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BENSHAW POWERPRO PPFP Series, User Manual

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3. Remove and Install the Cover of Drives RSI-PPFP-0300-4-3-X-IP00-IM to 
RSI-PPFP-0700-4-3-X-IP00-IM, 250 HP – 900 HP

Figure 5-1c Remove and install the cover of drives RSI-PPFP-0300-4-3-X-IP00-IM to 

RSI-PPFP-0700-4-3-X-IP00-IM, 250 HP – 900 HP

Loosen the six mounting screws from the cover.

Locate and align the mounting hook at the top of 
the cover. Align the six screws to the mounting 
holes on the cover.

Hold the cover and pull it up following the arrow 
direction.

Secure the six mounting screws.

Removal

Installation

5. ELECTRICAL WIRING

Summary of Contents for POWERPRO PPFP Series

Page 1: ...BENSHAW POWERPRO FAN AND PUMP PPFP SINGLE AC DRIVES Manual Number 890051 00 00 OPEN LOOP FOR VARIABLE TORQUE APPLICATION USER GUIDE...

Page 2: ...ISION HISTORY FIRST USE Read this manual carefully if you are using the Benshaw PowerPro Fan and Pump Single AC Drive for the first time If you have questions about its functions or performance please...

Page 3: ...ng Clearance and Orientation 28 4 1 3 Installation of RSI PPFP 0001 4 3 B IP20 IM to RSI PPFP 0250 4 3 X IP00 IM 30 4 1 4 Mounting in Cabinet 31 4 1 5 Dimensions of Bottom Mounting Bracket 33 4 1 6 As...

Page 4: ...1 Start Mode 92 7 8 2 Start Frequency 93 7 9 View Running Status 94 7 9 1 Digital Output DO 94 7 9 2 Analog Output AO 94 7 10 Auto tuning 95 8 Troubleshooting and Solutions 97 8 1 Safety Information 9...

Page 5: ...le Motor 129 A 7 External LCD Operating Panel 130 Appendix B Optional Expansion Cards and Modbus Communication Protocol 131 B 1 Optional Expansion Card Installation and Function Guidelines 131 B 1 1 I...

Page 6: ...the package in sequence During unpacking check whether the product and its accessories have any damage corrosion or dents on the surface Check the quantity of the product and accessories to ensure th...

Page 7: ...osure and mechanical enclosure The protection grade shall comply with relevant UL IEC standards and local laws and regulations CAUTION Product instalation wiring maintenance inspection and component r...

Page 8: ...d the danger of electric shock It is prohibited to touch any terminal of the equipment when power is on otherwise there is danger of electric shock It is prohibited to dismantle any device or parts of...

Page 9: ...ponents under the guidance of professionals Do not continue to use damaged machines otherwise greater damage may occur After replacing the equipment recheck the equipment wiring and parameter settings...

Page 10: ...nal Mark Version a Other variants T Inbuilt output DC reactor applicable to MD500T18 5G MD500T22G Blank None Mark Output Reactor L Inbuilt output AC reactor applicable to MD500T200G L MD500T450G L Not...

Page 11: ...number and model of the drive here Cooling fan For replacement see section 9 3 Fan cover Nameplate See section 1 1 Interface of external operating panel See section A 6 Barcode 20HP The serial number...

Page 12: ...eplate See section 1 1 Interface of external operating panel See section A 6 Barcode The serial number and model of the drive here Live indicator Do not remove install the drive when indicator is lit...

Page 13: ...fan For replacement see section 9 3 Nameplate See section 1 1 Interface of external operating panel See section A 6 Control circuit terminals See section 5 2 5 Cable clamp fix signal cables Housing O...

Page 14: ...ground cable can only be connected to the ground bar after the system is grounded reliably Ground bar Ground the control board Fixing pin of extension card See Appendix A 7 Optional Cards Live indica...

Page 15: ...grounded reliably Ground bar Ground the control board Fixing pin of extension card See Appendix A 7 Optional Cards Fixing pin of extension encoder card Live indicator Do not remove install the drive...

Page 16: ...the AC drive Failure to comply will damage the drive due to static electricity Operating the motor at low speed reduces the cooling effect of the motor and increases motor temperature which may resul...

Page 17: ...ired and recommended breakers fuses and cable Figure 2 1 Benshaw PowerPro Fan and Pump Single AC Drive system composition Note The above figure shows a typical system connection diagram for the Bensha...

Page 18: ...HP 75kW use external brake unit and resistor when required Braking unit Above 100 HP 75kW use external brake unit and resistor when required Dissipates regenerative energy during motor deceleration Ou...

Page 19: ...50 overload 1 5 2 1 3 1 3 7 5 0 7 1 8 9 12 8 16 8 24 7 31 6 36 5 44 4 59 2 74 Rated output current A 460V 110 overload 2 1 3 1 3 7 5 7 1 8 9 12 8 16 8 24 7 31 6 36 5 44 4 59 2 74 89 8 Output voltage T...

Page 20: ...1 249 6 299 9 371 9 420 2 420 2 458 7 512 9 577 641 2 715 1 Rated output current A 460V 110 overload 110 5 148 173 6 207 1 249 6 299 9 371 9 458 7 512 9 512 9 577 641 2 715 1 808 8 868 Output voltage...

Page 21: ...utput voltage automatically when the grid voltage changes through the permissible range Overvoltage and overcurrent stall control The system limits the output current and voltage automatically during...

Page 22: ...Two analog input AI terminals one of which supports only 0 to10V input and the other supports 0 to 10V and 0 to 20 mA current input Available on add on optional cards Five digital input DI terminals O...

Page 23: ...Braking protection Braking unit overload protection Braking resistor short circuit protection Short circuit protection Output phase to phase short circuit protection Output phase to ground short circ...

Page 24: ...AC DRIVE Figure 3 2 1a Mounting Dimensions of RSI PPFP 0001 4 3 B IP20 IM to RSI PPFP 0025 4 3 B IP20 IM Figure 3 2 1b Mounting Dimensions of RSI PPFP 0030 4 3 B IP20 IM to RSI PPFP 0060 4 3 B IP20 I...

Page 25: ...2 0 T3 10 RSI PPFP 0015 4 3 B IP20 IM 128 238 250 140 170 6 3 3 15 RSI PPFP 0020 4 3 B IP20 IM 128 238 250 140 170 6 3 3 T4 20 RSI PPFP 0025 4 3 B IP20 IM 166 266 280 180 170 6 4 3 T5 25 RSI PPFP 0030...

Page 26: ...D1 T10 250 RSI PPFP 0300 4 3 X IP00 IM 240 150 1035 86 1086 1134 300 360 500 13 110 300 RSI PPFP 0350 4 3 X IP00 IM 240 150 1035 86 1086 1134 300 360 500 13 110 T11 350 RSI PPFP 0400 4 3 X IP00 IM 22...

Page 27: ...n Ensure the mounting location is not affected by levels of vibration that exceed 0 6 G Do not install on machines with high vibration 4 Ensure the mounting location is away from direct sunlight dampn...

Page 28: ...25 HP 30 HP A 0 4 10 40 HP 50 HP A 2 0 50 60 HP 200 HP A 2 0 50 Figure 4 1 2b Mounting clearance of a single drive RSI PPFP 0300 4 3 X IP00 IM to RSI PPFP 0700 4 3 X IP00 IM Power Rating Clearance Re...

Page 29: ...nded to install an Air Guide Plate to divert exhaust cooling air from the bottom unit away from the top unit Figure 4 1 2d Installation of an air guide plate 3 Mounting Orientation Always mount the AC...

Page 30: ...ing clearance requirements Ensure there is sufficient space allowed for efficient heat dissipation of the drive and the other devices in the cabinet Mount the AC drive in an upright position for effic...

Page 31: ...nlet mm Effective Area of Cabinet Top Air Outlet mm RSI PPFP 0300 4 3 X IP00 IM 586 31809 50894 RSI PPFP 0350 4 3 X IP00 IM 722 31809 50894 RSI PPFP 0400 4 3 X IP00 IM 789 47713 76341 RSI PPFP 0450 4...

Page 32: ...top fan center HUB RSI PPFP 0250 4 3 X IP00 IM 620 31809 744 RSI PPFP 0300 4 3 X IP00 IM 586 31809 703 RSI PPFP 0350 4 3 X IP00 IM 722 31809 866 RSI PPFP 0400 4 3 X IP00 IM 789 47713 947 RSI PPFP 0450...

Page 33: ...SI PPFP 0300 4 3 X IP00 IM to RSI PPFP 0350 4 3 X IP00 IM Figure 4 1 5a Dimensions of mounting bracket for RSI PPFP 0300 4 3 X IP00 IM to RSI PPFP 0350 4 3 X IP00 IM factory standard M5 self tapping s...

Page 34: ...335 View detail A 211 62 9 580 780 40 9 144 90 5 42 5 22 5 2 5 66 5 41 5 100 100 104 4 125 2 10 525 725 27 5 125 125 6 6 Dimensions of mounting bracket for RSI PPFP 0500 4 3 X IP00 IM to RSI PPFP 0700...

Page 35: ...align the two holes at the front of the guide rail with the studs of the mounting bracket and attach them with two M6 nuts Notes Carefully read the RSI PPVC AXRY RAIL T10_T12 Guide Rail Assembly Instr...

Page 36: ...the AC drive to the beam by using the four mounting holes on the back of the AC drive Removal When removing the drive from the enclosure follow installation steps in reverse order Because the center o...

Page 37: ...eing mounted in the cabinet Use top hoist rings to move or hoist the drive If it is necessary to place the drive in a horizontal position use the top hoist ring and bottom hoist hole when you hoist th...

Page 38: ...PPFP 0060 4 3 B IP20 IM 0 5 HP 50 HP Figure 5 1a Remove and install the cover of drives RSI PPFP 0001 4 3 B IP20 IM to RSI PPFP 0060 4 3 B IP20 IM 0 5 HP 50 HP Push inward on the latch on both sides...

Page 39: ...install the cover of drives RSI PPFP 0075 4 3 B XN01 IM to RSI PPFP 0250 4 3 X IP00 IM 60 HP 200 HP Loosen the four mounting screws from the cover Locate and align the mounting hook at the top of the...

Page 40: ...drives RSI PPFP 0300 4 3 X IP00 IM to RSI PPFP 0700 4 3 X IP00 IM 250 HP 900 HP Loosen the six mounting screws from the cover Locate and align the mounting hook at the top of the cover Align the six...

Page 41: ...Pump Drive J11 RJ45 Interface of external operating panel AM AO 1 0 10V 0 20mA Default value Operating frequency 0 10V F5 07 0 Pulse sequence output 0 100kHz Default value Frequency setting 0 50kHz F5...

Page 42: ...ption R S T Three phase supply input Connect 4 places to three phase power supply DC bus terminals Connect 4 places to external braking unit with AC drive units of 125 HP 90 kW and above BR Braking re...

Page 43: ...wer input Use recommended values in Table 5 2 3b Wire Sizing and Protection Devices WARNING The drive is applicable to systems with neutral point grounded If the drive is used in an IT power system wi...

Page 44: ...4 10 12 M4 T2 RSI PPFP 0010 4 3 B IP20 IM 14 10 21 14 10 12 M4 T3 RSI PPFP 0015 4 3 B IP20 IM 10 8 49 10 6 28 M5 T3 RSI PPFP 0020 4 3 B IP20 IM 10 8 49 10 6 28 M5 T4 RSI PPFP 0025 4 3 B IP20 IM 8 6 49...

Page 45: ...4 3 B IP20 IM 3 x 16 16 3 x 16 15 0 M6 100 FWH 100B 65 80 RSI PPFP 0050 4 3 B IP20 IM 3 x 16 16 3 x 16 18 0 M6 100 FWH 100B 65 80 RSI PPFP 0060 4 3 B IP20 IM 3 x 25 16 3 x 25 18 0 M6 125 FWH 125B 80 1...

Page 46: ...mic brake module DO NOT reverse the poles and Use a cable not exceeding 10m to connect DC bus terminals to the external braking unit Use twisted pair wires or close pair wires for this connection Fire...

Page 47: ...Do not connect the grounding PE terminal of the drive to the neutral conductor of the power system Refer to Table 5 2 3b for proper wire sizing and protection devices Use the proper grounding cable w...

Page 48: ...output by default AI2 input impedance selection 500 by default 250 selectable AI2 input selection voltage input by default I V J7 J9 J10 10V GND AI2 GND AI2 AO1 DI1 FM DI2 DO1 DI3 CME DI4 COM DI5 OP...

Page 49: ...ce 1 39 k Voltage range for inputs 9 to 30 V DI2 OP Digital input 2 DI3 OP Digital input 3 DI4 OP Digital input 4 DI5 OP High speed pulse input In addition to having the same features as DI1 to DI4 DI...

Page 50: ...panel are shown in the following figure A remote external LED RSI PPVC AXRY RMKP LED or LCD RSI PPVC AXRY RMKP LCD operating panel is available as an option The LCD operating panel allows you to copy...

Page 51: ...E FLASHING indicates under serial communication control FWD REV Forward and reverse rotation indicators FED REV OFF indicates forward motor rotation FED REV ON indicates reverse motor rotation TUNE TC...

Page 52: ...ng function F7 02 Perform a reset operation when the drive is in the FAULT status Multifunction Perform a function switchover as defined by the setting of F7 01 For details refer to 6 1 9 Multifunctio...

Page 53: ...then it is not possible to modify that parameter There are two possible reasons for this 1 The function parameter you have selected is read only Examples of read only parameters are Output Frequency...

Page 54: ...n code group When FP 02 1x When FP 02 x1 Press to cycle through function code groups in positive sequence Press to cycle through function code groups in reserve sequence When FP 02 0x tens position is...

Page 55: ...l are default and can be edited by the user If a function code in group FE is set to F0 00 it indicates that no parameter is defined by the user If is displayed after you press it indicates that the u...

Page 56: ...adecimal number H 001F is displayed 3 Press to convert each bit of F7 03 The reference is as follows You can view the other parameters in the same way The mapping of each bit of F7 03 F7 04 and F7 05...

Page 57: ...g time Min Input pulse frequency Hz Communication reference Reserved Main frequency display Hz Auxiliary frequency display Hz 15 14 13 12 11 10 9 8 Length value PLC stage Load speed PID reference Inpu...

Page 58: ...9 MF K Key Function Function Code Parameter Name Default Setting Range Description F7 01 MF K key function selection 0 0 MF K disabled The key has no function 1 Switchover between operating panel and...

Page 59: ...ter and can be set only by the manufacturer Function Code Name Setting Range Default Change Group F0 Standard Parameters F0 00 G P type display 1 G constant torque load 2 P fan or pump Model dependent...

Page 60: ...4 to max frequency F0 10 50 00 Hz F0 13 Frequency reference upper limit offset 0 00 Hz to max frequency F0 10 0 00 Hz F0 14 Frequency reference lower limit 0 00 Hz to frequency upper limit F0 12 0 00...

Page 61: ...03 Rated motor current 0 01 to 655 35 A AC drive power 55 kW 0 1 to 6553 5 A AC drive power 55 kW Model dependent F1 04 Rated motor frequency 0 01 Hz to max frequency Model dependent F1 05 Rated motor...

Page 62: ...I3 4 Pulse reference DI5 5 Multi reference 6 Simple PLC 7 PID reference 8 Serial comms Note 100 0 corresponds to the rated motor voltage 0 F3 14 Digital setting of voltage for V F separation 0 V to ra...

Page 63: ...DC injection braking 33 External fault normally closed NC input 34 Frequency modification enabled 35 PID action direction reverse 36 External STOP terminal 1 37 Running command switchover terminal 2 3...

Page 64: ...ge of pulse min input 100 0 to 100 0 0 0 F4 30 Pulse max input F4 28 to 100 00 kHz 50 00kHz F4 31 Corresponding percentage of pulse max input 100 0 to 100 0 100 0 F4 32 Pulse filter time 0 00s to 10 0...

Page 65: ...28 Current 1 reached 29 Current 2 reached 30 Timing duration reached 31 AI1 input limit exceeded 32 Load lost 33 Reverse running 34 Zero current status 35 IGBT temperature reached 36 Software current...

Page 66: ...1 From power frequency 2 From max frequency 0 F6 02 Speed of catching a spinning motor 1 to 100 20 F6 03 Start frequency 0 00 Hz to 10 00 Hz 0 00 Hz F6 04 Start frequency holding time 0 0s to 100 0s...

Page 67: ...ge V Bit12 Count value Bit13 Length value Bit14 Load speed display Bit15 PID reference 1F F7 04 LED display running parameters 2 0000 to FFFF Bit00 PID feedback Bit01 PLC stage Bit02 Pulse reference k...

Page 68: ...500 0s Model dependent F8 06 Deceleration time 3 0 0s to 6500 0s Model dependent F8 07 Acceleration time 4 0 0s to 6500 0s 0 0s F8 08 Deceleration time 4 0 0s to 6500 0s 0 0s F8 09 Frequency jump 1 0...

Page 69: ...rated motor current 0 0 F8 40 Detection level of current 2 0 0 to 300 0 rated motor current 100 0 F8 41 Detection width of current 2 0 0 to 300 0 rated motor current 0 0 F8 42 Timing function 0 Disabl...

Page 70: ...type 0 No fault 1 Reserved 2 Overcurrent during acceleration 3 Overcurrent during deceleration 4 Overcurrent at constant speed 5 Overvoltage during acceleration 6 Overvoltage during deceleration 7 Ove...

Page 71: ...st fault F9 39 Bus voltage upon 1st fault F9 40 DI state upon 1st fault F9 41 DO state upon 1st fault F9 42 AC drive state upon 1st fault F9 43 Power on time upon 1st fault F9 44 Running time upon 1st...

Page 72: ...ion for continuing to run upon fault 0 Current running frequency 1 Frequency reference 2 Frequency upper limit 3 Frequency lower limit 4 Backup frequency upon abnormality 0 F9 55 Backup frequency upon...

Page 73: ...reference and feedback range 0 to 65535 1000 FA 05 Proportional gain Kp1 0 0 to 1000 0 20 0 FA 06 Integral timeTi1 0 01s to 10 00s 2 00s FA 07 Differential timeTd1 0 000s to 10 000s 0 000s FA 08 PID o...

Page 74: ...1 to 65535 1000 FB 09 Designated count value 1 to 65535 1000 Group FC Multi Reference and Simple PLC Function FC 00 Reference 0 100 0 to 100 0 0 0 FC 01 Reference 1 100 0 to 100 0 0 0 FC 02 Reference...

Page 75: ...ple PLC reference 8 0 0s h to 6553 5s h 0 0s h FC 35 Acceleration deceleration time of simple PLC reference 8 0 to 3 0 FC 36 Running time of simple PLC reference 9 0 0s h to 6553 5s h 0 0s h FC 37 Acc...

Page 76: ...8 O 1 3 No check data format 8 N 1 Valid for Modbus 0 FD 02 Local address 0 Broadcast address 1 to 247 Valid for Modbus PROFIBUS DP and CANlink 1 FD 03 Modbus response delay 0 to 20 ms Valid for Modb...

Page 77: ...FE 21 User defined parameter 21 U0 69 FE 22 User defined parameter 22 F0 00 FE 23 User defined parameter 23 F0 00 FE 24 User defined parameter 24 F0 00 FE 25 User defined parameter 25 F0 00 FE 26 User...

Page 78: ...tion selection 0 to 59 0 A1 04 VDI5 function selection 0 to 59 0 A1 05 VDI active state setting mode Units position VDI1 Tens position VDI2 Hundreds position VDI3 Thousands position VDI4 Ten thousands...

Page 79: ...Rated motor current 0 01 to 655 35 A AC drive power 55 kW 0 1 to 6553 5 A AC drive power 55 kW Model dependent A2 04 Rated motor frequency 0 01 Hz to max frequency Model dependent A2 05 Rated motor s...

Page 80: ...1 7 corresponds to F2 12 0 A2 50 Digital setting of torque limit in speed control regenerative 0 0 to 200 0 150 0 A2 51 Excitation adjustment proportional gain 0 to 20000 2000 A2 52 Excitation adjustm...

Page 81: ...04 AI curve 4 inflexion 2 input A6 02 to A6 06 6 00V A6 05 Corresponding percentage of AI curve 4 inflexion 2 input 100 0 to 100 0 60 0 A6 06 AI curve 4 max input A6 04 to 10 00V 10 00V A6 07 Corresp...

Page 82: ...to 100 0 0 0 A7 04 Selection of PLC program controlling the AO1 output 0 0 to 100 0 0 0 A7 05 Selection of PLC program controlling digital output In decimal Units position FMR Tens position Relay 1 Hu...

Page 83: ...AC 07 AI2 displayed voltage 2 10 00V to 10 000V Factory corrected AC 08 AI3 measured voltage 1 10 00V to 10 000V Factory corrected AC 09 AI3 displayed voltage 1 10 00V to 10 000V Factory corrected AC...

Page 84: ...urrent mA before correction 0 001V 0 01mA 7016H U0 23 AI3 voltage before correction 0 001V 7017H U0 24 Linear speed 1m Min 7018H U0 25 Current power on time 1Min 7019H U0 26 Current running time 0 1Mi...

Page 85: ...a fault Bit3 Target frequency reached Bit4 to Bit7 Reserved Bit8 to Bit15 Fault code 7043H U0 69 Speed of transmitting DP 0 01 Hz 0 00 Hz to maximum frequency 7044H U0 70 Motor speed of transmitting...

Page 86: ...r with no load and check if I O and other logical functions are normal or not Stop the motor finishing commissioning Record the modified parameters Run the motor with load and check if the motor runs...

Page 87: ...to F1 04 according to motor nameplate SetV F curve according to load type Set F1 06 to F1 10 according to motor parameters F1 37 3 Complete static auto tuning F1 37 2 Dynamic auto tuning Can the load...

Page 88: ...djustment 501 Restore user backup parameters Restore parameters backed up by setting FP 01 to 4 7 3 CHECKLIST BEFORE POWER ON 7 4 DISPLAY AFTER POWER ON 7 5 PARAMETER INITIALIZATION Item Content Volta...

Page 89: ...n about the keys refer to Chapter 4 Panel Operations 7 6 MOTOR CONTROL 7 7 START STOP RUNNING COMMAND 7 7 1 Start Stop Operating Panel 7 7 2 Start Stop DI Function Code Description Scenario F0 01 Moto...

Page 90: ...is open motor stops regardless of matter whether K2 is open or closed Function Code Parameter Name Value Function Description F4 11 Terminal I O control mode 0 Two wire control mode 1 F4 00 DI1 funct...

Page 91: ...sed after you press SW2 motor rotates in forward direction with K open and in reverse direction with K closed Motor stops immediately when SW1 opens SW1 must remain closed during START sequence and du...

Page 92: ...pplicable to drive equipment requiring startup torque such as a cement mixer 7 8 START THE AC DRIVE 7 8 1 Start Mode 0 Direct start 1 Catching a spinning motor F6 00 Start mode Default 0 Setting Range...

Page 93: ...ation It can improve quick response of asynchronous motors and shorten acceleration time The frequency curve is shown in the following figure 7 8 2 Start Frequency 2 Pre excited Start Figure 7 8 1c Pr...

Page 94: ...to use for these function codes parameters produce higher pulse frequencies Value 100 corresponds to a pulse frequency of 100 kHz F5 06 indicates attributes of internal running parameters Terminal Cor...

Page 95: ...g with no load F1 37 2 Applied to applications where motor can be disconnected from load Best Dynamic auto tuning with load F1 37 2 Applied to applications where motor cannot be disconnected from load...

Page 96: ...tor to accelerate decelerate and run in forward reverse direction The RUN indicators becomes ON and auto tuning lasts for about 2 minutes After the preceding display disappears and the operating panel...

Page 97: ...ture below 50 C Failure to comply may result in overheating or even fire Tighten all screws based on the specified tightening torque Failure to comply may result in fire or electric shock Always confi...

Page 98: ...esult in an increase in the leakage current of the motor Overvoltage detected when heavy load is suddenly removed or during deceleration Ensure that F3 23 overvoltage stall enable is enabled Increase...

Page 99: ...ting panel for detailed information of the most recent three faults including fault type and frequency current bus voltage DI DO state accumulative power on time and accumulative running time at occur...

Page 100: ...crease deceleration time The overcurrent stall prevention parameters are set improperly Ensure that current limit is enabled F3 19 1 The setting of current limit level F3 18 is too high Adjust it betw...

Page 101: ...on parameters are set improperly Ensure that the voltage limit function is enabled F3 23 1 The setting of voltage limit F3 22 is too high Adjust it between 770V and 700V The setting of frequency gain...

Page 102: ...r is in abnormal state Check the cable of host computer Communication cable is abnormal Check the communication cables The serial port communication protocol F0 28 of extension communication card is s...

Page 103: ...s is too low Replace with a drive of higher power class Motor switchover fault during running Motor winding is damaged Motor switchover via terminal during drive running of the AC drive Perform motor...

Page 104: ...g fan Short circuit exists in wiring of control terminals Eliminate short circuit fault in control circuit wiring 5 Err14 IGBT overheat is detected frequently The setting of carrier frequency is too h...

Page 105: ...ct the agent or Benshaw 10 Err17 is detected upon power on or running The pre charge relay or contactor is not closed Check whether the relay contact or cable is loose Check whether the relay or conta...

Page 106: ...y details Remember to install the covers or protective guards as specified first and then perform operations in accordance with instructions Tighten all terminal screws based on specified tightening t...

Page 107: ...g items routinely to avoid deterioration in performance or product Copy this checklist and sign the Checked column after each inspection Inspection Item Inspection Points Solutions Checked Motor Inspe...

Page 108: ...onents with poor contact Inspect for loose terminal screws Inspect for control cables with cracked insulation Clear away foreign matter on the surface of control cables and terminals Replace damaged o...

Page 109: ...0 IM 1 RSI PPFP 0015 4 3 B IP20 IM 1 RSI PPFP 0020 4 3 B IP20 IM 2 RSI PPFP 0025 4 3 B IP20 IM 2 RSI PPFP 0030 4 3 B IP20 IM 1 RSI PPFP 0040 4 3 B IP20 IM 1 RSI PPFP 0050 4 3 B IP20 IM 1 RSI PPFP 0060...

Page 110: ...ir flow direction 2 Plug the fan power cable into the socket as shown in the figure above 4 Insert the two guide pins into the square holes and then press in the hook 3 Install the fan into the drive...

Page 111: ...rrect air flow direction 2 Install the fan cover and fan into the drive and ensure that the four mounting pins are aligned as shown by imaginary lines in Step 3 above 3 Keep air flow direction upward...

Page 112: ...w 1 Install the fan in reverse order Pay attention to the correct air flow direction 2 Align the fan box to the rail and push it into the drive 3 Connect the fan power cable connectors first before fi...

Page 113: ...sonable repair expenses will be charged A reasonable repair fee will be charged for damages that occur within 24 months due to the following causes 1 Improper operation without following the instructi...

Page 114: ...aking frequency in different applications are listed in Table A 1 2 Application Elevator Winding Unwinding Centrifuge Occasional Braking Load General Application Braking Frequency Duty Cycle 20 to 30...

Page 115: ...AC 2 5 2 375 RSI PPVC AXRY DBRK 200 2 27000W 4 1 2 Input voltage 440VAC 3 0 2 RSI PPFP 0500 4 3 X IP00 IM 400 RSI PPVC AXRY DBRK 0200 3 20000W 4 3 3 Input voltage 440VAC 2 5 3 400 RSI PPVC AXRY DBRK 2...

Page 116: ...nit mm RSI PPVC AXRY DBRK 200 Figure A 2 1a Mounting dimensions of braking unit mm Figure A 2 1b Mounting clearance of braking unit mm Notes For use and installation of braking unit refer to the Braki...

Page 117: ...igure A 2 2a Through hole mounting of RSI PPFP 0001 4 3 B IP20 IM to RSI PPFP 0060 4 3 B IP20 IM Fit the bracket to the housing and secure screws at both sides Secure the drive to the rear of the supp...

Page 118: ...3 B IP20 IM RSI PPVC AXRY FLNG FRI RSI PPFP 0025 4 3 B IP20 IM Table A 2 2 Through hole mounting models Through Hole Mounting Model Applicable AC Drive Model RSI PPVC AXRY FLNG FRA RSI PPFP 0030 4 3 B...

Page 119: ...UGH HOLE MOUNTING BRACKET Figure A 2 3a Dimensions of through hole mounting bracket and hole of RSI PPFP 0001 4 3 B IP20 IM to RSI PPFP 0005 4 3 B IP20 IM 4 5 130 60 5 30 5 180 155 171 241 20 5 200 20...

Page 120: ...A 2 3b Dimensions of through hole mounting bracket and hole of RSI PPFP 07H5 4 3 B IP20 IM to RSI PPFP 0010 4 3 B IP20 IM 130 144 70 5 162 30 5 180 241 155 171 20 5 20 5 200 155 147 11 5 180 203 4 M4...

Page 121: ...re A 2 3c Dimensions of through hole mounting bracket and hole of RSI PPFP 0015 4 3 B IP20 IM to RSI PPFP 0020 4 3 B IP20 IM 4 5 140 73 5 170 155 45 190 280 174 190 174 158 31 5 253 190 8 4 M4 screw 1...

Page 122: ...nshaw com 122 Figure A 2 3d Dimensions of through hole mounting bracket and hole of RSI PPFP 0025 4 3 B IP20 IM 195 31 220 214 230 214 198 8 31 5 220 283 310 15 280 15 180 73 5 170 4 M4 screw APPENDIX...

Page 123: ...re A 2 3e Dimensions of through hole mounting bracket and hole of RSI PPFP 0030 4 3 B IP20 IM to RSI PPFP 0040 4 3 B IP20 IM 4 6 210 227 70 240 380 15 15 350 243 260 243 232 5 5 60 240 360 96 5 192 4...

Page 124: ...re A 2 3f Dimensions of through hole mounting bracket and hole of RSI PPFP 0050 4 3 B IP20 IM to RSI PPFP 0060 4 3 B IP20 IM 225 267 70 290 430 15 15 400 283 300 283 270 6 5 56 5 290 403 125 220 4 7 4...

Page 125: ...2 3g Dimensions of through hole mounting bracket and hole of RSI PPFP 0075 4 3 B XN01 IM to RSI PPFP 0100 4 3 B XN01 IM 318 85 30 542 28 525 5 450 600 345 380 345 325 10 57 450 548 300 145 5 269 3 4 M...

Page 126: ...3h Dimensions of through hole mounting bracket and hole of RSI PPFP 0125 4 3 B XN01 IM to RSI PPFP 0175 4 3 X XN01 IM 10 11 4 M8 screw 355 72 470 630 23 5 580 554 26 5 383 418 383 363 470 588 52 5 10...

Page 127: ...i Dimensions of through hole mounting bracket and hole of RSI PPFP 0200 4 3 X XN01 IM to RSI PPFP 0250 4 3 X IP00 IM 420 165 5 650 915 874 37 24 976 455 491 455 650 145 5 923 427 5 13 75 400 176 315 4...

Page 128: ...Y RAILCBLCLM T2 RSI PPFP 07H5 4 3 B IP20 IM RSI PPFP 0010 4 3 B IP20 IM RSI PPVC AXRY RAILCBLCLM T3 RSI PPFP 0015 4 3 B IP20 IM RSI PPFP 0020 4 3 B IP20 IM RSI PPVC AXRY RAILCBLCLM T4 RSI PPFP 0025 4...

Page 129: ...rotection may be affected 4 A short circuit in the motor or the cables may damage the drive It is recommended to perform a hi pot or megger test after installation Disconnect the drive during the test...

Page 130: ...he following figures show its appearance and keys Figure A 6a Appearance of the external LCD operating panel RSI PPVC AXRY RMKP LCD Figure A 6b Mounting dimensions Note The mounting base bezel for the...

Page 131: ...e Benshaw PowerPro Fan and Pump Single AC Drive supports two types of I O cards one type of PC programming card and four types of field bus cards Modbus RTU Profibus DP2 CANLink CANOpen Refer to secti...

Page 132: ...le for models of 20 HP or above RSI PPVC AXRY IOMOD STD Mini I O extension card Provides three extra DI terminals Available for all models RSI PPVC AXRY COMM CLNK CANlink communication card Supports C...

Page 133: ...e B 2a Terminal descriptions of RSI PPVC AXRY COMM MDBS Terminal Terminal Name Function Description Terminal Arrangement J2 485 RS485 positive input RS485 communication terminal with isolation input 4...

Page 134: ...power terminal 1 Connect to 24V by the jumper J8 by default 2 When applying an external power supply remove the jumper J8 and connect the OP1 to the external power supply DO2 CME Digital output 2 1 Op...

Page 135: ...istor matching selection Matching terminal resistor Not matching terminal resistor S2 RS485 terminal resistor matching selection 1 and 2 set to ON matching terminal resistor 1 and 2 set to OFF not mat...

Page 136: ...ording to actual need CN1 DI6 OP2 to DI8 OP2 Three digit inputs 1 Optically coupled isolation compatible with dual polarity inputs 2 Input resistance 3 3 k for DI6 and DI7 2 4 k for DI8 3 Voltage rang...

Page 137: ...and initiates communication to perform parameter read or write operations on slaves The other devices slaves provide data to respond to query or operations from the master At the same moment either t...

Page 138: ...s not support reading and writing of bytes or bits In theory the host computer can read several consecutive parameters n can reach up to 12 but the last parameter it reads must not jump to the next pa...

Page 139: ...RC based error check field The CRC field checks content of the entire message The CRC field is two bytes containing a 16 bit binary value The CRC field is calculated by the transmitting device and the...

Page 140: ...of parameters when modifying them Parameter Group Visited Address Parameter Address in RAM F0 to FE 0xF000 to 0xFEFF 0x0000 to 0x0EFF A0 to AC 0xA000 to 0xACFF 0x4000 to 0x4CFF U0 0x7000 to 0x70FF B...

Page 141: ...running time 100CH AI3 voltage 101CH Pulse input frequency unit 1Hz 100DH Counting value input 101DH Communication reference 100EH Length value input 101EH Actual feedback speed 100FH Load speed 101F...

Page 142: ...ground 0003 Overcurrent during deceleration 0018 Reserved 0004 Overcurrent at constant speed 0019 Reserved 0005 Overvoltage during acceleration 001A Accumulative running time reached 0006 Overvoltage...

Page 143: ...sets the interval between the AC drive receiving data and the AC drive sending data to the host computer If response delay is shorter than system processing time system processing time will prevail If...

Page 144: ...1 00 00 Printed in the USA Visit us online at benshaw com and benshawexpress com or contact BENSHAW Inc 615 Alpha Drive Pittsburgh PA 15238 Phone 412 968 0100 Fax 412 968 5415 BENSHAW Canada 550 Brigh...

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