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2.2. Operating safety requirements 

 

In  addition  to  the  requirements  contained  in  the  sections:  Screw  compressor  operation 
description; Start up; Maintenance; the following rules should be observed. 

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The compressor is only designed to compress air. 

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All safety equipment must be in place while operating the machine. 

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The factory-mounted safety equipment must not be removed. Please, remember to remove any 
transport  brackets (if applicable)before first  start-up of  the compressor. The transport  brackets 
are only used to protect the machine during transport.  

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There  are  hot  parts  in  the  compressor  e.g.  conduits,  air  and  oil  coolers,  screw  block.  They  will 
scald when touched. 

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No  unauthorized  modifications  in  the  control  system  are  allowed.  After  power  failure, 
the compressor must be restarted when the power supply is recovered. 

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It is prohibited to remove the green and yellow protective conductors that prevent electric shock. 

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No additional equipment can be mounted on the air receiver(except for the equipment allowed 
for use by the manufacturer). 

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No welding operations or any other repairs can be performed on the air receiver. 

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The  plugs  and  other  air  receiver  accessories  can  only  be  removed  after  the  air  receiver 
depressurisation to the ambient pressure. 

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General safety rules should be observed while depressurising the air receiver. Air must be vented 
slowly. Keep the air stream away from people. 

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Do not allow oil spill around the compressor. 

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It is strictly prohibited to service the safety valves or to change their settings. 

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Do not change settings of the pressure switches above the value given in the identification plate 
or in the Operating and Maintenance Manual. 

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Fulfil the obligation to register the compressor air receiver in the Office of Technical Inspection 
(UDT).  Two  sets  of  the  required  documents  of  the  air  tank  (if  provided)  and  safety  valve  are 
included  with  the  compressor  documentation.  The  compressor  documentation  is  accompanied 
by the set of the required documentation of the air receiver (if applicable) and safety valve. 

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Do not remove the temperature sensor (transmitter) or pressure transmitter. 

 
 

2.3. Other hazards 

 

The  compressor  installation,  switching  on/off  and  maintenance  must  be  carried  out  by  the 
qualified personnel who strictly follows the data included in the product technical documentation 
and safety rules to avoid any hazards. The risks that could not have been eliminated during the 
design stage are described in the table below. 

 

 

Unit 

 

Residual risk 

Action 

Precautions 

water cooler, frame 

minor cuts 

touching 

avoid touching, wear 

protective gloves 

screw assembly, end 

cooler, pressure 

conduits 

danger of 

scalds 

touching 

avoid touching, wear 

protective gloves 

metallic parts and 

electric wire 

electric shock 

damage of wire 

insulation upstream 

the motor breaker, 

live metallic parts 

adequate guard for the 

power supply lead; check 

the wire insulation for 

damages 

around the 

compressor 

danger of scalds 

fire due to shorting 

or overheating of the 

power cord before 

the electrical box 

use the cross section of the 

power cord and the 

protection corresponding to 

the applicable standards 

Summary of Contents for KOMPBERG ZX75

Page 1: ...OPERATING AND MAINTENANCE MANUAL Oil free screw compressor KOMPBERG ZX75...

Page 2: ...the choice you have made and the cooperation you started with us Our compressors are machines of top quality which is the guarantee for a long years and reliable performance Our sales and service sta...

Page 3: ...w compressor KOMPBERG ZX75 operating description 12 Technological diagram 14 6 Start up 17 6 1 Start up preparation 17 6 2 Restart after longer downtime 18 7 Maintenance 19 7 1 General requirements 19...

Page 4: ...e and maintenance of the compressor and control system Technical documentation of the electrical part It includes the data necessary to perform correct connections and repairs of the electrical equipm...

Page 5: ...gases it is required to obtain the manufacturer s consent The above consent must be in written form The compressor must not be used for any other purposes that are non compliant with its intended use...

Page 6: ...referred to as the Warrantor provides the warranty for the products sold ensures correct operation of the offered products provided that they are used in accordance with their intended use and operat...

Page 7: ...such a way that they do not place pressure on it If the transport harness is fastened and secured incorrectly the machine may get damaged The compressor must be transported only with a forklift Fasten...

Page 8: ...rohibited to service the safety valves or to change their settings Do not change settings of the pressure switches above the value given in the identification plate or in the Operating and Maintenance...

Page 9: ...ceed 130dB Equivalent acoustic pressure level corrected by A characteristic does not exceed 85 db A AUTOMATIC MACHINERY MAY START RISK OF SCALDING RISK OF ELECTRIC SHOCK Type KOMPBERG ZX75 Overpressur...

Page 10: ...ntilation is insufficient windows openings in a wall etc in the compressor room air exchange should be provided by fans To ensure correct heat extraction the fans should have total capacity about 15 t...

Page 11: ...electrical connections Use the required safety measures in accordance with the suitable regulations Calculate the power cable cross sectional area and fuse sizes according to the local regulations an...

Page 12: ...5 Screw compressor operating description 5 1 Screw compressor KOMPBERG ZX75 operating description General view of an oil free screw compressor KOMPBERG ZX75...

Page 13: ...and then flows to the oil filter assembly 18 The oil filter set is fitted with a thermostat 17 which depending on the oil temperature directs the oil directly through the oil filter 18 to the manifol...

Page 14: ...25 Solenoid valve with time system 8 Venturi nozzle 26 Air filter pollution sensor 9 2nd stage cooler 27 Temperature sensor 10 Check valve 28 Safety valve 11 2nd stage unloading 29 Pressure sensor 12...

Page 15: ...correctness of the lubrication and sealing processes Therefore these spaces must be ventilated This is accomplished by means of a flexible hose and an air filter located at the tunnel of the fan In th...

Page 16: ...itched off and on the compressor can be started by unlatching the EMERGENCY STOP STOP AWARYJNY button and pressing the START button The compressor is provided with an additional protective function wh...

Page 17: ...ons are in place do not connect the compressor to a power source of different voltage than that specified in the Operating and Maintenance Manual Connect the phase conductors so that the rotation dire...

Page 18: ...t switches to the stand by mode and starts again after its drop Incorrect rotation direction of the screw block rotors for more than 5 seconds will damage the screw compressor Proper direction of scre...

Page 19: ...e components Take appropriate safety measures against toxic vapours from cleaning agents Biodegradable detergents should be used The workplace must be kept absolutely clean when maintenance work is ca...

Page 20: ...he filter is recommended check the condition of the elastic coupling clean the air and oil cooler ribs if necessary 7 2 4 Warranty and post warranty checks every 2000 work hours or after 1 year change...

Page 21: ...ot apply force avoid damaging the cartridge Clean contact surfaces of gaskets Purging purge the external surface of the cartridge with dry compressed air at the pressure up to 0 5 MPa askew from the i...

Page 22: ...ner to replace the filter Caution hot oil Rub some oil onto the gasket of the new filter before screwing it in Fill the new filter held vertically with the same type of oil as that in the separator ta...

Page 23: ...lves in the radiator see the controller operating instructions Unscrew the compressor crankcase ventilation hose on the compressor stage body see Fig 11 Place a suitable container and carefully unscre...

Page 24: ...ridges should be disposed of according to the valid legislation on handling wastes waste code 16 01 07 7 3 7 Oil cooler exchanger interstage final air The safety of the screw compressor requires regul...

Page 25: ...restarted after removing the cause of any failures Periodic motor inspections The motor inspection should be performed at least once per 2 years The inspection should be performed by the in house pers...

Page 26: ...lves delivered require no special maintenance They should only be periodically every 1000 hours blown by pulling the handle of the push pin Special care must be taken while performing this operation K...

Page 27: ...e the set value adjust the pressure switch or enter correct settings in the controller oil level too low top oil up as required oil thermostat malfunction replace the entire thermostat or its cartridg...

Page 28: ...alve damaged replace with a new one with appropriate setting or call service wrong microprocessor controller setting adjust the correct settings in the controller damaged pressure transducer call the...

Page 29: ......

Page 30: ...er Quantity 1 Air filter BL 480146 BL 480169 1 2 Compressed air filter cartridge Element for F 24 GW 24 G 1 3 Oil filter B 480001 1 4 Coupling insert BS 480165 1 5 Oil l 480069 40 l 6 Thermostat cartr...

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