Bentone B 2 KA Installation And Maintenance  Instruction Download Page 31

31

 

Bentone 

Suction line tables

The suction line tables consist of theoretically calculated 
values where the pipe dimensions and oil velocity have 
been matched so that turbulences will not occur. Such 
turbulences will result in increased pressure losses 
and in acoustic noise in the pipe system. In addition to 
drawn copper piping a pipe system usually comprises 
4 elbows, a non-return valve, a cut-off valve and an 
external oil filter.

The sum of these individual resistances is so insignificant 
that they can be disregarded. The tables do not include 
any lengths exceeding 100 m as experience shows that 
longer lengths are not needed.

The tables apply to a standard fuel oil of normal 

commercial quality according to current standards. On 
commis sioning with an empty tube system the oil pump 
should not be run without oil for more than 5 min. (a 
condition is that the pump is being lubricated during 
operation).

The tables state the total suction line length in metres at 
a nozzle capacity of 2,5 kg/h. Max. permissible pressure 
at the suction and pressure side is 2,0 bar.

Purging

On 1-pipe systems it is necessary to purge the pump. 
On 2-pipe systems purging is automatic through the 
return line.

1.1.1  Suction line tables

1.1.1.1  Overlying tank

1-pipe system

0

90

75

56

45

0,5

100

83

63

50

1

110

92

69

55

2

131 109

82

65

3

152 126

95

76

4

172 144 108

86

30

150

22

113

11

56

150

7

37

119

4

23

74

150

33

150

25

126

12

63

150

8

41

133

4

26

83

150

37

150

27

139

13

69

150

8

46

146

5

28

92

150

44

150

33

166

16

82

150

10

55

150

6

34

109 150

50

150

38

192

18

96

150

12

63

150

7

39

127 150

57

150

43

218

21

109 150

14

72

150

8

45

144 150

pe

    d (mm)

Nozzle*/Düse*

Gicleur*/Ugello*

(US GPH)

0,50 0,60 0,80 1,00

1,50

2,00

4,00

6,00

9,50

H  (m)

4

4

4

4

4

6

4

6

4

6

8

4

6

8

4

6

8

10

*A2L pumps : sum up the 2 nozzles / A2L-Pumpen : Summe der  zwei Düsen

pompe A2L : somme des 2 gicleurs / Per le pompe A2L aggiungere n.2 ugelli

Two-pipe system

0

2

15

50

124

0,5

2

16

56

138

1

2

18

61

150

2

3

22

73

150

3

4

26

85

150

4

4

30

97

150

11

38

96

150

7

27

71

150

20

54

116 150

16

46

100 150

12

42

107 150

8

31

79

150

23

61

130 150

19

52

112 150

13

47

118 150

9

34

88

150

26

68

144 150

21

57

124 150

16

56

141 150

11

41

105 150

31

81

150 150

26

69

148 150

19

66

150 150

13

48

122 150

36

94

150 150

31

81

150 150

22

75

150 150

16

55

139 150

42

108 150 150

35

92

150 150

    d (mm)

35/45

55

65

75

95

60

77

102

130

150

e

Pump/Pumpe

Pompe/Pompa

Q** (l/h)

4

6

8

10

6

8

10

12

6

8

10

12

8

10

12

14

8

10

12

14

H  (m)

**Q = pump capacity @ 0 bar / Pumpenleistung bei 0 bar

capacité de l'engrenage à 0 bar/portata della pompa a 0 bar.

One pipe siphon feed system
Einstranginstallation - Tank höher als Pumpe
Installation monotube en charge
Impianti monotubo a sifone

E

d

E max. = 20 m
(E-H) max. = 4,5 m

H

Two pipe siphon feed system
Zweistranginstallation - Tank höher als Pumpe
Installation bitube en charge
Impianti bitubo a sifone

D

H

D max. = 20 m
(D-H) max. = 4,5 m

Two pipe lift system

d

1.1.1.1   Underlying tank

1-pipe system

With an underlying tank a 1-pipe-system is not recommended

Two-pipe system

e

0

15

50

124 150

0,5

13

44

109 150

1

11

38

95

150

2

7

26

66

138

3

3

14

37

79

8

4

19

11

38

96

150

7

27

71

150

20

54

116 150

16

46

100 150

9

33

84

150

6

24

62

132

17

48

103 150

14

 40

88

150

8

29

73

150

4

20

54

115

15

41

89

150

12

34

76

144

5

19

51

107

2

13

37

80

9

28

61

116

7

23

52

100

10

28

60

6

20

44

4

14

33

65

11

28

55

5

14

9

6

14

4

11

    d (mm)

35/45

55

65

75

95

60

77

102

130

150

Pump/Pumpe

Pompe/Pompa

Q** (l/h)

6

8

10

12

6

8

10

12

6

8

10

12

8

10

12

14

8

10

12

14

H  (m)

Two pipe lift system
Zweistranginstallation - Tank tiefer als Pumpe
Installation bitube en aspiration
Impianti bitubo in aspirazione

H

H max. = 4,5 m

d

Summary of Contents for B 2 KA

Page 1: ...Providing sustainable energy solutions worldwide 178 081 32 1 2019 11 04 Installation and maintenance instruction B 2 Original translation of Installation and maintenance instruction...

Page 2: ...KS 76 24 1234567 1 230V 1 0A 50Hz IP 20 Man Year 2019 Cap Min Max Manualer p vriga spr k www bentone com download or scan QR code Enter the burner s article number on your data plate see picture and...

Page 3: ...__ 16 4 1 Example of basic settings _________________________ 16 5 Burner servicing ____________________________________ 19 5 1 Servicing _______________________________________ 19 5 2 Hanging the bur...

Page 4: ...elative humidity no condensation Temperature 20 to 60 C Check that the burner is compatible with the boiler s output range The label information on the rating plate refers to the burner s minimum and...

Page 5: ...nected to the burner s safety system When in operation the burner s noise level can exceed 85 dBA Use hearing protection The burner must not be put into operation without proper safety and protection...

Page 6: ...h Change cleaning Brake plate 1 Year Change cleaning 3000h Change cleaning Motor 1 year 3000 hrs Cuppling chaft 1 year control change 3000h control change Fan wheel 1 Year Change when dirty unbalance...

Page 7: ...2 1 Dimensions B 2 Min recommended distance to floor 2 2 Dimensions flanges Flange 1 10 5 89 5 130 150 21 A C D E F G B C D E F G H B 2 89 254 175 5 82 150 300 200 Length of blast tube Protrusion fro...

Page 8: ...g field B 2 KS KSV 3 9 10 5 kg h 46 125 kW Type Motor Complete burner Sound B 2 KS KSV 110W 1 0A 230V 50Hz 6 3 F 230V 1 8A 50Hz 70 dBA 0 5 dBA Max operating current see data plate 2 5 1 Electric Speci...

Page 9: ...or Complete burner Sound B 2 KA KAV 110W 1 0A 230V 50Hz 6 3 F 230V 1 8A 50Hz 70 dBA 0 5 dBA Max operating current see data plate 2 6 1 Electric Specification Burner correspond to IP 20 2 7 Setting of...

Page 10: ...3 35 3 08 36 3 18 38 3 30 39 3 42 40 0 85 2 77 32 2 83 33 3 00 36 3 16 37 3 32 39 3 47 41 3 61 43 3 74 44 3 87 46 1 00 3 11 37 3 33 39 3 53 42 3 72 44 3 90 46 4 08 48 4 24 50 4 40 52 4 56 54 1 10 3 55...

Page 11: ...2 10 1 Components 1 Brake plate 2 Preheater 3 Electric contact X1 X2 see wiring diagram 4 Air damper 5 Electrodes 6 Fan housing 7 Adjustment of nozzle assembly 8 Frame 9 Control box 10 Blast tube 11...

Page 12: ...12 Bentone 15 16 15 Fan wheel 16 Fan housing part...

Page 13: ...ot pinched or otherwise damaged during installation or servicing 3 1 1 Installation and Maintenance Manual The maintenance instructions supplied with the burner must be kept at an easily accessible lo...

Page 14: ...ected to tensile stresses or become excessively bent when the burner is swung out or removed for servicing The oil filter should be installed so that the filter cartridge can easily be replaced or cle...

Page 15: ...or single pipe systems the return plug must be removed refer to Pump instructions 4 When installing oil hoses check that the supply and return hoses are fitted to the appropriate connection on the oil...

Page 16: ...chnical data According to the nozzle table this provides the following nozzle Nozzle 0 65 Gph Pump pressure 11 0 bar 4 Basic settings 4 1 Example of basic settings 4 1 1 Choice of nozzle B 2 4 1 2 Bas...

Page 17: ...4 16 50 7 67 1 84 7 101 1 130 0 2 4 6 8 10 12 14 16 40 60 80 100 120 140 Insats Air scale Nozzle assembly scale Setting values for insert B 2 KS KSV Setting values for air damper B 2 KS KSV Burner cap...

Page 18: ...brake plate position affects airflow Therefore it is always necessary to fine tune airflow using the burner s airflow regulator 4 1 4 Air intake adjustment Setting the air intake is very important to...

Page 19: ...ge This makes the burner pipe brake plate preheater and electrodes easily accessible 5 3 Servicing the combustion device 1 Switch off mains power remove the cover and disconnect the Europlug from the...

Page 20: ...he preheater Clean the brake plate as necessary 6 Unscrew the nozzle 7 Loosen the nut holding the oil pipe and preheater together 8 Install the new preheater Check the condition of the O ring replace...

Page 21: ...G 5 Disconnect the solenoid valve cable from the pump 6 Disconnect the connection tube D from the pump 7 Loosen the screws E pull out the oil pump and remove the pump coupling 8 Move the pump couplin...

Page 22: ...F x3 holding the motor flange 10 Lift out the motor 11 If necessary disassemble the fan housing to clean 12 Loosen and remove the fan wheel 13 Fit the fan wheel to the motor tighten the locking screw...

Page 23: ...he electrical package 9 Connect all electrical cables and insert the photoresistor 10 Insert the burner into the boiler 11 Fit the oil hoses 12 Connect the Europlug and turn on the mains power 13 Star...

Page 24: ...240V 50 60 Hz Oil temperature max 60 C Components 1 Suction line G 1 4 2 Return line G 1 4 and internal by pass plug 3 Nozzle outlet G 1 8 4 Pressure gauge port G 1 8 5 Vacuum gauge port G 1 8 6 Pres...

Page 25: ...by pass channel between the pressure and return sides of the valve is open No pressure will then be built up to open the valve it does not matter which speed the gear set has When the solenoid is acti...

Page 26: ...38 1 2 18 61 150 2 3 22 73 150 3 4 26 85 150 4 4 30 97 150 11 38 96 150 7 27 71 150 20 54 116 150 16 46 100 150 12 42 107 150 8 31 79 150 23 61 130 150 19 52 112 150 13 47 118 150 9 34 88 150 26 68 14...

Page 27: ...lculated values where the pipe dimensions and oil velocity have been matched so that tur bulences will not occur Such tur bulences will result in increased pressure losses and in acoustic noise in the...

Page 28: ...the burner and check seals and combustion Use caution when operating the burner surfaces may be hot When servicing oil bearing components check for oil leakage when the burner is commissioned after s...

Page 29: ...Disconnect hoses oil pipes and electrical cables 2 Loosen the pump screw J 3 Loosen the gasket seal s locking rings 4 Remove the old gasket seal 2 5 Install the new gasket seal 6 Connect hoses oil pi...

Page 30: ...nge 1 3 12 0 mm2 s Pressure range 7 15 bar Rated voltage of coil 220 240V 50 60 Hz Oil temperature max 60 C Components 1 Nozzle port G1 8 2 Pressure gauge port 3 Pressure adjustment 4mm allen key 4 Ca...

Page 31: ...00 4 00 6 00 9 50 H m 4 4 4 4 4 6 4 6 4 6 8 4 6 8 4 6 8 10 A2L pumps sum up the 2 nozzles A2L Pumpen Summe der zwei D sen pompeA2L sommedes2gicleurs PerlepompeA2Laggiungeren 2ugelli Two pipe system 0...

Page 32: ...line The valve P1 functions in the following way When the opening pressure has been reached the passage to the return side opens The diaphragm and the spring keep the pump pressure constant at set val...

Page 33: ...thdraw the cartridge filter If necessary put a screwdriver between the cartridge filter and the plug and turn the cartridge filter carefully until it comes off Reject the cartridge filter and replace...

Page 34: ...mperature the preheater thermostat closes sending the start signal to the burner During operation the output of the PTC element is adjusted automatically so that the temperature does not rise too high...

Page 35: ...35 Bentone 165 205 71 9 Oil burner control 9 1 Wiring diagram Alt 1 Enl DIN 4791 Alt 2 Alt 3 Alt 4...

Page 36: ...pre heating period begins This continues until the operating temperature is reached and the preheater thermostat closes The burner motor starts ignition sparks initiated and pre ventilation continues...

Page 37: ...cted in series with the photocell 9 1 3 Technical data LOA24 Pre ignition period 13 s Pre ventilation period 13 s Post ignition period 15 s Safety period 10 s Re connection after release 50 s Reaction...

Page 38: ...ent light Check high voltage wiring and ignition electrodes Check preheater function Symptom Burner does not start Burner pre ventilates Burner stops Causes Fuse blown Boiler thermostat has not reset...

Page 39: ...ht Adjust the burner Check preheater function Adjust the preheater s set operating temperature Ensure that the new oil s physical parame ters are within the limits for which the burner is designed If...

Page 40: ...Address Test performed by Postal address Company name Tel no Boiler Type Make Power kW Bentone Burner Type Model Serial no Fuel Step 1 Step 2 Step 3 Draught in fireplace Fan Press mbar Filter smoke nu...

Page 41: ...perature If the burner will not start Press the reset button on the relay Check that the thermostats are correctly adjusted Don t forget the room thermostat check that any fusesare intact and main swi...

Page 42: ......

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Page 44: ...Enertech AB P O Box 309 SE 341 26 Ljungby www bentone se www bentone com...

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