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Bentone BF 1 KSV RME, Installation And Maintenance Instruction, Page: 37 / 44

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Bentone BF 1 KSV RME Installation And Maintenance Instruction Download Page 37

37

 

Bentone 

9.5  Pump pressure

Symptom

Causes

Remedies

The burner pump can not build up 

pressure

No oil

Check that there is oil and that it reaches 

the pump

Oil viscosity too low

Check that the oil reaching the pump has 

the physical parameters that the pump 

can handle. Change the oil or the pump‘s 

oil parameters

Pump worn

Replace the pump

Pump run using impure oil that has worn the 

pump out prematurely

Replace pump and install self-cleaning 

filter in the oil system

Blocked pump filter

Check, clean pump filter

165 105 09-2 

2021-01-21/3

Summary of Contents for BF 1 KSV RME

Page 1: ...Providing sustainable energy solutions worldwide CR00174 178 156 35 3 2021 07 09 Installation and maintenance instruction BF 1 KSV RME LMO14 113C2E ANV47C Translation of the original instructions ...

Page 2: ...oaded at www bentone com ecodesign da 1 Manualer på andre sprog 2 www bentone com download eller scan QR koden 3 Indtast brænderens artikelnummer der findes på typeskiltet se billede og vælg dit sprog Detaljerede oplysninger om ecodesign kan downloades på www bentone com ecodesign fr 1 Manuels dans d autres langues 2 www bentone com download ou scannez le code QR 3 Saisir le numéro d article du br...

Page 3: ...tting __________________________ 15 5 Burner servicing ____________________________________ 18 5 1 Warning ________________________________________ 18 6 Pump Instructions___________________________________ 27 6 1 Suntec ANV47C _________________________________ 27 7 Preheater___________________________________________ 31 8 Oil Burner Control ___________________________________ 32 8 1 Wiring diagram...

Page 4: ...ature 20 to 60 C Check that the burner is compatible with the boiler s output range The label information on the rating plate refers to the burner s minimum and maximum power All components must be installed without being bent twisted or subjected to mechanical or thermal forces which can affect the components The burner must be installed so that it complies with local regulations for fire safety ...

Page 5: ...se level can exceed 85 dBA Use hearing protection The burner must not be put into operation without proper safety and protection devices Fire extinguisher with Class BE recommended Modifying the design or using accessories that have not been approved by Enertech in writing is strictly prohibited Prior to operation the following points must be checked fitting and installation work has been complete...

Page 6: ...he burner must be used and then in combination with a suitable oil filter designed for FAME B 100 RME and installed before the burner s oil pump The tank should be cleaned and the water should be checked regularly to prevent problems related to corrosion and microorganisms This should be done once a year If the burner is replacing an existing burner ensure that the oil filter is changed to a filte...

Page 7: ...00 h Motor Twice a year 3 000 h Drive shaft Check replace in the event of damage Check replace in the event of damage Fan wheel Twice a year Replace if need for cleaning imbalance 3 000 h Replace if need for cleaning imbalance Tank Check for water once a year Clean tank once a year Oil filter Twice a year 3 000 h replacement Oil valve Tightness check twice a year Replace if leaky The burner and it...

Page 8: ...rical data Control power 230V 1 1 1 1 5A 50 60Hz IP20 Electrical data Motor Max fuse rating 10A Noise level 70 dBA Max operating current see data plate 2 Technical data The burner is intended for Light oil B10 heating oil biofuel blend FAME B 100 RME as defined in DIN V51603 6 and is used for Water heating generators Hot air generators these require LMO 24 255 C2E Dimensions BF 1 ...

Page 9: ...not exceed the working area Scale value applies to 0 mbar furnace pressure 0 0 2 0 4 0 6 0 8 0 10 0 12 0 14 0 16 0 18 0 20 0 22 0 35 40 45 50 55 60 65 70 75 80 85 90 160302 781 2 kW Air settings Nozzle assembly Scale Burner output 0 5 0 0 0 5 1 0 1 5 2 0 2 5 3 0 3 5 4 0 30 35 40 45 50 55 60 65 70 75 80 85 90 95 mbar kW 3 0 7 6 kg h 35 90 kW 160303 296 2 1 Model BF 1 KS KSV 76 24 ...

Page 10: ... 2 83 33 3 00 36 3 16 37 3 32 39 3 47 41 3 61 43 3 74 44 3 87 46 1 00 3 33 39 3 53 42 3 72 44 3 90 46 4 08 48 4 24 50 4 40 52 4 56 54 1 10 3 66 43 3 88 46 4 09 48 4 29 51 4 48 53 4 67 55 4 84 57 5 01 59 1 20 3 99 47 4 24 50 4 47 53 4 68 55 4 89 58 5 09 60 5 29 63 5 47 65 1 25 4 16 49 4 40 52 4 65 55 4 88 58 5 10 60 5 30 63 5 51 65 5 70 68 1 35 4 49 53 4 76 56 5 02 59 5 27 62 5 50 65 5 73 68 5 95 7...

Page 11: ...rner control 7 Electrical contact X1 refer to wiring diagram 8 Motor 9 Capacitor 10 Preheater where fitted 11 Ignition electrode 12 Ignition cable 13 Photoresistor 14 Inspection glass 15 Nozzle assembly adjustment 16 Cover plate 17 Blast tube 18 Grid 19 Solenoid valve 20 Oil pump 21 Air regulator 22 Air intake 23 Air flow indicator 24 Fan housing rear ...

Page 12: ...12 Bentone 2 11 12 1 10 5 15 24 22 21 23 13 3 17 14 19 20 ...

Page 13: ... filter cartridge can easily be replaced 3 4 Electrical connection Before electrical installation is begun electricity must be switched off at the main switch If the boiler has a 7 pole or a 4 pole Eurostecker only on 2 stage burners these often fit directly to the burner Otherwise use the connectors supplied The operating thermostat the max thermostat and the inspection hatch where fitted interlo...

Page 14: ...line If an air separator is fitted the oil filter should be installed before the air filter to increase the life span of the filter 3 For one pipe systems the return plug must be removed Refer to Pump Instructions 4 When installing oil hoses check that the supply and return hoses are connected to the correct connections on the oil pump The hoses must be run so that they are not bent or tensioned 5...

Page 15: ...FU 63 16 FUV 63 16 Burner output 30 kW Because of preheater output is adjusted upward for choice of nozzle according to table Estimated nozzle output 30 x 1 06 31 8 kW 31 8 11 86 2 68 kg h Choice of nozzle according to table Refer to Technical data According to the nozzle table the following nozzle is indicate Nozzle 0 75 Gph Pump pressure 9 5 bar Calorfic value Light oil 11 86 kWh kg 4 1 2 Basic ...

Page 16: ...r with an Allen key How far open the air regulator must be is determined by output furnace pressure and other burner settings such as blast tube position 4 1 5 Method of adjusting air quantity Setting the air regulator is dependent on how the screw with which air regulation is adjusted is installed If the air intake is installed underneath as shown in illustration Ι turning the screw clockwise wil...

Page 17: ...e and the two screws which retain the pump Then rotate the air intake to the desired position and tighten the screws The position of the air intake affects the airflow through the burner somewhat The position which provides best airflow is with the air intake pointing downwards 4 1 8 Air duct A hose connection air duct is available in three different dimensions 48 68 and 78 mm outer diameter D The...

Page 18: ...ve the fan housing from the burner front piece and pull it backwards until the combustion assembly is free of the burner front piece 4 Suspend the fan housing by the fan housing attachment point for joining the front piece to the fan housing on the screw for joining the front piece to the fan housing as illustrated to the left If necessary tighten the screw somewhat to ensure that the burner is su...

Page 19: ...tration to the left 5 1 2 Combustion assembly service 1 Switch off the power at the main switch and disconnect the Eurostecker from the burner 2 If so desired service position 1 may be used 3 Carry out a visual inspection of the combustion assembly and check the various parts for defects 4 Undo and remove the brake plate and the electrode package from the oil pipe Clean the brake plate as necessar...

Page 20: ... Disconnect the preheater cable from the preheater 5 Screw off the nozzle 6 Undo the nut that connects the oil pipe to the preheater 7 Install the new preheater Check the condition of the O ring replace as necessary 8 Connect the preheater cable 9 Install the nozzle 10 Install the brake plate and electrode package Check that the distance between the nozzle and brake plate is correct refer to Techn...

Page 21: ...oses from the pump 4 Detach the solenoid valve housing from the valve 2 Remove the entire solenoid valve housing 5 Disconnect the oil connection pipes from the solenoid valve 3 6 Loosen the screws 4 and pull out the oil pump and solenoid valve as one assembly 7 Turn the valve forward and detach it from the pump 8 Reassemble in reverse order 1 2 3 When servicing or replacing components that affect ...

Page 22: ...all the fan wheel on the new motor tighten the locking screw The fan wheel must be installed in the bottom position toward the motor shaft Install the drive coupling end 10 Align and fit the motor flange to the fan housing Pay attention to the drive coupling so that it does not fall out and also that it aligns correctly in the drive coupling end of the motor and pump 11 Bolt the motor flange and f...

Page 23: ...nstalling the inlet cone install it in the same position it had at removal 11 Fit the O ring in the groove between the fan housing and inlet cone Ensure that it is properly located in the groove and is not damaged when the air intake is fitted 12 Connect the Eurostecker and switch on the power at the main switch 13 Start the burner and check the combustion 5 1 7 Fan wheel checks 5 1 7 1 Inspection...

Page 24: ...an wheel Undo and if necessary remove the fan wheel for more thorough cleaning of the fan and fan housing 10 Install the fan wheel tighten the retaining screw The fan wheel must be installed in the bottom position toward the motor shaft Install the drive coupling end 11 Re assemble the burner Pay attention to the drive coupling so that it does not fall out and also that it aligns correctly in the ...

Page 25: ...el must be installed in the bottom position toward the motor shaft Install the drive coupling end 10 Align and fit the motor flange to the fan housing Pay attention to the drive coupling so that it does not fall out and also that it aligns correctly in the drive coupling end of the motor and pump 11 Screw the motor flange and the fan housing together Tighten the screws diagonally and do not tighte...

Page 26: ...w the electrical box in place 9 Connect the motor wiring 10 Assemble the fan housing and burner front piece 11 Connect the Eurostecker and switch on the power at the main switch 12 Start the burner and check the combustion 5 1 8 2 Replacement of individual electrical components 1 Switch off the power at the main switch and disconnect the Eurostecker from the burner 2 If so desired service position...

Page 27: ...2 0 75 0 mm2 s cSt Pressure range 7 14 bar Oil temperature max 60 C 6 1 2 Components 1 Nozzle connection G 1 8 2 Vacuum manometer connection G 1 8 3 Manometer connection G 1 8 4 Filter 5 Suction line G 1 4 6 Metal plug G 1 4 7 Return plug 8 Return line G 1 4 9 Pressure regulation 165 305 52 ...

Page 28: ...eplace the cover tighten lightly Do not forget to replace the gasket Open the oil supply and switch on the power 3 2 4 7 8 5 1 9 6 6 1 4 One pipe system Conversion to one pipe system Remove the return plug 8 plug the return line 9 with the metal plug 7 G 1 4 6 1 5 Two pipe system Conversion to two pipe system Remove the metal plug 7 G fit the return plug 8 in the return line 9 Return plug are not ...

Page 29: ...one pipe installation back to the suction connection in the gear wheel pump Two pipe system When the solenoid valve is not activated the return plug channel between the pressure side and the return side of the pressure valve is open No pressure will be built up to open the pressure valve regardless of gear wheel pump rpm When the solenoid valve is activated the return plug channel is shut The gear...

Page 30: ...l flow are adapted to prevent turbulent flows from occurring Turbulent flows can result in pressure losses and noise in the pipework A typical pipe system usually comprises pipe runs with 4 bends a non return valve a shut off valve and a pre filter The total resistance of these items is such that it can be disregarded In the tables no run longer than 100 m is listed as experience shows this not to...

Page 31: ...emperature the preheater thermostat closes sending the start signal to the burner During operation the output of the PTC element is adjusted automatically so that the temperature does not rise too high If the oil temperature is low and the oil flow is high the preheater thermostat may cut out Because of this it is important that the burner control system has a circuit that maintains preheat ...

Page 32: ...32 Bentone 165 205 56 8 Oil Burner Control 8 1 Wiring diagram Alt 1 Enl DIN 4791 Alt 2 Alt 3 Alt 4 µA DC Blå Svart LMO QRB 12 11 Blue Blau Bleue Black Schwarz Noir A1 ...

Page 33: ...ce when the conditions in accordance with point 1 are fulfilled The oil burner control cuts out A red lamp in the control is lit Press the reset button and the burner re starts 8 1 1 List of components A1 Oil burner control U2 UV cell QRC E1 Preheater S3 Control thermostat E2 Burner without preheater S4 Temperature limiter F1 Fuse max 10 A S7 Main switch H1 Lamp low capacity T1 Ignition transforme...

Page 34: ...lem by pressing and holding the reset button for 3 seconds The number of flashes below is repeated with a pause in between 2 flashes No flame signal when safety time expires 4 flashes False light during start 7 flashes 3 x Losses of flame during operation 8 flashes Time out for preheater 10 flashes Incorrect wiring internal fault or simultaneous occurrence of two faults In order for this fault cod...

Page 35: ...s not start Preheater does not get up to temperature Check preheater function Symptom Causes Remedies Burner does not start Fuse blown Check and replace fuse as necessary Investigate cause of fault Boiler thermostat has not reset Adjust thermostat Preheater does not get up to temperature Check preheater function Reset the overheating protection Investigate the cause of its deploying Remedy fault B...

Page 36: ...ignition electrodes are not damaged Excessively strong draught Check high voltage cables Check position of nozzle assembly setting Correct boiler draught Excessive pressure drop across the brake plate Adjust the burner Preheater temperature too low Check preheater function New oil type Adjust the preheater s set operating temperature Ensure that the new oil s physical parame ters are within the li...

Page 37: ...y too low Check that the oil reaching the pump has the physical parameters that the pump can handle Change the oil or the pump s oil parameters Pump worn Replace the pump Pump run using impure oil that has worn the pump out prematurely Replace pump and install self cleaning filter in the oil system Blocked pump filter Check clean pump filter 165 105 09 2 2021 01 21 3 ...

Page 38: ... Address Test performed by Postal address Company name Tel no Boiler Type Make Power kW Bentone Burner Type Model Serial no Fuel Step 1 Step 2 Step 3 Draught in fireplace Fan Press mbar Filter smoke number CO2 O2 NOx CO Flue gas temp C Setting brake disc Setting Air damper Pump pressure bar Nozzle ...

Page 39: ...emperature If the burner will not start Press the reset button on the relay Check that the thermostats are correctly adjusted Don t forget the room thermostat check that any fusesare intact and main switch is on If the burner starts but does not ignite Make an attempt to start the burner Never make close repeated start attempts Don t restart the burner until the boiler is free from oil gases If th...

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Page 44: ...Enertech AB P O Box 309 SE 341 26 Ljungby www bentone com ...

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