 5502...

Page 27: ...rating touch screen devices a touch screen pen is integrated centrally on the front The user interface for the operating unit is resistant to alcohol e g ethanol glycol isopropanol glycerine methanol...

Page 28: ...3 1 2 Mylar Keypad Depending on the design of the Mobile Panel operating unit it is available with softkeys or system keys each with or without LEDs Figure 5 Operating unit dimensions Figure 6 Example...

Page 29: ...t Housing protection IP65 according to IEC60529 For more detailed technical data on the E stop button and its switching element see section E stop button on page 145 Key Switch Each restart after an e...

Page 30: ...accessible Technical Data 3 1 5 CF USB Cover Behind the CF USB cover there is a Compact Flash slot type I and a type A USB 1 1 port The cover can be easily opened without tools and also with gloves F...

Page 31: ...k be used for data storage for data or recipe exchange on the type A USB port slot Figure 9 Compact Flash and USB slot Warning Inserting and removing the Compact Flash card can only take place without...

Page 32: ...PC specifications this interface should be handled with extreme care with regard to EMC location of cables etc Information Mobile Panel devices offer a CF LED with revision C0 or higher LED Color Fun...

Page 33: ...d on the underside of the Compact Flash card and in the direction of the cover Make sure that the Compact Flash is pushed in the Compact Flash slot until this is flush with the opened Compact Flash ej...

Page 34: ...pact Flash ejection lever position 3a and remove the Compact Flash card 4 Fold back cover as with position 2 5 Release as shown until the clip is pushed downwards Only then is IP54 protection guarante...

Page 35: ...Cable on page 136 Serial Number Label General Information Each B R device is assigned a unique serial number label with bar code which allows the device to be clearly identified Design Dimensions Figu...

Page 36: ...uring the Mobile Panel motherboard Mode Node Switch Power Panel devices are equipped with 2 hex switches which are used as an operating mode switch for Automation Runtime devices Switch positions 01 u...

Page 37: ...erface F E Dyn Mode Automation Runtime run mode with node 01 FD Compact Flash Automation Runtime or terminal operation Device addresses can be defined by the software F F Diagnosis Automation Runtime...

Page 38: ...rs When changing the battery data is buffered for approximately another 10 minutes by a gold leaf capacitor The buffer duration of the battery lasts at least two years at 50 C For more on changing the...

Page 39: ...he entire device where for example these individual components are used the data given for the entire device is valid Features 4MP181 0843 03 Boot Loader Operating System Automation Runtime Processor...

Page 40: ...ction Accessible behind the CF USB cover Type I 1 Primary IDE Serial Interface Type UART Transfer Rate Connection RS232 RxD and TxD not modem capable 16550 compatible 16 byte FIFO Max 115 kBaud Connec...

Page 41: ...rmally open momentary left position Touch Screen Pen Color Yes Similar Pantone 151 CV Outer Dimensions in mm WxHxD Without Handle 306 6 x 76 x 270 6 Weight without handle Compact Flash card and connec...

Page 42: ...strial surfaces Flame Resistant UL94V 0 1 The quartz used with the Mobile Panel has an accuracy of 20ppm That means the deviation is typically 5 seconds per day under consideration of influences such...

Page 43: ...evice where for example these individual components are used the data given for the entire device is valid Features 4MP251 0571 12 Boot Loader Operating System Automation Runtime Processor Type MMX Co...

Page 44: ...lated SJA1000 Max 1 Mbits s Connection via Mobile Panel cable Compact Flash Type Amount Connection Accessible behind the CF USB cover Type I 1 Primary IDE Serial Interface Type UART Transfer Rate Conn...

Page 45: ...1 normally open momentary left position Touch Screen Pen Color Outer Dimensions in mm WxHxD Without Handle 306 6 x 76 x 270 6 Weight without handle Compact Flash card and connection cable 1650 grams...

Page 46: ...Flame Resistant UL94V 0 1 System Management Controller 2 The quartz used with the Mobile Panel has an accuracy of 20ppm That means the deviation is typically 5 seconds per day under consideration of i...

Page 47: ...device where for example these individual components are used the data given for the entire device is valid Features 4MP281 0571 12 Boot Loader Operating System Automation Runtime Processor Type MMX...

Page 48: ...solated SJA1000 Max 1 Mbits s Connection via Mobile Panel cable Compact Flash Type Amount Connection Accessible behind the CF USB cover Type I 1 Primary IDE Serial Interface Type UART Transfer Rate Co...

Page 49: ...normally open momentary left position Touch Screen Pen Color Yes Similar Pantone 151 CV Outer Dimensions in mm WxHxD Without Handle 306 6 x 76 x 270 6 Weight without handle Compact Flash card and con...

Page 50: ...s Flame Resistant UL94V 0 1 System Management Controller 2 The quartz used with the Mobile Panel has an accuracy of 20ppm That means the deviation is typically 5 seconds per day under consideration of...

Page 51: ...re device where for example these individual components are used the data given for the entire device is valid Features 4MP281 0843 13 Boot Loader Operating System Automation Runtime Processor Type MM...

Page 52: ...Transfer Rate Connection Compact Flash Type Amount Connection Accessible behind the CF USB cover Type I 1 Primary IDE Serial Interface Type UART Transfer Rate Connection RS232 RxD and TxD not modem ca...

Page 53: ...normally open momentary left position Touch Screen Pen Color Yes Similar Pantone 151 CV Outer Dimensions in mm WxHxD Without Handle 306 6 x 76 x 270 6 Weight without handle Compact Flash card and conn...

Page 54: ...s Flame Resistant UL94V 0 1 System Management Controller 2 The quartz used with the Mobile Panel has an accuracy of 20ppm That means the deviation is typically 5 seconds per day under consideration of...

Page 55: ...entire device where for example these individual components are used the data given for the entire device is valid Features 5MP181 0843 07 Boot Loader Operating System BIOS Processor Type MMX Compati...

Page 56: ...Connection Compact Flash Type Amount Connection Accessible behind the CF USB cover Type I 1 Primary IDE Serial Interface Type UART Transfer Rate Connection RS232 RxD and TxD not modem capable 16550 c...

Page 57: ...rmally open momentary left position Touch Screen Pen Color Yes Similar Pantone 151 CV Outer Dimensions in mm WxHxD Without Handle 306 6 x 76 x 270 6 Weight without handle Compact Flash card and connec...

Page 58: ...strial surfaces Flame Resistant UL94V 0 1 The quartz used with the Mobile Panel has an accuracy of 20ppm That means the deviation is typically 5 seconds per day under consideration of influences such...

Page 59: ...the operating unit takes is made using threaded screws The threaded screws can be loosened with a hex screw size 4 mm and removed for more on this see section Operating Unit Fastener on page 62 Figure...

Page 60: ...for machines or systems in special operating modes The enable switch is only part of this setup 3 step null enable and panic position For more detailed technical data on the enable switch see section...

Page 61: ...e positions null and panic must trigger a stop command for category 0 or 1 Null Position The enable switch remains deactivated in the null position not enabled Position Enable Switch Activation Null N...

Page 62: ...rough enable position to panic position the enable position is skipped and it goes to the null position after being released See section Connection Example for the Enable Switch on page 90 for a conne...

Page 63: ...ing it 3 2 5 Fastening the Connection Cable The cable is connected using a stress relief and fastened tightly A size 10 torx screwdriver is needed for this Figure 29 Fastening removing the handle to f...

Page 64: ...ile Panel in the handle The switching cabinet end of the connection cable is an industrial connector The connection cable is available in different lengths see table 5 Model numbers for Mobile Panel c...

Page 65: ...tor 10 mm 153 grams Silicon and halogen free flame retardant PUR outer sheathing See table 5 Model numbers for Mobile Panel connection cables on Page 18 60 mm 30 VDC Tinned copper wires 30 Ohm km 140...

Page 66: ...tact 1 11 Pin 1 Gray Pink E1 E stop normally closed contact 1 12 Pin 2 White Green E3 E stop normally closed contact 2 21 Pin 3 Brown Green G1 E stop normally closed contact 2 22 Pin 4 Red Blue G3 Key...

Page 67: ...ST5 Ethernet RJ45 Connector Connection Cable Wire Ccolors Socket Housing Assignment TX Pin 1 Green Pin 1 TX Pin 2 Yellow Pin 4 RX Pin 3 Pink Pin 2 n c Pin 4 n c Pin 5 RX Pin 6 Blue Pin 3 n c Pin 7 n c...

Page 68: ...e 72 The other end of the switching cabinet cable has a pre made RJ45 Ethernet plug The rest of the lines have an open end with wire tip sleeves This makes it easier to wire the cable to safety equipm...

Page 69: ...ams Silicon and halogen free flame retardant PUR outer sheathing See table 6 Model numbers for Mobile Panel switching cabinet cables on Page 19 60 mm 30 VDC Tinned copper wires 30 Ohm km 140 N similar...

Page 70: ...Yellow GND Connection Housing Assignment Switching Cabinet Cable Wire Color Entry Device Wires E1 Gray Pink E stop normally closed contact 1 11 E3 White Green E stop normally closed contact 1 12 G1 Br...

Page 71: ...VDC Red 24 VDC supply Plug housing outer shield Gray Shielding Connection Housing Assignment Switching Cabinet Cable Wire Color Ethernet RJ45 Plug Pin 1 Green Pin 3 RX Pin 2 Pink Pin 1 TX Pin 3 Blue...

Page 72: ...l Data Individual Components Mobile Panel User s Manual V 1 5 Figure 36 Drilling template for the switching cabinet socket 70 48 32 R 4 35 48 x 35 mm c adius utout with R4 r Outline of the connection...

Page 73: ...of the switching cabinet cable has a pre made RJ45 Ethernet plug The rest of the lines have an open end with wire tip sleeves This makes it easier to wire the cable to safety equipment and the other...

Page 74: ...and halogen free flame retardant PUR outer sheathing See table 6 Model numbers for Mobile Panel switching cabinet cables on Page 19 60 mm 30 VDC Tinned copper wires 30 Ohm km 140 N similar to RAL 701...

Page 75: ...xD K2 White Yellow GND Connection Housing Assignment Switching Cabinet Cable Wire Color Entry Device Wires E1 Gray Pink E stop normally closed contact 1 11 E3 White Green E stop normally closed contac...

Page 76: ...VDC supply Plug housing outer shield Gray Shielding Connection Housing Assignment Switching Cabinet Cable Wire Color Ethernet RJ45 Plug Pin 1 Green Pin 1 TX Pin 2 Pink Pin 3 RX Pin 3 Blue Pin 6 RX Pi...

Page 77: ...he Mobile Panel operating unit handle together with the Mobile Panel connection cable and is only intended for upright hanging installation Figure 39 Drilling template for the switching cabinet socket...

Page 78: ...sources of heat or sunlight when placed on it The wall mount should also be positioned so that operation of the E stop is not impaired Danger When the Mobile Panel device is stored on its wall mount a...

Page 79: ...ents Chapter 2 Technical Data 79 Mobile Panel User s Manual V 1 5 3 6 2 Dimensions Figure 41 Wall mount 4MPBRA 0000 00 dimensions 139 9 86 24 6 6 5 10 14 170 130 0 2 13 74 6 95 8 162 5 135 5 4 147 108...

Page 80: ...el User s Manual V 1 5 3 6 3 Storing the Mobile Panel Device The following images illustrate the proper method for storing the Mobile Panel device in the wall mount View from front Side view Table 28...

Page 81: ...obile Panel becomes unplugged This plug is connected to the connection housing on the switching cabinet cable 3 7 1 Order Data 3 7 2 Technical Data Model Number Description Image 4MPBYP 0000 00 Strapp...

Page 82: ...r Figure 42 Cable layout for the strapping plug Information When using the strapping plug the two contacts for the key switch F2 H2 are not connected with each other They must be wired externally If t...

Page 83: ...top button may not cause the machine to automatically begin running again The E stop action must first be acknowledged with the key switch before the machine or system can be put back into operation B...

Page 84: ...stable surfaces where it may fall It should never be placed near heat sources or in direct sunlight Although the Mobile Panel device has been designed for use in harsh industrial environments it shoul...

Page 85: ...aution Pressing several function or system keys at the same time may trigger unintended actions Information Protective coverings on the device housing screws and damage to the housing and cables shoul...

Page 86: ...ategory that can be reached for an entire system is always determined by the lowest safety circuit category being used Figure 44 Connection example for safety circuits up to EN 954 1 Category 4 PILZ P...

Page 87: ...3 Start up Operation 87 Mobile Panel User s Manual V 1 5 Warning All K1 and K2 contacts must be positively driven Danger To guarantee EN418 and Safety Category 4 accordance with EN 954 1 the instructi...

Page 88: ...igure 45 Connection example for safety circuits up to EN 954 1 Category 1 24 VDC K N GND M L1 L2 L3 K 13 14 11 12 21 22 E stop for system M PE L1 R R latch R E stop button Key switch Switching cabinet...

Page 89: ...to the max permitted current load of the E stop button the key switch and the enable switch More information can be found in the section 3 3 Current Load of the Enable Switch and Entry Device Circuit...

Page 90: ...o Category 4 in accordance with EN 954 1 with Pilz PNOZ e2 1p safety relay with cross connection detection and simultaneous operation monitoring PILZ PNOZ e2 1p A2 14 24 Y32 Y7 S11 S21 S23 S13 Y6 A1 2...

Page 91: ...3 Start up Operation 91 Mobile Panel User s Manual V 1 5 Warning All K3 and K4 contacts must be positively driven Danger To guarantee EN418 and Safety Category 4 accordance with EN 954 1 the instructi...

Page 92: ...ent load of the enable switch and entry device circuit Max current load Max voltage E stop circuit 0 4 A 32 VDC Key switch circuit 0 1 A 32 VDC Enable switch circuit adhere to Category AC12 DC12 0 4 A...

Page 93: ...ation on all devices Automation Runtime possesses a multitasking operating system adapted especially for use with control technology The cycle time for your application can be separated among several...

Page 94: ...isualization application run on the Mobile Panel I O peripherals and drives are connected via the CAN bus Communication to higher level systems is handled by Ethernet Figure 48 Control and visualizati...

Page 95: ...Screen When the Mobile Panel device is turned on a summary screen is briefly displayed which shows the parameters most important to an Automation Runtime Mobile Panel device Figure 49 Operation and m...

Page 96: ...ID is needed for Automation Runtime Brightness min typ max D5 EA FF Displays the minimum typical and maximum values for the brightness settings of the display as hexadecimal values Contrast min typ ma...

Page 97: ...ltithreading capabilities In addition to being compact it even offers high performance for configurations with limited RAM Windows CE is best suited for integrated automation used in industrial system...

Page 98: ...ins of the 9 pin DSUB socket must be connected with each other as well Additional information can also be found in the B R Windows CE help system Information Serial ActiveSync connections are offered...

Page 99: ...ient to an industrial PC with Windows XP Professional Embedded via Ethernet The control program runs on the industrial PC and I O peripherals and drives are connected to the industrial PC via a fieldb...

Page 100: ...and extensive device support The Windows XP Embedded version available from B R has been developed for Mobile Panel BIOS devices and is only available with a Mobile Panel BIOS device 3 2 Requirements...

Page 101: ...replaced by EN 61000 6 2 EN 55011 Class A Electromagnetic compatibility EMC radio disturbance product standard industrial scientific and medical high frequency devices ISM devices limit values and me...

Page 102: ...1000 4 11 Electromagnetic compatibility EMC Section 4 11 Testing and measuring procedure testing the immunity against voltage dips short term interruptions and voltage fluctuations EN 61000 4 12 Elect...

Page 103: ...mits and testing guidelines for emission Test carried out according to EN 55011 EN 55022 Limit values according to EN 61000 6 3 Limit values according to EN 55011 class A Limit values according to EN...

Page 104: ...A Limit values according to EN 55022 class A 30 MHz 230 MHz Measured in 10 m distances 40 dB V m Quasi peak Value 40 dB V m Quasi peak Value 40 dB V m Quasi peak Value 230 MHz 1 GHz Measured in 10 m...

Page 105: ...rd programmable logic controller EN 55024 Product standard equipment for Information Technology ITE devices Immunity to surge voltages Surge EN 61000 4 5 EN 61000 6 2 Generic standard industry EN 6113...

Page 106: ...according to EN 61131 2 Limit values according to EN 55024 Contact discharge to powder coated and bare metal housing parts 4 kV 10 discharges Criteria B 4 kV 10 discharges Criteria B 4 kV 10 discharge...

Page 107: ...carried out according to EN 61000 4 5 Limit values according to EN 61000 6 2 Limit values according to EN 61131 2 Limit values according to EN 55024 AC power I O L to L 1 kV criteria B 1 kV criteria B...

Page 108: ...A m criteria A Test direction y test in the field of an induction coil 1 m x 1 m 30 A m criteria A 30 A m criteria A 50 Hz 1 A m criteria A Test direction z test in the field of an induction coil 1 m...

Page 109: ...mped Oscillations Test carried out according to EN 61000 4 12 Limit values according to EN 61131 2 Power I O L to L 1 kV 1 MHz repeat rate 400 seconds length 2 seconds connection lengths 2 m criteria...

Page 110: ...t according to EN 60068 2 6 Limit values according to EN 61131 2 Vibration operation Uninterrupted duty with moveable frequency in all 3 axes x y z 1 octave per minute 10 sweeps for each axis Frequenc...

Page 111: ...class 2M1 Limit values according to EN 60721 3 2 class 2M2 Pulse shaped half sine stress in all 3 axes x y z Acceleration 10 g Length 11 ms each 3 shocks Packed Acceleration 30 g Length 6 ms each 3 sh...

Page 112: ...m Devices with product packaging each with 5 fall tests Weight Height 10 kg 0 3 m 10 40 kg 0 3 m 40 kg 0 25 m Table 52 Test requirement toppling Temperature and Humidity Test carried out according to...

Page 113: ...C for 3 hours length 5 hours Table 54 Test requirement worst case operation Test carried out according to EN 60068 2 2 Limit values according to EN 61131 2 Dry heat 1 cycle 70 C for 16 hours then 1 ho...

Page 114: ...ngth 30 hours Table 58 Test requirement temperature fluctuations in operation Test carried out according to EN 60068 2 30 Limit values according to EN 61131 2 Alternating air conditioning 2 cycles 25...

Page 115: ...Leakage current VDE 0701 1 Service changes and testing of electrical devices Overload UL 508 EN 61131 2 Programmable logic controllers UL 508 Industrial control equipment Simulation component defect...

Page 116: ...as UL CSA FCC VDE VE etc We give special consideration to the reliability of our products in an industrial environment 8 1 BGFE Certificate In preparation Certifications USA and Canada All important B...

Page 117: ...use a restart The E stop function must not reduce the effectiveness of the safety equipment or of equipment with safety related functions The E stop function must not interfere with equipment designed...

Page 118: ...ail 1 1 Safety related parts must be designed and built so that only reliable components and safety principles are used e g preventing short circuits by using sufficient distances reducing the probabi...

Page 119: ...op and Key Switch on page 86 and section Connection Example for the Enable Switch on page 90 show how safety category 4 according to EN 954 1 can be achieved with the Mobile Panel and its safety relat...

Page 120: ...ine Restoration of power supply after an interruption External internal influences on parts of the machine To prevent unexpected starting of machines or parts of machines power should be removed and d...

Page 121: ...TrueIDE SanDisk A Compact Flash card with 128 MB Flash PROM and true IDE ATA interface 5CFCRD 0256 02 Compact Flash 256 MB TrueIDE SanDisk A Compact Flash card with 256 MB Flash PROM and true IDE ATA...

Page 122: ...utton cell Table 67 Order data for lithium batteries Information The following defined characteristics features and limit values are only valid for this accessory and can deviate from the entire devic...

Page 123: ...nt part is available consisting of 5 touch screen pens for the operation of the Mobile Panel touch screen See section Touch Screen Pen on page 30 for technical data regarding touch screen pens 3 1 Ord...

Page 124: ...Compact Flash 256 MB TrueIDE SanDisk A 5CFCRD 0512 02 Compact Flash 512 MB TrueIDE SanDisk A 5CFCRD 1024 02 Compact Flash 1024 MB TrueIDE SanDisk A 5CFCRD 2048 02 Compact Flash 2048 MB TrueIDE SanDis...

Page 125: ...5 C to 85 C Humidity Operation Storage 8 to 95 non condensing Vibration Operation Storage Maximum 30 G point to point Shock Operation Storage Maximum 3000 G Altitude 24000 meters Figure 54 Dimensions...

Page 126: ...Panel User s Manual V 1 5 4 5 Calculating the Lifespan SanDisk provides a 6 page White Paper for the lifespan calculation for Compact Flash cards see following pages This document can also be found on...

Page 127: ...Accessories Compact Flash cards 5CFCRD xxxx 02 Chapter 6 Accessories 127 Mobile Panel User s Manual V 1 5 Figure 56 SanDisk White Paper page 2...

Page 128: ...128 Accessories Compact Flash cards 5CFCRD xxxx 02 Mobile Panel User s Manual V 1 5 Figure 57 SanDisk White Paper page 3...

Page 129: ...Accessories Compact Flash cards 5CFCRD xxxx 02 Chapter 6 Accessories 129 Mobile Panel User s Manual V 1 5 Figure 58 SanDisk White Paper page 4...

Page 130: ...130 Accessories Compact Flash cards 5CFCRD xxxx 02 Mobile Panel User s Manual V 1 5 Figure 59 SanDisk White Paper page 5...

Page 131: ...Accessories Compact Flash cards 5CFCRD xxxx 02 Chapter 6 Accessories 131 Mobile Panel User s Manual V 1 5 Figure 60 SanDisk White Paper page 6...

Page 132: ...memory stick 256 MB SanDisk 5MMUSB 0512 00 USB memory stick 512 MB SanDisk Table 72 USB memory stick order data Information The following defined characteristics features and limit values are only va...

Page 133: ...tion Storage Transport 10 to 90 non condensing 5 to 90 non condensing 5 to 90 non condensing Vibration Operation Storage Transport 2 G 10 to 500 Hz oscillation rate 1 minute 4 G 10 to 500 Hz oscillati...

Page 134: ...134 Accessories USB Memory Stick Mobile Panel User s Manual V 1 5...

Page 135: ...ng agent or alcohol ethanol The cleaning agent should be applied to the cloth beforehand not sprayed directly on the Mobile Panel device Never use aggressive solvents chemicals or scouring agents Dang...

Page 136: ...connectors of the old attachment cable to the panel Danger The attachment cable may only be exchanged by trained personnel when the Mobile Panel device and the entire system are turned off Warning Bef...

Page 137: ...V 1 5 3 Remove the enable switch connector 4 Separate the attachment from the handle To do so the four cover screws need to be removed using a Torx size 10 screwdriver and the old attachment cable pu...

Page 138: ...e opening connector to connector 1 Place the cable tie for stress relief 2 Put on the cover and re screws the screws tightly 3 6 Connect the enable switch connector ST1 to the handle Figure 65 Connect...

Page 139: ...H 0xxx 00 on page 64 for connecting the cable Cables may only be guided through the housing opening identified in figure 67 Connectors and cable arrangement see arrow Figure 67 Connectors and cable ar...

Page 140: ...the cover screw Figure 68 Connecting the handle with the panel Danger Before putting the handle and the panel back together again all connectors especially those for the safety engineering enable swit...

Page 141: ...ient data buffering is guaranteed for approximately another 500 hours When changing the battery data is buffered for approximately another 10 minutes by a gold leaf capacitor The buffer duration of th...

Page 142: ...y should not be held by its edges Insulated tweezers may also be used for removing the battery 3 After removing the battery the data is buffered for at least another 10 minutes by a gold leaf capacito...

Page 143: ...5 Screw in the cover screw Figure 74 Connecting the handle with the panel Danger Before putting the handle and the panel back together again all connectors especially those for the safety engineering...

Page 144: ...144 Maintenance Servicing Changing the Battery Mobile Panel User s Manual V 1 5...

Page 145: ...unit consists of an E stop switching element and an E stop button Figure 76 E stop unit Information The following characteristics features and limit values are only valid for these individual componen...

Page 146: ...nce At least 100 N Operating Force Approx 5 N per contact element Lifespan 1 million actuations at 10 mA 24 VDC 50000 actuations Environmental Temperature Operation Storage Transport 25 C to 70 C 40 C...

Page 147: ...ing to IEC 68 1 2 2 2 and 2 30 According to IEC 68 2 11 IP65 IEC 947 1058 UL 508 CSA 22 2 EU NSR 73 23 ULc Impact Resistance At least 100 N Rotation Angle 1 x 40 degrees momentary Lifespan 1 million a...

Page 148: ...resistive load Max 0 7 A inductive load Minimum Operating Requirements 3 V AC DC 5 mA Insulation Resistance 100 MOhm Vibration Operation 5 to 55 Hz 0 5 mm amplitude Shock Operation Max 100 m s Impact...

Page 149: ...onents are used the data given for the entire device is valid 3M Touch Specifications Manufacturer 3M www 3M com Precision Reaction Time Release Pressure 10 to 80 grams Resolution Light Permeability U...

Page 150: ...an deviate from those for the entire device For the entire device where for example these individual components are used the data given for the entire device is valid Gunze Touch Specifications Manufa...

Page 151: ...n Cyclohexanone MIBK Isophorone Formic acid 50 Acetic acid 50 Phosphoric acid 30 Hydrochloric acid 36 Nitric acid 10 Trichloracetic acid 50 Sulphuric acid 10 Sodium hypochlorite 20 Hydrogen peroxide 2...

Page 152: ...are only valid for these individual components and can deviate from those for the entire device For the entire device where for example these individual components are used the data given for the enti...

Page 153: ...positions 61 Figure 26 Enable switch position null 61 Figure 27 Enable switch position enable 62 Figure 28 Enable switch position panic 62 Figure 29 Fastening removing the handle to from the operating...

Page 154: ...re 58 SanDisk White Paper page 4 129 Figure 59 SanDisk White Paper page 5 130 Figure 60 SanDisk White Paper page 6 131 Figure 61 Taking out the locking screw 136 Figure 62 Removing the attachment cabl...

Page 155: ...Technical data for the switching cabinet cable 5CAMPC 0020 00 69 Table 26 Technical data for the switching cabinet cable 5CAMPC 0020 01 74 Table 27 Technical data 4MPBRA 0000 00 78 Table 28 Storing th...

Page 156: ...es 114 Table 62 International Certifications 116 Table 63 Overview of stop function categories 117 Table 64 Safety category overview 118 Table 65 Parameters S F and P lead you to the safety category t...

Page 157: ...ch Enable Position 62 Null Position 61 Panic Position 62 Enable switch 60 147 Connection examples 90 Current load 92 E stop button 29 145 Connection examples 86 Current load 92 F Fastening 62 Features...

Page 158: ...r Label 35 Shielding 68 73 Softkeys 29 Software 20 Standards 101 Strapping plug 19 81 Structure 23 Switching cabinet cable 19 68 73 Cable specifications 70 75 Drilling Template 71 76 Technical data 69...

Page 159: ...CAMPC 0020 00 19 68 5CAMPC 0020 01 19 73 5CAMPH 0050 00 18 64 5CAMPH 0070 00 18 64 5CAMPH 0100 00 18 64 5CAMPH 0150 00 19 64 5CAMPH 0200 00 19 64 5CFCRD 0032 02 20 124 5CFCRD 0064 02 20 124 5CFCRD 012...

Page 160: ...Model Number Index 160 Mobile Panel User s Manual V 1 5...

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