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Bercomac 700219-2, Owner'S Manual, Page: 1 / 33

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Bercomac 700219-2 Owner'S Manual Download Page 1

OWNER’S MANUAL 

Model Number 

700219-2 

BERCO   

Subframe  

for

 

JOHN DEERE 

SERIES  LX255, 266, 277, 277AWS, 279, 288, LX172, 173, 176, 178, 188   

SERIES GT225, 235, 242, 245, 262, 275, 325, 335, 345, 355,GX325, 335, 345, 355 

SABRE 

SERIES  GT1842, 1848, 2048, 2148, 2254, 2354, 2554 (GH or HV)

 

Tractors

  

103527 

C-12 

* ASSEMBLY 

* REPAIR PARTS 

* OPERATION 

* MAINTENANCE 

CAUTION: 

READ & FOLLOW ALL SAFETY RULES & INSTRUCTIONS  

BEFORE OPERATING YOUR EQUIPMENT 

Summary of Contents for 700219-2

Page 1: ... 288 LX172 173 176 178 188 SERIES GT225 235 242 245 262 275 325 335 345 355 GX325 335 345 355 SABRE SERIES GT1842 1848 2048 2148 2254 2354 2554 GH or HV Tractors 103527 C 12 ASSEMBLY REPAIR PARTS OPERATION MAINTENANCE CAUTION READ FOLLOW ALL SAFETY RULES INSTRUCTIONS BEFORE OPERATING YOUR EQUIPMENT ...

Page 2: ... or faulty workmanship COMMERCIAL OR RENTAL USE Warranty on Berco attachments used for commercial or rental purposes is limited to 90 days This warranty does NOT cover Wear items such as shear pins and belts Repairs due to customer abuse or neglect Pre delivery set up In home service Warranty service is available by returning the Berco attachment to the authorized dealer BERCOMAC Limitée 46 Fortin...

Page 3: ...d GX 325 335 345 355 Subframe Installation 13 Subframe Preparation 14 Sabre models GT1842 1848 2048 2148 2254 2354 2554 GH or HV Subframe Installation 16 Step 2 Snowblower Installation 17 Rotary Broom Installation 20 Utility Blade Installation 23 MAINTENANCE DISMOUNTING Maintenance 24 Belt Adjustment 24 Subframe Dismounting 24 End of Season Storage 24 TORQUE SPECIFICATION TABLE 25 PARTS BREAKDOWN ...

Page 4: ...AREFUL DANGER Signals an extreme hazard that will cause serious injury or death if recommended precautions are not followed WARNING Signals a hazard that may cause serious injury or death if the recommended precautions are not followed CAUTION Signals a hazard that may cause minor or moderate injury if the recommended precautions are not followed Record your attachment serial number and purchase d...

Page 5: ...hile engine is running except where specifically recommended by manufacturer 4 Always wear safety glasses or eye shields during operation or while performing an adjustment or repairs to protect eyes from foreign objects that may be thrown from the machine OPERATION 1 Do not run engine indoors except when starting engine and transporting attachment in or out of building Do not operate or let motor ...

Page 6: ...e ignition sources are present such as hot water tanks space heaters clothes dryers and the like Allow engine to cool before storing in any enclosure 3 Maintain or replace safety and instructions labels as necessary 4 WHENEVER YOU SEE THIS SYMBOL 9 IT MEANS WARNING BECOME ALERT YOUR SAFETY IS INVOLVED 9 WARNING 9 FOR YOUR SECURITY Read the attachment owner s manual for safety precautions and rules...

Page 7: ...BREAKDOWN SECTION FOR PARTS IDENTIFICATION NOTE The mower deck must be removed to install the subframe Remove the bolt that holds the left hand side mower lift arm item 1 Reinstall the lift arm by inserting as shown the mounting pin item 2 original sleeve item 4 and flat washer item 3 from the tractor Secure with the original nut inside the tractor frame Do the same thing on the right side Tighten...

Page 8: ...hown Remove the hair pin item 1 and unhook the adjusting rod item 2 from the pivot support NOTE In order to facilitate the subframe installation rotate the pivot support towards the front Make sure that the other end of the push tube item 3 is secured in the second hole item 5 with a pin item 4 and in the bottom hole item 6 of the lift lever item 7 Adjust the overall length of the push tube to 33 ...

Page 9: ...ort bolts tightly If the tractor supports item 3 are too narrow loosen the heat shield bolts Reinstall the adjusting rod item 6 and secure in place with a 3 mm hair pin Adjust the mower s cutting height knob to 0 Push the tractor s lift arm completely towards the front in order to lower the mower s suspension arms Secure the lift lever item 1 as shown to the mower lift arm with a 0 38 x 1 00 pin i...

Page 10: ...item 1 2 by the other supports items 3 4 that are in the box Reinstall in the same fashion as the supports you removed the bend towards the outside Insert the bolts item 5 in the holes as shown Tighten the bolts firmly Remove the bolt that holds the left hand side mower lift arm item 1 Reinstall the lift arm by inserting as shown the mounting pin item 2 original sleeve item 4 and flat washer item ...

Page 11: ...tem 5 as shown Remove the hair pin item 1 and unhook the adjusting rod item 2 from the pivot support NOTE In order to facilitate the subframe installation rotate the pivot support towards the front Make sure that the other end of the push tube item 3 is secured in the third hole item 5 with a pin item 4 and in the bottom hole item 6 of the lift lever item 7 Adjust the overall length of the push tu...

Page 12: ... the tractor supports item 3 are too narrow loosen the heat shield bolts Reinstall the adjusting rod item 6 and secure in place with a 3 mm hair pin Adjust the mower s cutting height knob to 0 Push the tractor s lift arm completely towards the front in order to lower the mower s suspension arms Secure the lift lever item 1 as shown to the mower lift arm with a 0 38 x 1 00 pin item 2 and a 2 mm hai...

Page 13: ... that are in the box Reinstall in the same fashion as the supports you removed but the bend towards the inside and insert a shim item 5 between the supports and the subframe flat bars Insert the bolts item 6 in the holes as shown Tighten the bolts firmly Remove the bolt that holds the left hand side mower lift arm item 1 Reinstall the lift arm by inserting as shown the mounting pin item 2 original...

Page 14: ...ip item 5 as shown Remove the hair pin item 1 and unhook the adjusting rod 2 from the pivot support NOTE In order to facilitate the subframe installation rotate the pivot support towards the front Make sure that the other end of the push tube item 3 is secured in the second hole item 5 with a pin item 4 and in the top hole item 6 of the lift lever item 7 Adjust the overall length of the push tube ...

Page 15: ... supports item 3 are too narrow loosen the heat shield bolts Reinstall the adjusting rod item 6 and secure in place with a 3 mm hair pin Adjust the mower s cutting height knob to 0 Push the tractor s lift arm or the hydraulic lever completely towards the front in order to lower the mower s suspension arms Secure the lift lever item 1 as shown to the mower lift arm with a pin 0 38 x 1 00 item 2 and...

Page 16: ...ems 1 2 by the other supports items 3 4 that are in the box Reinstall in the same fashion as the supports you removed the bend towards the outside Insert the bolts item 5 in the holes as shown Tighten the bolts firmly Remove the bolt that holds the left hand side mower lift arm item 1 Reinstall the lift arm by inserting as shown the mounting pin item 2 original sleeve item 4 and flat washer item 3...

Page 17: ...wn Remove the hair pin item 1 and unhook the adjusting rod item 2 from the pivot support NOTE In order to facilitate the subframe installation rotate the pivot support towards the front Make sure that the other end of the push tube item 3 is secured in the fourth hole item 5 of the push tube with a pin item 4 and in the bottom hole item 6 of the lift lever item 7 Adjust the overall length of the p...

Page 18: ... support bolts tightly If the tractor supports item 3 are too narrow loosen the heat shield bolts Reinstall the adjusting rod item 6 and secure in place with a 3 mm hair pin Adjust the mower s cutting height knob to 0 Push the tractor s lift arm completely towards the front in order to lower the mower s suspension arms Secure the lift lever item 1 as shown to the mower lift arm with a 0 38 x 1 00 ...

Page 19: ...autions and rules Follow the assembly and operation instructions 9 WARNING 9 TO PREVENT INJURIES Stop the motor Apply parking brakes Remove the ignition key Disconnect the wire from the spark plug s and keep away from spark plug s to prevent accidental starting Install the double pulley support as shown on the male hitch by using two 5 16 x 1 bolts item 1 and flange nuts Tighten the bolts firmly 9...

Page 20: ...5 towards the front Check the tension on the belt and adjust if necessary See maintenance section for adjustment instructions Raise the snowblower in order to install the helper spring Move the tension arm item 5 towards the back Hook the helper spring item 4 in the eyelet item 6 that is welded to the lift lever item 9 Apply tension on the belt by moving the tension arm towards the front Secure in...

Page 21: ...es Reinstall the belt guard VERIFY SKID SHOE ADJUSTMENT LEVEL PAVED SURFACE Adjust skid shoes to allow 3 16 to 1 4 clearance A between cutting edge and surface UNEVEN OR GRAVEL SURFACE Adjust skid shoes to allow 1 2 to 5 8 clearance A between cutting edge and surface VERIFY TIRE PRESSURE Attachments should raise 3 to 4 above ground no more no less if not check and adjust tractor tire pressure as f...

Page 22: ...0 ROTARY BROOM INSTALLATION Refer to Rotary Broom owner s manual parts breakdown section for parts identification 9 WARNING 9 FOR YOUR SECURITY Read the Rotary Broom owner s manual for safety precautions and rules Follow the assembly and operation instructions 9 WARNING 9 TO PREVENT INJURIES Stop the motor Apply parking brakes Remove the ignition key Disconnect the wire from the spark plug s and k...

Page 23: ...e installing the spring Apply tension on the belt by moving the tension arm item 5 towards the front Check the tension on the belt and adjust if necessary See maintenance section for adjustment instructions Raise the rotary broom in order to install the helper spring Move the tension arm item 5 towards the back Hook the helper spring item 4 in the eyelet item 6 that is welded to the lift lever ite...

Page 24: ...s well inserted in the pulleys and that it has not flipped on its side on the pulleys and that it does not touch the belt guides Reinstall the belt guard VERIFY TIRE PRESSURE Attachments should raise 3 to 4 above the ground no more no less if not check and adjust tractor tire pressure as follows Front tires 20 25 psi Back tires 8 10 psi Tire pressure must be even on both sides of the tractor 22 ...

Page 25: ...low the assembly and operation instructions 9 WARNING 9 TO PREVENT INJURIES Stop the motor Apply parking brakes Remove the ignition key Disconnect the wire from the spark plug s and keep away from spark plug s to prevent accidental starting 9 CAUTION 9 TO PREVENT INJURIES Always raise the attachment to reduce the tension on the spring before applying or releasing tension on the helper spring Firml...

Page 26: ...ng brakes Remove the ignition key Disconnect the wire from the spark plug s and keep away from spark plug s to prevent accidental starting SUBFRAME DISMOUNTING See Attachment Owner s manual Snowblower Rotary Broom Utility Blade for attachment dismounting instructions a Remove the rear counterweight b Release tension on the belt by moving the tension arm towards the back 9 CAUTION 9 TO PREVENT INJU...

Page 27: ... 324 366 1 439 3 380 456 515 3 618 3 7 8 22 23 160 200 216 8 271 400 480 542 4 650 9 600 720 813 6 976 3 1 25 4 250 300 338 8 406 5 580 696 786 5 943 8 900 1080 1220 4 1464 5 Thick nuts must be used with grade 8 bolts METRIC BOLT TORQUE SPECIFICATIONS COARSE THREAD Size Screw Grade No Pitch mm Pounds Feet Newton Meters Pitch mm Pounds Feet Newton Meters M6 4T 1 00 3 6 5 8 4 9 7 9 7T 5 8 9 4 7 9 12...

Page 28: ...PARTS BREAKDOWN NOMENCLATURE DES PIÈCES PUSH FRAME CHÂSSIS DE POUSSÉE 26 ...

Page 29: ...ant gauche 1 103525 11 Flat pulley Poulie plate 2 102057 12 Pin Goupille 1 102258 13 Pin 0 50 x 2 52 Goupille 0 50 x 2 52 2 102189 14 Hair pin 3 mm Goupille à ressort 3 mm 2 102617 15 Double pulley support Support de poulie double 1 103284 16 Idler guard Garde poulie 1 103285 17 Shim Cales 2 102573 18 Pin 0 50 x 1 25 Goupille 0 50 x 1 25 2 103070 19 Flange nut 5 16 n c Écrou à bride 5 16 n c 4 O L...

Page 30: ...PARTS BREAKDOWN NOMENCLATURE DES PIÈCES SUBFRAME SOUS CHÂSSIS 28 ...

Page 31: ... O L 13 Hex bolt 3 8 n c x 1 Boulon hex 3 8 n c x 1 4 O L 14 Hex bolt 7 16 n c x 1 Boulon hex 7 16 n c x 1 1 O L 15 Lock washer 7 16 Rondelle de blocage 7 16 1 O L 16 Hex nut 7 16 n c Écrou hex 7 16 n c 1 O L 17 Cotter pin 5 32 x 1 Goupille fendue 5 32 x 1 1 O L 18 Hair pin 3 mm Goupille à ressort 3 mm 3 102617 19 Pin 0 53 x 2 13 Goupille 0 53 x 2 13 1 102079 20 Hex bolt 3 8 n c x 1 1 4 Boulon hex...

Page 32: ...6 x 1 4 O L 32 Hair pin 2 5 mm Goupille à ressort 2 5 mm 2 102013 33 Hex bolt 3 8 n c x 3 4 Boulon hex 3 8 n c x 3 4 1 O L 34 Handle support Support de manivelle 1 102243 35 Plastic grommet Oeillet de plastique 1 102063 36 Spring Ressort 1 103073 37 V Belt B 120 Courroie en V B 120 1 102048 PARTS LIST LISTE DES PIÈCES O L Obtain locally obtenir localement 30 ...

Page 33: ...l type fits on a wide variety of lawn and garden tractors ROTARY TILLER 700312 Mounts to the rear of lawn garden tractors 14 to 25 HP Comes complete with drive manual lift mechanisms mounting hardware TRACTOR SCREEN CAB 700313 Universal type fits on a wide variety of lawn and garden tractors DEBRIS COLLECTOR 700235 Quickly easily fitted on front of rotary brooms 700286 and 700316 Collects debris i...

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