Bercomac BERCO PIONEER 700455 Owner'S Manual Download Page 1

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BERCO PIONEER

Two Stage 48" Snowblower

For

ALL TERRAIN VEHICLES & UTILITY VEHICLES

CAUTION:

READ & FOLLOW ALL SAFETY RULES & INSTRUCTIONS BEFORE

OPERATING YOUR EQUIPMENT

104773

H-09

* ASSEMBLY

* REPAIR PARTS

* OPERATION

* MAINTENANCE

OWNER’S MANUAL

Model Number

700455

Summary of Contents for BERCO PIONEER 700455

Page 1: ...N VEHICLES UTILITY VEHICLES ALL TERRAIN VEHICLES UTILITY VEHICLES ALL TERRAIN VEHICLES UTILITY VEHICLES CAUTION CAUTION CAUTION CAUTION READ FOLLOW ALL SAFETY RULES INSTRUCTIONS BEFORE OPERATING YOUR...

Page 2: ...warranty period for repairs In the event that defective merchandise must be returned to manufacturer for repairs the dealer must first obtain a written authorization from either KIMPEX or BERCOMAC fre...

Page 3: ...Adjustments 16 OPERATION Operating the Snowblower 18 Electrical Controls 18 Removing Snow 18 MAINTENANCE DISMOUNTING Maintenance 19 Adjustments 19 Lubrication 19 Cutting Edge Maintenance 19 Clearing a...

Page 4: ...ARD BE EXTREMELY CAREFUL DANGER Signals an extreme hazard that will cause serious injury or death if recommended precautions are not followed WARNING Signals a hazard that may cause serious injury or...

Page 5: ...dren and pets PREPARATION 1 Thoroughly inspect the area where the accessory is to be used and remove door mats all foreign objects and the like 2 For motorized accessories disengage all clutches and s...

Page 6: ...n the direction of bystanders it might throw gravel or debris that can hurt people or damage property 10 Never operate the accessory at high transport speeds on slippery surfaces Use care when backing...

Page 7: ...5 SAFETY DECALS Decal 102125 Decal 102126 Decal 102127 Decal 102553 REPLACE IF DECALS ARE DAMAGED SEE PARTS BREAKDOWN FOR DECAL LOCATION Decal 102128...

Page 8: ...OF CONTENTS WHEN STATED TIGHTEN FIRMLY REFER TO PARTS BREAKDOWN SECTION FOR PART IDENTIFICATION STEP 1 SNOWBLOWER PREPARATION Install rotation ring Place the rotation ring item 1 on top of the snow bl...

Page 9: ...erneath with two 1 4 x 3 4 bolts item 5 and flange nuts as shown Secure the other three retaining plates item 3 with six 1 4 x 1 2 bolts item 6 and flange nuts Tighten the bolts firmly Install chute I...

Page 10: ...13 H P motor on this snowblower DO NOT USE A MOTOR THAT EXCEEDS 13 HP THE PULLEYS AND BELTS ARE CALIBRATED FOR A 13 HP MOTOR ENGINE INSTALLATION HONDA BRIGGS STRATTON OR TECUMSEH 13 HP Remove the belt...

Page 11: ...sure that the base of the motor is parallel with the snowblower frame Install engine Install the 2 1 2 pulley item 2 on the motor shaft as shown hub towards the engine with a 1 4 x 1 4 x 1 3 4 key Af...

Page 12: ...Install the brackets or the straps STEP 3 VEHICLE PREPARATION NOTE A 1 7 8 tow hitch ball is required Remove the nut from the suspension arm item 1 on the vehicle and install the bracket item 2 Secure...

Page 13: ...washers item 4 and four hex nuts item 5 Tighten the bolts firmly Install the wheel support to the subframe Install the assembled turnbuckles Install the snowblower hitch item 1 to the wheel support it...

Page 14: ...arance according to your vehicle Assemble the hitch support items 1 2 with four 3 8 x 3 4 hex bolts item 3 and flange nuts two on each side if applicable Figure A does not have the hitch supports item...

Page 15: ...urnbuckles tighten the nuts on the vehicle s wheel supports firmly Make sure to lock the nuts with the original locks Hook the turnbuckles or the straps Install the winch cable Insert the hook of the...

Page 16: ...emble the connectors items 2 5 of the control box into the engine connectors items 3 4 as shown IMPORTANT the control box is equipped with a red emergency switch Push down on this button if it becomes...

Page 17: ...the pulley is well seated onto the belts If the pulley is not well positioned the belts will wear out prematurely Identification of the switches 1 Emergency switch Pull out to start 2 Switch for the c...

Page 18: ...he idler pulley If necessary you can add or remove a flat washer for final adjustment on the idler pulley item 2 Install the belt guard item 2 and secure in place with the rubber latch item 1 Install...

Page 19: ...R GRAVEL SURFACE Adjust skid shoes to allow 1 2 to 5 8 clearance A between cutting edge and surface Install the engine protector item 1 on the snowblower item 2 as shown Hold in place with vice grips...

Page 20: ...sh snow Allow snowblower to ingest snow at its own speed If the speed of your A T V is too fast the snowblower may become overloaded and plug For best results raise the snowblower and remove a top lay...

Page 21: ...isconnect the wire from the spark plug s and keep away from spark plug s to prevent accidental starting DISMOUNTING a Select a level surface set parking brake stop the engine and remove the ignition k...

Page 22: ...Reinstall the roller chain with the connecting link j Reinstall the chain guard k After installing the belts make sure the belts are inside the pins item 4 You may run the engine without the belt gua...

Page 23: ...rd Inspect and repair if needed Snowblower stopped turning The belts are damaged or snapped Check replace damaged belts Belt is worn at a specific point Snowblower was engaged when already plugged Mak...

Page 24: ...round Ground is not frozen or too soft Adjust skid shoes lower so they may better support the snowblower Snowblower does not raise evenly Tire pressure uneven from one side to another Verify and adjus...

Page 25: ...324 366 1 439 3 380 456 515 3 618 3 7 8 22 23 160 200 216 8 271 400 480 542 4 650 9 600 720 813 6 976 3 1 25 4 250 300 338 8 406 5 580 696 786 5 943 8 900 1080 1220 4 1464 5 Thick nuts must be used wi...

Page 26: ...24 PARTS BREAKDOWN NOMENCLATURE DES PI CES ROTATION SYSTEM WITH CHUTE SYST ME DE ROTATION AVEC GOULOTTE...

Page 27: ...on 1 102005 14 Rotation bushing Coussinet de rotation 1 102059 15 Electric motor Moteur lectrique 1 103378 16 Elect motor ass y with sleeve 103373 Mot lect ass avec douille 103373 1 103380 17 Bracket...

Page 28: ...26 PARTS BREAKDOWN NOMENCLATURE DES PI CES SUBFRAME ASSEMBLY SOUS CH SSIS ASSEMBL...

Page 29: ...mbly Fourche assembl e 1 104777 15 Rim bearing Jante roulement 1 104793 16 Chain Cha ne 2 104633 17 Shackle Ptd Z Clevis Pq Z 2 102343 18 Turnbuckle Tendeur 2 104634 19 Bracket Fixation 2 104632 20 Li...

Page 30: ...28 PARTS BREAKDOWN NOMENCLATURE DES PI CES SNOWBLOWER SOUFFLEUSE...

Page 31: ...t 5 16 n c crou bride 5 16 n c 10 O L 15 Hex bolt 3 8 n c x 1 1 2 Boulon hex 3 8 n c 1 1 2 4 O L 16 Key 1 4 x 1 4 x 1 3 4 Cl 1 4 x 1 4 x 1 3 4 1 102327 17 Rubber Latch Attache en caoutchouc 2 102547 1...

Page 32: ...ock nut 5 16 n c crou de blocage 5 16 n c 6 O L 43 Heavy duty skid shoe Patin extra robuste 2 102591 44 Belt guard Garde courroie 1 102556 45 Nylon insert lock nut 7 16 n c crou garniture de nylon 7 1...

Page 33: ...t 1 4 n c x 1 1 2 Boulon hex 1 4 n c x 1 1 2 2 O L 75 Box Bo te 1 104757 76 Switch Commutateur 3 103381 77 Box cover Couvercle de la bo te 1 104758 78 P T O switch Commutateur de p d f 1 104807 79 Rub...

Page 34: ...1 DRIFT EXTENSION KIT FOR 48 Increase snow intake Prevents snow from getting in the engine 700269 LIFT CONNECTION KIT Reduces the effort required by the winch to lift the accessory OPTIONS 700456 LIGH...

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