Berchtold CHROMOPHARE E 558 Service Manual Download Page 6

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LED surgical lights, single and combination lights CHROMOPHARE

E 778, E 668, E 558

General

15.4.2

Guidelines and manufacturer's
declaration – Electromagnetic
interference immunity................................ 111

Index.................................................................................113

Summary of Contents for CHROMOPHARE E 558

Page 1: ...Inhaltsverzeichnis 2010 07 30 Service manual LED surgical lights single and combination lights CHROMOPHARE E 778 E 668 E 558 Read the instructions before beginning any work ...

Page 2: ...2 BERCHTOLD GmbH Co KG Technical Service Ludwigstaler Straße 25 78532 Tuttlingen Germany Ph 49 0 7461 181 217 Fax 49 0 7461 181 311 E Mail Info BERCHTOLD biz Internet www BERCHTOLD biz ...

Page 3: ...iability 18 2 5 Personal protective equipment 19 2 6 Specific risks 19 2 7 Environmental protection 21 2 8 Labeling 21 3 Technical Data 22 3 1 General information 22 3 2 Connection loads 24 3 3 Operating conditions 26 3 4 Performance 26 3 5 Emissions 30 3 6 Model plate 30 4 Design and function 31 4 1 Overview 31 4 1 1 Single lights classic cardanic A C shortened classic cardanic sA C 31 4 1 2 Sing...

Page 4: ...lat cardanic NC wall control 57 8 Swivel arm 58 9 Keyboard 59 9 1 CHROMOPHARE E 778 E 668 E 558 59 10 Wallbox 61 10 1 Flush mounted 61 10 2 Surface mounted 61 10 3 Flush mounted in tableau 62 11 Connecting the electricity 63 11 1 Electrical connection on the ceiling tube 64 11 2 Electrical connections on the mounting plate 67 11 2 1 Electrical connections for ChromoVision camera system HD and 1 C ...

Page 5: ... 15 2 Diagrams 98 15 2 1 CHROMOPHARE E 778 98 15 2 2 CHROMOPHARE E 778 with ChromoVision HD and 1 C NTSC 100 15 2 3 CHROMOPHARE E 778 with ChromoVision HD and 1 C PAL 102 15 2 4 CHROMOPHARE E 668 104 15 2 5 CHROMOPHARE E 668 with ChromoVision HD and 1 C NTSC 105 15 2 6 CHROMOPHARE E 668 with ChromoVision HD and 1 C PAL 106 15 2 7 CHROMOPHARE E 558 107 15 2 8 CHROMOPHARE E 558 with ChromoVision HD ...

Page 6: ...LED surgical lights single and combination lights CHROMOPHARE E 778 E 668 E 558 General 6 15 4 2 Guidelines and manufacturer s declaration Electromagnetic interference immunity 111 16 Index 113 ...

Page 7: ...prevention and general safety regulations also apply Read the operating manual thoroughly before beginning any work The manual is considered part of the product and must be kept in the vicinity of the device at all times for reference by personnel If the device is transferred the operating manual must be included The illustrations in this manual are intended to provide a better understanding of th...

Page 8: ...ANGER Indicates an immediately dangerous situation that if not avoided will result in death or serious bodily injury WARNING Indicates a possibly dangerous situation that if not avoided can result in death or serious bodily injury CAUTION Indicates a possibly dangerous situation that if not avoided can result in moderate or minor injuries CAUTION Indicates a possibly dangerous situation that if no...

Page 9: ...ion to particular dangers the following symbol is used in combination with safety notices DANGER Risk of death from electrical current Indicates life threatening situations resulting from electrical current Disregarding the safety notice can result in serious injury or death Work may be performed by electrical technicians only ...

Page 10: ...untrained personnel Unauthorized modifications Technical changes Installation of non approved spare parts Performance of unauthorized installation and maintenance work Explanations and illustrations presented herein may deviate from the actual product delivered in the case of special models additional options or the latest technical changes Furthermore all obligations agreed to in the delivery con...

Page 11: ... and are subject to industrial property rights Improper application is punishable by law Making photocopies of any type or form including excerpts hereof as well as using and or sharing the content of this manual requires written consent from BERCHTOLD Violators will be liable for damages Further claims remain reserved 1 5 Consumables WARNING Risk of injury if incorrect consumables used Incorrect ...

Page 12: ...ownloaded from the Internet back of manual 1 7 Customer service For technical questions contact the BERCHTOLD Technical Customer Service To find out who your contact is call fax e mail or contact us via the Website at any time back of manual 1 8 CE mark The device meets the requirements of the EU directive on medical products 93 42 EWG You will find the CE mark on the model plate model plate ...

Page 13: ...by means of a risk assessment any additional risks that result from the specific working conditions where the device is used Such risks must be presented in the form of operating instructions For the entire duration of device use the operator must verify that the operating instructions created comply with current regulations and modify them if necessary The operator must control and define clearly...

Page 14: ...owing qualifications apply for these various ranges of tasks Medical specialists surgeons surgical personnel are able to safely perform the assigned tasks by virtue of their medical education knowledge and experience Medical specialists can independently detect assess and avoid possible hazards to themselves or the patients Medical specialists understand all valid regulations guidelines and standa...

Page 15: ...high torque involved only appropriately trained and experienced technicians may install surgical lighting A skilled electrician on the basis of his or her training skills and experience and well as knowledge of relevant standards and regulations is able to work on electrical systems and can independently detect and avoid possible dangers A skilled electrician is trained for the specific installati...

Page 16: ...scribed herein CHROMOPHARE surgical lights are medical lights for use in hospital treatment rooms They provide localized lighting focused on the patient s body for detecting and treating disease injury and disability Surgical lights may be used only in rooms used for medical purposes and that have been constructed in accordance with regulations VDE 0100 710 or IEC 60364 7 10 ...

Page 17: ...OLD personnel or technicians expressly authorized by BERCHTOLD may install modify or repair the devices The following uses are prohibited in particular Operation in areas where there is danger of explosion The surgical lights are a potential source of ignition Operation with a damaged underglass or filter system Placement of objects on the light head or hanging objects from the swivel arms and lig...

Page 18: ...light head is not compromised If individual LED modules fail the intensity is reduced Do not use single lights for operations during which a failure could seriously endanger the patient Light combinations with two or even three light heads provide greater security against light failure and provide better illumination of the surgical field They provide light from various angles and maximum protecti...

Page 19: ...e equipment Protective equipment for special tasks Certain tasks require special protective equipment These tasks are discussed individually in the various sections of this manual The special protective equipment covered is Safety goggles Protect the eyes from projectile objects and fluids 2 6 Specific risks The following section lists residual risks identified by a risk analysis Be sure to observ...

Page 20: ... power supply and verify that it is dead Before performing any maintenance cleaning or repairs switch off the power supply and ensure it cannot be accidentally switched on Do not bypass or deactivate fuses Make sure the amperage is correct when changing fuses Keep conductive parts away from humidity It can cause a short circuit EMC risks flat screens WARNING Use of non EMC flat screens and switche...

Page 21: ...immediately should hazardous substances accidentally be released into the environment In case of doubt notify the responsible local authorities regarding the damage The following environmentally hazardous substances are used Lubricants Lubricants such as grease and oil contain poisonous substances They should not be released into the environment Disposal must be handled by disposal specialists 2 8...

Page 22: ...e The weights and maximum torques are specific to single lights including transformer and anchor plate each with a 180 mm ceiling tube and a 900 mm cantilever Ø 125 mm CHROMOPHARE E 778 Specifications Value Unit Weight incl transformer 70 kg Max torque 531 Nm Light head diameter 78 cm Light emission surface area 3590 cm2 Max swivel radius 235 5 cm Lowest position of light head N C 128 cm Highest p...

Page 23: ... Lowest position of light head A C 115 cm Highest position of light head A C 220 cm Clearance single light N C with a 245 5 cm ceiling height 200 cm CHROMOPHARE E 558 Specifications Value Unit Weight incl transformer 58 kg Max torque 445 Nm Light head diameter 58 cm Light emission surface area 1766 cm2 Max swivel radius 229 5 cm Lowest position of light head N C 128 5 cm Highest position of light ...

Page 24: ... Power consumption at mains during mains operation 300 VA AC Power consumption at mains with DC supply 200 VA at 24 28 V DC AC frequency 50 60 Hz Safety class 1 CHROMOPHARE E 668 Specifications Value Unit 100 120 127 V AC Transformer primary voltage 220 230 240 V AC Power consumption at mains during mains operation 250 VA AC Power consumption at mains with DC supply 160 VA at 24 28 V DC AC frequen...

Page 25: ...onal halogen or high intensity discharge lamps LEDs are characterized by a very long service life As a rule traditional bulbs must be replaced after 1 000 to 5 000 hours of operation while LEDs have a longer service life of at least 25 000 hours of operation The CHROMOPHARE E 778 consists of a total of 14 LED modules respectively 168 LEDs The modules vary in size and shape as follows 10 hexagonal ...

Page 26: ...8 Technical Data 26 3 3 Operating conditions All models Specifications Value Unit Ambient temperature 10 40 C Relative humidity non condensing 30 75 Barometric pressure 700 1060 hPa 3 4 Performance The technical lighting data provided in the following tables has a tolerance of 10 ...

Page 27: ... radiant power intensity 3 7 mW m2 lx Color rendering index Ra 95 Circadian effect coefficient acv 0 72 Light field diameter 15 29 cm d10 Light field at 10 of max intensity 15 cm d50 Light field at 50 of max intensity 9 6 cm Residual brightness when obstructed by one mask with reference to Ec 73 Residual brightness when obstructed by two masks with reference to Ec 52 Residual brightness in standar...

Page 28: ...radiant power intensity 3 7 mW m2 lx Color rendering index Ra 95 Circadian effect coefficient acv 0 72 Light field diameter 15 29 cm d10 Light field at 10 of max intensity 15 cm d50 Light field at 50 of max intensity 9 6 cm Residual brightness when obstructed by one mask with reference to Ec 70 Residual brightness when obstructed by two masks with reference to Ec 50 Residual brightness in standard...

Page 29: ...radiant power intensity 3 7 mW m2 lx Color rendering index Ra 95 Circadian effect coefficient acv 0 72 Light field diameter 15 29 cm d10 Light field at 10 of max intensity 15 cm d50 Light field at 50 of max intensity 9 6 cm Residual brightness when obstructed by one mask with reference to Ec 56 Residual brightness when obstructed by two masks with reference to Ec 46 Residual brightness in standard...

Page 30: ...n be found in the appendix 3 6 Model plate Fig 1 Model plate The model plate is located next to the suspension installation point on the housing of the light head It contains the following information 1 Version number 2 Model number 3 Year of manufacture A 1993 B 1994 4 Sequential numbering 5 CE mark 6 Symbol for camera preparation optional 7 Health Industry Bar Code ...

Page 31: ...ortened classic cardanic sA C Fig 2 CHROMOPHARE E 778 E 668 and E 558 single light components classic cardanic shortened classic cardanic without height adjustment tube 1 Soffit 2 Ceiling tube 125 mm 3 Swivel arm 4 Spring arm 5 Vertical gimbal joint 6 Horizontal gimbal joint 7 Lamp housing hood 8 Light frame 9 Rail 10 Light emission lens facing 11 Handle assembly 12 Control panel ...

Page 32: ...ghts flat cardanic N C Fig 3 CHROMOPHARE E 778 E 668 and E 558 single light components flat cardanic without height adjustment tube 1 Soffit 2 Ceiling tube 125 mm 3 Swivel arm 4 Spring arm 5 Horizontal gimbal joint 6 Lamp housing hood 7 Light frame 8 Rail 9 Light emission lens facing 10 Handle assembly 11 Control panel ...

Page 33: ...ic cardanic sA C Fig 4 CHROMOPHARE E 778 with E 778 light combination components classic cardanic shortened classic cardanic 1 Soffit 2 Ceiling tube 125 mm 3 Swivel arm 4 Height adjustment tube 5 Spring arm 6 Vertical gimbal joint 7 Horizontal gimbal joint 8 Control panel 9 Light frame 10 Rail 11 Light emission lens facing 12 Handle assembly 13 Lamp housing hood ...

Page 34: ...HARE E 778 with E 778 light combination components flat cardanic 1 Soffit 2 Ceiling tube 125 mm 3 Swivel arm 4 Height adjustment tube 5 Spring arm 6 Horizontal gimbal joint 7 Lamp housing hood 8 Light frame 9 Rail 10 Light emission lens facing 11 Handle assembly 12 Control panel 4 1 5 Handle assembly Fig 6 Overview of handle assembly 1 Focus 2 Handle sleeve ...

Page 35: ...LED surgical lights single and combination lights CHROMOPHARE E 778 E 668 E 558 Design and function 35 NOTES ...

Page 36: ...LED surgical lights single and combination lights CHROMOPHARE E 778 E 668 E 558 Sub assembly 36 5 Sub assembly 5 1 Light head 5 1 1 CHROMOPHARE E 778 Fig 7 Light head CHROMOPHARE E 778 ...

Page 37: ...er 3 1 pcs 80444 Frame 4 1 pcs 80037 Lower glass 5 1 pcs 80020 Focus mechanism 6 1 pcs 80413 Lower glass seal 7 1 pcs 80415 Frame seal 8 3 pcs 73714 Screw 9 4 pcs 357 Spring washer 10 1 pcs 80071 Side shaft cover 11 4 pcs 152 Screw M5X10 DIN 912 8 8 12 6 pcs 77035 Screw DIN 965 M 2 5 X 8 A2 13 1 pcs 379 Washer A 4 3 DIN 6798 A2 14 1 pcs 274 Screw M4X6 DIN 7985 A2 ...

Page 38: ...LED surgical lights single and combination lights CHROMOPHARE E 778 E 668 E 558 Sub assembly 38 Fig 8 Light head CHROMOPHARE E 778 ...

Page 39: ... Position Quantity Part No Description 1 1 pcs 80046 Distribution board 2 1 pcs 80419 Rail 3 2 pcs 79203 Plastic plug 4 1 pcs 80017 Lamp housing hood 5 10 pcs 80322 LED module hexagon 6 4 pcs 80324 LED module semi circular 7 46 pcs 81019 Spring washer DIN 137 A 4 zinc coated 8 46 pcs 80181 Screw ...

Page 40: ...LED surgical lights single and combination lights CHROMOPHARE E 778 E 668 E 558 Sub assembly 40 5 1 2 CHROMOPHARE E 668 Fig 9 Light head CHROMOPHARE E 668 ...

Page 41: ...er 3 1 pcs 80444 Frame 4 1 pcs 80037 Lower glass 5 1 pcs 80020 Focus mechanism 6 1 pcs 80413 Lower glass seal 7 1 pcs 80415 Frame seal 8 3 pcs 73714 Screw 9 4 pcs 357 Spring washer 10 1 pcs 80071 Side shaft cover 11 4 pcs 152 Screw M5X10 DIN 912 8 8 12 6 pcs 77035 Screw DIN 965 M 2 5 X 8 A2 13 1 pcs 379 Washer A 4 3 DIN 6798 A2 14 1 pcs 274 Screw M4X6 DIN 7985 A2 ...

Page 42: ...LED surgical lights single and combination lights CHROMOPHARE E 778 E 668 E 558 Sub assembly 42 Fig 10 Light head CHROMOPHARE E 668 ...

Page 43: ... 558 Sub assembly 43 Position Quantity Part No Description 1 1 pcs 80046 Distribution board 2 1 pcs 80489 Rail 3 2 pcs 79203 Plastic plug 4 1 pcs 80485 Lamp housing hood 5 8 pcs 81087 LED module hexagon 6 24 pcs 81019 Spring washer DIN 137 A 4 zinc coated 7 24 pcs 80181 Screw ...

Page 44: ...LED surgical lights single and combination lights CHROMOPHARE E 778 E 668 E 558 Sub assembly 44 5 1 3 CHROMOPHARE E 558 Fig 11 Light head CHROMOPHARE E 558 ...

Page 45: ... 1 pcs 80447 Frame 4 1 pcs 80455 Lower glass 5 1 pcs 80020 Focus mechanism 6 1 pcs 80453 Lower glass seal 7 1 pcs 80451 Frame seal 8 3 pcs 73714 Screw 9 4 pcs 257 Pan head tapping screw 10 1 pcs 80071 Side shaft cover 11 4 pcs 152 Screw M5X10 DIN 912 8 8 12 6 pcs 77035 Screw DIN 965 M 2 5 X 8 A2 13 1 pcs 379 Washer A 4 3 DIN 6798 A2 14 1 pcs 274 Screw M4X6 DIN 7985 A2 ...

Page 46: ...LED surgical lights single and combination lights CHROMOPHARE E 778 E 668 E 558 Sub assembly 46 Fig 12 Light head CHROMOPHARE E 558 ...

Page 47: ... 558 Sub assembly 47 Position Quantity Part No Description 1 1 pcs 80046 Distribution board 2 1 pcs 80449 Rail 3 2 pcs 79203 Plastic plug 4 1 pcs 80445 Lamp housing hood 5 6 pcs 81087 LED module hexagon 6 18 pcs 81019 Spring washer DIN 137 A 4 zinc coated 7 18 pcs 80181 Screw ...

Page 48: ... Sub assembly 48 5 2 Cardanics The cardanic suspension of CHROMOPHARE surgical lights is available on a number of models Classic cardanic A C for normal ceiling heights Shortened classic cardanic sA C for medium high to low ceiling heights Flat cardanic N C for low ceiling heights ...

Page 49: ...C cardanic with cardanic control Part No Description 80051 Cardanic E 778 AC incl harness 80462 Cardanic E 778 sAC incl harness 83050 Cardanic E 668 AC incl harness 80470 Cardanic E 558 AC incl harness Part No Description 500550 Harness cardanic E 778 AC 7 pole 500550 Harness cardanic E 778 sAC 7 pole 500550 Harness cardanic E 668 E 558 AC 7 pole ...

Page 50: ...C cardanic with wall control Part No Description 80463 Cardanic E 778 AC incl harness 80464 Cardanic E 778 sAC incl harness 83051 Cardanic E 668 AC incl harness 80471 Cardanic E 558 AC incl harness Part No Description 500550 Harness cardanic E 778 AC 7 pole 500550 Harness cardanic E 778 sAC 7 pole 500550 Harness cardanic E 668 E 558 AC 7 pole ...

Page 51: ...sembly 51 5 2 3 Flat cardanic NC Fig 15 NC cardanic Part No Description 80460 Cardanic E 778 NC incl harness 83056 Cardanic E 668 NC incl harness 80477 Cardanic E 558 NC incl harness Part No Description 500551 Harness cardanic E 778 NC 7 pole 500568 Harness cardanic E 668 E 558 NC 7 pole ...

Page 52: ...LED surgical lights single and combination lights CHROMOPHARE E 778 E 668 E 558 Connectors 52 6 Connectors 6 1 Pin configuration Fig 16 Pin configuration overview ...

Page 53: ...ts single and combination lights CHROMOPHARE E 778 E 668 E 558 Connectors 53 6 1 1 Sliding contacts Fig 17 Contact block Part No Description 78851 Contact block Fig 18 Sliding ring Part No Description 78849 Sliding ring ...

Page 54: ...LED surgical lights single and combination lights CHROMOPHARE E 778 E 668 E 558 Spring arm 54 7 Spring arm 7 1 Spring arm classic cardanic AC Fig 19 Spring arm classic cardanic ...

Page 55: ...t No Description 1 45398 Head screw 2 64126 Pivot screw 3 84010 Brake screw 4 76026 Plug included in part no 80672 5 76001 Safety segment 6 74191 Safety shaft included in part no 80672 7 226 Screw for cover 8 80672 Spring arm cover set AC Part No Description 78905 Spring arm AC E 778 80554 Spring arm AC E 668 E 558 ...

Page 56: ...anic NC cardanic control Fig 20 Spring arm flat cardanic with cardanic control Position Quantity Part No Description 1 78979 counter sunk head screw 2 64126 Pivot screw 3 84010 Brake screw 4 74191 Safety shaft 5 80670 Spring arm cover set NC Part No Description 78906 Spring arm NC E 778 79760 Spring arm NC E 668 E 558 ...

Page 57: ... wall control Fig 21 Spring arm flat cardanic with wall control Position Quantity Part No Description 1 78979 counter sunk head screw 2 64126 Pivot screw 3 84010 Brake screw 4 74191 Safety shaft 5 226 Screw for cover 6 80670 Spring arm cover set NC Part No Description 78907 Spring arm NC E 778 79761 Spring arm NC E 668 E 558 ...

Page 58: ...ion Part No Description 1 79695 Central column for single lights 79696 Central column for double lights 2 231 Screw DIN 966 M 3 X 16 A2 3 78862 Cover blue Ø 70 mm 4 78979 Counter sunk head screw 5 78864 Cover for suspension 6 228 Screw M3 x 0 5x10 7 78959 Bush 8 75187 Cover 9 78870 Jar cover 10 78867 Brake screw ...

Page 59: ...Select Part No Description 79667 Key board foil with GuideLiteTM and Color Select Fig 24 Keyboard with GuieLiteTM and ChromoVision ECO Part No Description 81182 Key board foil with GuieLiteTM and ChromoVision ECO Fig 25 Keyboard with GuideLiteTM EndoLite and Color Select Part No Description 81183 Key board foil with GuideLiteTM EndoLite and Color Select Fig 26 Keyboard with GuideLiteTM and EndoLit...

Page 60: ...le and combination lights CHROMOPHARE E 778 E 668 E 558 Keyboard 60 Fig 27 Keyboard with GuideLiteTM Color Select and ChromoVision ECO Part No Description 81185 Key board foil with GuideLiteTM Color Select and ChromoVision ECO ...

Page 61: ...ion Interface 81159 Double LED w o Communication Interface 81164 Triple LED with Communication Interface 81165 Triple LED w o Communication Interface 10 2 Surface mounted Fig 29 Surface mounted wallbox Part No Description 81156 Single LED with Communication Interface 81157 Single LED w o Communication Interface 81162 Double LED with Communication Interface 81163 Double LED w o Communication Interf...

Page 62: ...ig 30 Flush mounted in tableau Part No Description 81154 Single LED with Communication Interface 81155 Single LED w o Communication Interface 81160 Double LED with Communication Interface 81161 Double LED w o Communication Interface 81166 Triple LED with Communication Interface 81167 Triple LED w o Communication Interface ...

Page 63: ...witches and fuses must be installed by the customer for fuse values appendix or the fuses and fuse holder delivered must be used The cross section of the connecting lines between the fuses and the transformers must be at least 1 5 mm NOTE Detailed electrical plans may be requested from technical service address on the inside of the back cover of the manual NOTE Pay attention to the fuse ratings on...

Page 64: ...upply Use only when emergency power relays are available on site 24 V DC 24 V DC Fig 31 DC terminals DC terminals up to 36 mm2 cable cross section Equipotential bonding terminals up to 10 mm2 cable cross section Transformer and emergency power relays are installed separately from the ceiling tube Combination lights have additional terminal pairs Connect them as well ...

Page 65: ...able on site PE PA N L Fig 32 Power supply terminals 230 V mains terminals Transformer and filtering board have been mounted to ceiling tube Connect line voltage according to the country also see transformer model plate to terminal pair L and N Also connect PE and PA protective conductor and equipotential bonding Combination lights have additional terminal pairs Connect them as well ...

Page 66: ...rgency power supply Output voltage at plug in ceiling tube 24 28 volt DC under load for the surgical light Terminal Connection E Emergency power supply 24 28 V DC E Emergency power supply 24 28 V DC L Mains AC N Mains AC PA PE Ground Ceiling tube of the CHROMOPHARE surgical light with transformer filtering board and emergency power relay mounted Combination lights have additional terminal pairs Co...

Page 67: ...volt DC to the surgical light A drop in voltage on the line to the surgical light can be compensated for only by a corresponding increase in the DC input voltage Terminal Connection 1 CAN distribution board 2 PE PA ground 3 DC out 4 DC out 5 Emergency power switch over relay with emergency power relays 6 DC in with emergency power relays 7 DC in with emergency power relays 8 AC in 9 AC in Combinat...

Page 68: ...t voltages max 28 volt DC or max 26 volt AC Output voltage 24 28 volt DC to the surgical light A drop in voltage on the line to the surgical light can be compensated for only by a corresponding increase in the DC input voltage Terminal Connection 1 Output 24 28 V DC 2 Output 24 28 V DC 3 Input max 28 V DC Input max 26 V AC 4 Input max 28 V DC Input max 26 V AC PE Ground Combination lights require ...

Page 69: ...mera system HD and 1 C Connections on ceiling flange Use only when emergency power relays are available on site Fig 36 Ceiling flange connections See circuit diagram request a copy from technical service inside of back cover NOTE Do not shorten the 15 m camera cable Terminal Connection 1 Input 24 V DC 2 Input 24 V DC 3 Camera cable connector port PE PA Ground ...

Page 70: ...oVision ECO camera system Connections on ceiling flange Use only when emergency power relays are available on site Fig 37 Ceiling flange connections See circuit diagram request a copy from technical service inside back cover NOTE Do not shorten the 15 m camera cable Terminal Connection 1 Input 24 V DC 2 Input 24 V DC 3 Y C socket video PE PA Ground ...

Page 71: ...connections with wall control box Connections on ceiling tube Fig 38 Ceiling flange connections Ceiling tube of the CHROMOPHARE surgical light Position Circuit Boards 1 230 V connection 2 CAN distribution board Connection for wall control box wall box Combination lights have additional terminal pairs that must also be connected ...

Page 72: ...tion board Connection Position Connection 1 CAN BUS 2 12 pin connection for camera cable 3 2x Y C video connection 4 Terminal strip see table for connections Terminal strip Function C IN Video Signal C input GNDC Ground Video Signal C input GNDY Ground Video Signal Y input Y IN Video Signal Y input CANL CAN BUS LOW Signal CANH CAN BUS HIGH Signal OUT Ub to light head IN Ub from supply OUT Ub to li...

Page 73: ...ical lights single and combination lights CHROMOPHARE E 778 E 668 E 558 Connecting the electricity 73 11 3 2 ChromoVision ECO camera system Fig 40 ECO connector Connection Position Connection 1 Y C socket video ...

Page 74: ...HARE E 778 E 668 E 558 Mechanical adjustments 74 12 Mechanical adjustments 12 1 Diagrams Fig 41 Adjustment points classic cardanic Fig 42 Adjustment points flat cardanic Abbreviation Adjustment element B Brake screw F Spring tension adjustment HB Height limit ...

Page 75: ...priate brake screw CAUTION Risk of injury if braking action of joints fail If the brake screws are lubricated or residual lubrication is left on them they lose their braking action and the articulated joints will not stop as desired when moved Therefore You must ensure that the brake screws are completely free of lubricant Residual lubricant on the brake screws must be removed immediately e g with...

Page 76: ...to the rotation of the spring arm Turn counterclockwise to decrease the braking action Turn counterclockwise to reduce the braking action 4 To reattach the cover perform steps 1 2 in reverse order Cardan joint brakes classic cardanic Fig 45 Brake screw B3 A C Use the brake screw B3 to adjust the braking action of the cardan joint Turn counterclockwise to decrease the braking action Turn counterclo...

Page 77: ...ew B3 to adjust the braking action of the cardan joint Turn counterclockwise to decrease the braking action Turn counterclockwise to reduce the braking action Light head brakes Fig 47 Brake screw B4 Use the brake screw B4 to adjust the braking action to the rotation of the light head Turn counterclockwise to decrease the braking action Turn counterclockwise to reduce the braking action ...

Page 78: ...ts The spring arm is under a high level of tension The spring arm can move erratically of its own accord and cause injury Therefore Do not set the adjustment screw until assembly is complete Fig 48 Adjustment screw HB 1 Remove the end cap using a small screw driver The HB adjustment screw for the height stop is beneath the end cap 2 Put the spring arm in a horizontal position 3 Use the HB adjustme...

Page 79: ...g screw 1 2 Pull off the cover in the direction of the arrow 1 2 3 Fig 50 Ring nut 3 Turn the cover 1 down as pictured 4 Position the spring arm so the ring nut 2 appears in the slit 5 Use the steel pin 3 to rotate the ring nut until the desired height limit is reached Turn clockwise to reduce the height Turn counterclockwise to increase the height 6 To reattach the cover perform steps 1 4 in reve...

Page 80: ... small screw driver The counterweight adjusting screw F 2 is located under the end cap 2 Put the spring arm into a position as close to horizontal as possible so that adjusting screw F 2 is easy to access with a ball head Allen wrench 3 Use adjustment screw F to adjust the spring tension Turn clockwise to increase the spring tension Turn counterclockwise to reduce the spring tension 4 Replace the ...

Page 81: ...s are marked accordingly Only skilled electricians may perform any electrical work Personal protective equipment NOTE The individual warning notices in this section indicate the protective equipment to be worn for each task Basic information WARNING Risk of injury due to improperly performed maintenance Improper maintenance can cause severe injury or damage Therefore Before beginning installation ...

Page 82: ...on request back side of cover does not include a disinfectant or detergent it shall not be used since functional components can be modified or damaged Prior to actual disinfection perform a thorough cleaning to remove any visible impurities such as blood etc Do not use any sharp pointed or abrasive objects during cleaning as there is always a risk of damaging the surface Damaged surfaces become ex...

Page 83: ...nized standards for hygiene and disinfection Wet disinfection instructions for support system light head and wall control unit When cleaning only a thin liquid film may be applied After wiping a thin coherent moisturizing film is from the perspective of microbiological efficiency sufficient the surface does not have to be drenched In order to prevent a build up of disinfectant material clean regul...

Page 84: ...penetrates the light head or support system components The surface disinfectants may only be used in the concentration prescribed by the manufact urer The use of NATRONLAUGE can cause surface changes on coated aluminum components and impair the service life of the product If the surface disinfectant is used incorrectly such that a large amount of liquid remains on the surface it will cause increas...

Page 85: ...stainless steel parts only use disinfectants without chlorides or halogenoids Avoid contact between aldehyde and amino products Therefore especially if an amino based product was used previously before applying the aldehyde based disinfectant for the first time an intermediate cleaning step has to be performed This is very important because disregarding this step may result in residue no longer be...

Page 86: ...ction causes product damages Not following or adhering to the instructions listed can result in product damage It also voids any implied warranty claims Therefore Avoid dipping in enzyme based cleaner for long periods Handle sleeves thermal preparation The handle sleeves are made of heat and impact resistant plastic Prepare the handle sleeves as follows Use alkaline based cleaner without active ch...

Page 87: ...ar 18 minutes special cases When loading the autoclave make sure the open end of the sleeve is pointing down Allow sufficient space around each handle sleeve and do not allow them to come in contact with any other items being sterilized CAUTION Incorrect use of disinfectants can cause product damages Not following or adhering to the instructions listed can result in product damage It also voids an...

Page 88: ...tion If you have any questions on maintenance tasks and intervals contact BERCHTOLD service address on inside back cover Interval Maintenance task Who should perform Daily before each use General function tests Operator As needed Changing LED modules BERCHTOLD authorized company As needed Change on site mains fuses Electrical technician Annually General maintenance in accordance with maintenance s...

Page 89: ... replacement Performed by BERCHTOLD or a company authorized by BERCHTOLD CAUTION Property damage due to unauthorized replacement of LED modules If defective LED modules are replaced by insufficiently qualified persons significant damage to property can result Any and all implied warranty claims will also be invalidated by non compliance Therefore LED modules may only be replaced by BERCHTOLD or a ...

Page 90: ...ommunication between the CAN Bus components The resistor DIP switch 2 on the first and the last module within a light head must be switched on Fig 54 Remove screws 1 Remove the three screws fixing the black plastic ring although remove the screws fixing the interface plug on the lower glass holder Fig 55 Lift silicone ring remove glass 2 Use a acuate tool to lift the silicone seal to remove the gl...

Page 91: ...rews shown by the arrows Fig 57 Disconnect power supply 5 Disconnected the power supply on the junction board Fig 58 Undo LED modules 6 The LED module is finished with three hexagonal socket screws see red fat arrowos and a grub screw see yellow narrow arrow remove the hexagonal socket screws completely and undo the grub screws The module is now free ...

Page 92: ...ROMOPHARE E 778 E 668 E 558 Maintenance and inspection 92 Fig 59 Screw for adjusting spring tension 7 Pull out the LED module and disconnect the two plugs on the LED control boards see arrows 8 Connect the new LED module and put everything back together ...

Page 93: ...f death from electrical current Touching live electrical components is life threatening Damage to insulation or individual components can cause fatal injury Therefore Electrical work is to be performed by skilled electricians only Both the mains and emergency power fuses are located in an external control cabinet for easy replacement in the event of failure The fuse values are listed in the Append...

Page 94: ...d to raise the adjustments while the Darker button is used to decrease the adjustments In order to exit a submenu without executing the function the Service button is used to cancel Thereafter menu item one from the main menu is selected To get from a submenu to main menu press the Service button for a short time leave the service menu by pressing the Service button for about 3 seconds Fig 60 Serv...

Page 95: ... the DIP switches on the keypad PCB will be send to all connected modules NOTE The light head which is about to be addressed must not be connected with another light head via CAN Bus For dual control lights the wall control must be addressed manually first For wall control lights all light heads not about to be addressed must be disconnected from CAN Bus at the swivel arms The addressing is done v...

Page 96: ...s CHROMOPHARE E 778 E 668 E 558 Appendix 96 15 Appendix 15 1 Consumables Item Part No Handle sleeve standard 1 piece CZ 4990604 Handle sleeve for ChromoVision HD 1 C and ECO 1 piece CZ 4990704 Handle sleeve small protection collar 1 piece CZ 4990904 ...

Page 97: ...LED surgical lights single and combination lights CHROMOPHARE E 778 E 668 E 558 Appendix 97 NOTES ...

Page 98: ...LED surgical lights single and combination lights CHROMOPHARE E 778 E 668 E 558 Appendix 98 15 2 Diagrams 15 2 1 CHROMOPHARE E 778 Fig 63 Diagram CHROMOPHARE E 778 ...

Page 99: ...LED surgical lights single and combination lights CHROMOPHARE E 778 E 668 E 558 Appendix 99 Fig 64 Diagram CHROMOPHARE E 778 ...

Page 100: ...ical lights single and combination lights CHROMOPHARE E 778 E 668 E 558 Appendix 100 15 2 2 CHROMOPHARE E 778 with ChromoVision HD and 1 C NTSC Fig 65 Diagram CHROMOPHARE E 778 with ChromoVision HD and 1 C NTSC ...

Page 101: ...LED surgical lights single and combination lights CHROMOPHARE E 778 E 668 E 558 Appendix 101 Fig 66 Diagram CHROMOPHARE E 778 with ChromoVision HD and 1 C NTSC ...

Page 102: ...gical lights single and combination lights CHROMOPHARE E 778 E 668 E 558 Appendix 102 15 2 3 CHROMOPHARE E 778 with ChromoVision HD and 1 C PAL Fig 67 Diagram CHROMOPHARE E 778 with ChromoVision HD and 1 C PAL ...

Page 103: ...LED surgical lights single and combination lights CHROMOPHARE E 778 E 668 E 558 Appendix 103 Fig 68 Diagram CHROMOPHARE E 778 with ChromoVision 1 C PAL ...

Page 104: ...LED surgical lights single and combination lights CHROMOPHARE E 778 E 668 E 558 Appendix 104 15 2 4 CHROMOPHARE E 668 Fig 69 Diagram CHROMOPHARE E 668 ...

Page 105: ...ical lights single and combination lights CHROMOPHARE E 778 E 668 E 558 Appendix 105 15 2 5 CHROMOPHARE E 668 with ChromoVision HD and 1 C NTSC Fig 70 Diagram CHROMOPHARE E 668 with ChromoVision HD and 1 C NTSC ...

Page 106: ...gical lights single and combination lights CHROMOPHARE E 778 E 668 E 558 Appendix 106 15 2 6 CHROMOPHARE E 668 with ChromoVision HD and 1 C PAL Fig 71 Diagram CHROMOPHARE E 668 with ChromoVision HD and 1 C PAL ...

Page 107: ...LED surgical lights single and combination lights CHROMOPHARE E 778 E 668 E 558 Appendix 107 15 2 7 CHROMOPHARE E 558 Fig 72 Diagram CHROMOPHARE E 558 ...

Page 108: ...ical lights single and combination lights CHROMOPHARE E 778 E 668 E 558 Appendix 108 15 2 8 CHROMOPHARE E 558 with ChromoVision HD and 1 C NTSC Fig 73 Diagram CHROMOPHARE E 558 with ChromoVision HD and 1 C NTSC ...

Page 109: ...gical lights single and combination lights CHROMOPHARE E 778 E 668 E 558 Appendix 109 15 2 9 CHROMOPHARE E 558 with ChromoVision HD and 1 C PAL Fig 74 Diagram CHROMOPHARE E 558 with ChromoVision HD and 1 C PAL ...

Page 110: ...s must be supplied by the owner all fuses inactive 220 240 V 100 127 V Lighting L F1 L F1 E 778 E 668 E 558 4 A 8 A NOTE Fuses must be UL and IEC 60127 approved 15 3 2 Terminal voltages The terminal voltages cited in the following table must be measured on the ceiling tube of CHROMOPHARE surgical lights AC DC 21 5 V upstream filtering board 24 1 5 0 3 V ...

Page 111: ...Voltage fluctuations Fulfilled CHROMOPHARE lights are suitable for use in all facilities including residential areas and those directly connected to the public power grid that supplies residential buildings 15 4 2 Guidelines and manufacturer s declaration Electromagnetic interference immunity Immunity tests IEC 60601 test compliance level Electromagnetic environment Guidelines 6 kV contact dischar...

Page 112: ...000 4 11 UT AC mains voltage prior to application of test levels 5 UT for 5 s 95 dip The mains power quality should correspond to that of a typical commercial or hospital environment To ensure continuous operation of the CHROMOPHARE lights they must be connected to an uninterruptible power supply in accordance with DIN VDE 0100 710 Radiated RF fields per IEC 61000 4 3 3 V m 80 MHz to 2 5 GHz For i...

Page 113: ...ion 69 Mounting plate 67 Electrical current 20 Electromagnetic compatibility 111 EMC 111 EMC risks 20 Emergency power switch over relay 66 Emissions 30 Environmental protection 21 F Fuses 110 H Handle sleeve 86 I Installation dimensions 110 Installation personnel 15 Intended use 16 L Labeling 21 Liability 10 Lubricants 21 M Maintenance Schedule 88 Tasks 88 89 Model plate 30 O Operating conditions ...

Page 114: ... E 668 E 558 Index 114 S Safety 13 Skilled electrician 15 Specialists 14 Spring arm counterweight 80 Spring arm height stop 78 79 Sterilization 82 Storage 36 52 59 Symbols in the instructions 8 T Technical Data 22 Terminal voltages 110 Transport 36 52 59 W Warranty 12 ...

Page 115: ...LED surgical lights single and combination lights CHROMOPHARE E 778 E 668 E 558 Index 115 ...

Page 116: ... Installation Ihrer nächsten OP Ausstattung BERCHTOLD GmbH Co KG BERCHTOLD GmbH Co KG BERCHTOLD GmbH Co KG BERCHTOLD GmbH Co KG Ludwigstaler Straße 25 78532 Tuttlingen Germany Tel 49 0 74 61 181 0 Fax 49 0 74 61 181 200 Info BERCHTOLD biz www BERCHTOLD biz Reprints even of excerpts prohibited We reserve the right to make changes in technology and design For more than 85 years BERCHTOLD has been on...

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