Bentone B 2 KA Installation And Maintenance  Instruction Download Page 39

39

 

Bentone 

10.3 Delayed ignition

Indications

Burner pulsates at 

start with hot flue gases

Burner pulsates at start

Causes

Excessively strong draught

Excessive pressure drop across the brake 

plate

Preheater temperature too low

New oil type

Nozzle partially blocked

Oil pressure too low

Flue is blocked or damaged

The fan wheel is slipping on the shaft

Pump coupling loose or worn

Preheater blocked

Delayed ignition

Excessively strong draught

Excessive pressure drop across the brake 

plate

Preheater temperature too low

New oil type

Remedies

Correct boiler draught

Adjust the burner

Check preheater function

Adjust the preheater's set operating 

temperature

Ensure that the new oil's physical parame-

ters are within the limits for which the 

burner is designed. If not, change the oil.

Replace nozzle

Check and adjust

Check and correct

Check and tighten

Replace

Check the ignition electrode setting, 

(see technical data)

Check that the ignition electrodes 

are not damaged

Check high voltage cables

Check position of 

nozzle assembly setting

Correct boiler draught

Adjust the burner

Check preheater function

Adjust the preheater's set operating 

temperature

Ensure that the new oil's physical parame-

ters are within the limits for which the 

burner is designed. If not, change the oil.

Indications

The burner pump emits noise during start

The burner pump emits noise during 

operation

10.4 Noise in pump

Causes

Insufficient negative pressure on the suction 

side pump

Remedies

Check the oil system in order to reduce 

pressure drop

Rebuild the oil system to form a solution 

with a transport oil pump

Check that the oil used has the physical 

parameters that the burner is rated for. If 

not, change the oil.

Temperature of the oil from the tank is too 

low, increase the temperature of oil from 

tank

Clean the pump filter

10.5 Pump pressure

Indications

The burner pump can not build up pressure

Causes

No oil

Oil viscosity too low

Pump worn

Pump run using impure oil that has worn the 

pump out prematurely

Blocked pump filter

Remedies

Check that there is oil and that it reaches 

the pump

Check that the oil reaching the pump has 

the physical parameters that the pump 

can handle. Change the oil or the pump's 

oil parameters

Replace the pump

Replace pump and install self-cleaning 

filter in the oil system

Check, clean pump filter

Summary of Contents for B 2 KA

Page 1: ...Providing sustainable energy solutions worldwide 178 081 32 1 2019 11 04 Installation and maintenance instruction B 2 Original translation of Installation and maintenance instruction...

Page 2: ...KS 76 24 1234567 1 230V 1 0A 50Hz IP 20 Man Year 2019 Cap Min Max Manualer p vriga spr k www bentone com download or scan QR code Enter the burner s article number on your data plate see picture and...

Page 3: ...__ 16 4 1 Example of basic settings _________________________ 16 5 Burner servicing ____________________________________ 19 5 1 Servicing _______________________________________ 19 5 2 Hanging the bur...

Page 4: ...elative humidity no condensation Temperature 20 to 60 C Check that the burner is compatible with the boiler s output range The label information on the rating plate refers to the burner s minimum and...

Page 5: ...nected to the burner s safety system When in operation the burner s noise level can exceed 85 dBA Use hearing protection The burner must not be put into operation without proper safety and protection...

Page 6: ...h Change cleaning Brake plate 1 Year Change cleaning 3000h Change cleaning Motor 1 year 3000 hrs Cuppling chaft 1 year control change 3000h control change Fan wheel 1 Year Change when dirty unbalance...

Page 7: ...2 1 Dimensions B 2 Min recommended distance to floor 2 2 Dimensions flanges Flange 1 10 5 89 5 130 150 21 A C D E F G B C D E F G H B 2 89 254 175 5 82 150 300 200 Length of blast tube Protrusion fro...

Page 8: ...g field B 2 KS KSV 3 9 10 5 kg h 46 125 kW Type Motor Complete burner Sound B 2 KS KSV 110W 1 0A 230V 50Hz 6 3 F 230V 1 8A 50Hz 70 dBA 0 5 dBA Max operating current see data plate 2 5 1 Electric Speci...

Page 9: ...or Complete burner Sound B 2 KA KAV 110W 1 0A 230V 50Hz 6 3 F 230V 1 8A 50Hz 70 dBA 0 5 dBA Max operating current see data plate 2 6 1 Electric Specification Burner correspond to IP 20 2 7 Setting of...

Page 10: ...3 35 3 08 36 3 18 38 3 30 39 3 42 40 0 85 2 77 32 2 83 33 3 00 36 3 16 37 3 32 39 3 47 41 3 61 43 3 74 44 3 87 46 1 00 3 11 37 3 33 39 3 53 42 3 72 44 3 90 46 4 08 48 4 24 50 4 40 52 4 56 54 1 10 3 55...

Page 11: ...2 10 1 Components 1 Brake plate 2 Preheater 3 Electric contact X1 X2 see wiring diagram 4 Air damper 5 Electrodes 6 Fan housing 7 Adjustment of nozzle assembly 8 Frame 9 Control box 10 Blast tube 11...

Page 12: ...12 Bentone 15 16 15 Fan wheel 16 Fan housing part...

Page 13: ...ot pinched or otherwise damaged during installation or servicing 3 1 1 Installation and Maintenance Manual The maintenance instructions supplied with the burner must be kept at an easily accessible lo...

Page 14: ...ected to tensile stresses or become excessively bent when the burner is swung out or removed for servicing The oil filter should be installed so that the filter cartridge can easily be replaced or cle...

Page 15: ...or single pipe systems the return plug must be removed refer to Pump instructions 4 When installing oil hoses check that the supply and return hoses are fitted to the appropriate connection on the oil...

Page 16: ...chnical data According to the nozzle table this provides the following nozzle Nozzle 0 65 Gph Pump pressure 11 0 bar 4 Basic settings 4 1 Example of basic settings 4 1 1 Choice of nozzle B 2 4 1 2 Bas...

Page 17: ...4 16 50 7 67 1 84 7 101 1 130 0 2 4 6 8 10 12 14 16 40 60 80 100 120 140 Insats Air scale Nozzle assembly scale Setting values for insert B 2 KS KSV Setting values for air damper B 2 KS KSV Burner cap...

Page 18: ...brake plate position affects airflow Therefore it is always necessary to fine tune airflow using the burner s airflow regulator 4 1 4 Air intake adjustment Setting the air intake is very important to...

Page 19: ...ge This makes the burner pipe brake plate preheater and electrodes easily accessible 5 3 Servicing the combustion device 1 Switch off mains power remove the cover and disconnect the Europlug from the...

Page 20: ...he preheater Clean the brake plate as necessary 6 Unscrew the nozzle 7 Loosen the nut holding the oil pipe and preheater together 8 Install the new preheater Check the condition of the O ring replace...

Page 21: ...G 5 Disconnect the solenoid valve cable from the pump 6 Disconnect the connection tube D from the pump 7 Loosen the screws E pull out the oil pump and remove the pump coupling 8 Move the pump couplin...

Page 22: ...F x3 holding the motor flange 10 Lift out the motor 11 If necessary disassemble the fan housing to clean 12 Loosen and remove the fan wheel 13 Fit the fan wheel to the motor tighten the locking screw...

Page 23: ...he electrical package 9 Connect all electrical cables and insert the photoresistor 10 Insert the burner into the boiler 11 Fit the oil hoses 12 Connect the Europlug and turn on the mains power 13 Star...

Page 24: ...240V 50 60 Hz Oil temperature max 60 C Components 1 Suction line G 1 4 2 Return line G 1 4 and internal by pass plug 3 Nozzle outlet G 1 8 4 Pressure gauge port G 1 8 5 Vacuum gauge port G 1 8 6 Pres...

Page 25: ...by pass channel between the pressure and return sides of the valve is open No pressure will then be built up to open the valve it does not matter which speed the gear set has When the solenoid is acti...

Page 26: ...38 1 2 18 61 150 2 3 22 73 150 3 4 26 85 150 4 4 30 97 150 11 38 96 150 7 27 71 150 20 54 116 150 16 46 100 150 12 42 107 150 8 31 79 150 23 61 130 150 19 52 112 150 13 47 118 150 9 34 88 150 26 68 14...

Page 27: ...lculated values where the pipe dimensions and oil velocity have been matched so that tur bulences will not occur Such tur bulences will result in increased pressure losses and in acoustic noise in the...

Page 28: ...the burner and check seals and combustion Use caution when operating the burner surfaces may be hot When servicing oil bearing components check for oil leakage when the burner is commissioned after s...

Page 29: ...Disconnect hoses oil pipes and electrical cables 2 Loosen the pump screw J 3 Loosen the gasket seal s locking rings 4 Remove the old gasket seal 2 5 Install the new gasket seal 6 Connect hoses oil pi...

Page 30: ...nge 1 3 12 0 mm2 s Pressure range 7 15 bar Rated voltage of coil 220 240V 50 60 Hz Oil temperature max 60 C Components 1 Nozzle port G1 8 2 Pressure gauge port 3 Pressure adjustment 4mm allen key 4 Ca...

Page 31: ...00 4 00 6 00 9 50 H m 4 4 4 4 4 6 4 6 4 6 8 4 6 8 4 6 8 10 A2L pumps sum up the 2 nozzles A2L Pumpen Summe der zwei D sen pompeA2L sommedes2gicleurs PerlepompeA2Laggiungeren 2ugelli Two pipe system 0...

Page 32: ...line The valve P1 functions in the following way When the opening pressure has been reached the passage to the return side opens The diaphragm and the spring keep the pump pressure constant at set val...

Page 33: ...thdraw the cartridge filter If necessary put a screwdriver between the cartridge filter and the plug and turn the cartridge filter carefully until it comes off Reject the cartridge filter and replace...

Page 34: ...mperature the preheater thermostat closes sending the start signal to the burner During operation the output of the PTC element is adjusted automatically so that the temperature does not rise too high...

Page 35: ...35 Bentone 165 205 71 9 Oil burner control 9 1 Wiring diagram Alt 1 Enl DIN 4791 Alt 2 Alt 3 Alt 4...

Page 36: ...pre heating period begins This continues until the operating temperature is reached and the preheater thermostat closes The burner motor starts ignition sparks initiated and pre ventilation continues...

Page 37: ...cted in series with the photocell 9 1 3 Technical data LOA24 Pre ignition period 13 s Pre ventilation period 13 s Post ignition period 15 s Safety period 10 s Re connection after release 50 s Reaction...

Page 38: ...ent light Check high voltage wiring and ignition electrodes Check preheater function Symptom Burner does not start Burner pre ventilates Burner stops Causes Fuse blown Boiler thermostat has not reset...

Page 39: ...ht Adjust the burner Check preheater function Adjust the preheater s set operating temperature Ensure that the new oil s physical parame ters are within the limits for which the burner is designed If...

Page 40: ...Address Test performed by Postal address Company name Tel no Boiler Type Make Power kW Bentone Burner Type Model Serial no Fuel Step 1 Step 2 Step 3 Draught in fireplace Fan Press mbar Filter smoke nu...

Page 41: ...perature If the burner will not start Press the reset button on the relay Check that the thermostats are correctly adjusted Don t forget the room thermostat check that any fusesare intact and main swi...

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Page 44: ...Enertech AB P O Box 309 SE 341 26 Ljungby www bentone se www bentone com...

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