BendPak XPR-9FS Installation And Operation Manual Download

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PARTS INVENTORY

Be sure to take a complete inventory of parts prior to beginning installation.

When removing the lift from shipping angles pay close attention as the posts

can slide and can cause injury. Prior to removing the bolts make sure the

posts are held securely by a fork lift or some other heavy lifting devise.

Description

Qty.

Floorplate

Front Arm Assembly

Rear Arm Assembly

Offside Column with Lift Head Assembly

Powerside Column with Lift Head Assembly

Hydraulic Cylinder

Parts Box

(Packing List Enclosed)

Parts Bag

(Packed in Part Box)

Hydraulic Power Unit

Assembly View

Summary of Contents for XPR-9FS

Page 1: ...uipment without reading this manual and the important safety instructions shown inside 1645 Lemonwood Dr Santa Paula CA 93060 USA Toll Free 1 800 253 2363 Tel 1 805 933 9970 Fax 1 805 933 9160 wwwbendpak com Keep this operation manual near the machine at all times Make sure that ALL USERS read this manual 9 000 POUND CAPACITY SURFACE MOUNTED TWO POST LIFTS MODELS XPR 9FS XPR 9FXS VERSION A PLEASE ...

Page 2: ... repair or replace at their option for the warranty period those parts returned to the factory freight prepaid which prove upon inspection to be defective BendPak Inc will pay labor costs for the first 12 months only on parts returned as previously described The warranty does not extend to defects caused by ordinary wear abuse misuse shipping damage improper installation voltage or lack of require...

Page 3: ...he lift for correct initial function Read and follow the safety instructions Keep them readily available for machine operators Make certain all operators are properly trained know how to safely and correctly operate the unit and are properly supervised Allow unit operation only with all parts in place and operating safely Carefully inspect the unit on a regular basis and perform all maintenance as...

Page 4: ...ions 13 Step 5 Site Layout 13 Step 6 Installing Powerside Columns 14 Step 7 Installing Offside Columns 14 Step 8 Mounting Power Unit 15 Step 9 Installing Safeties and Safety Cables 16 18 Step 10 Installing Hydraulic Hoses 19 20 Step 11 Installing Equalizer Cables 20 21 Step 12 Installing Powerside and Offside Safety Covers 22 Step 13 Installing Lift Arms 23 25 Carriage Stop Bolt Installation 26 St...

Page 5: ...ator or bystander or damage to property or lift Failure to follow danger warning and caution instructions may lead to serious personal injury or death to operator or bystander or damage to property Please read entire manual prior to installation Do not operate this machine until you read and understand all the dangers warnings and cautions in this manual For additional copies or further informatio...

Page 6: ... is approved by the manufacturer 7 DO NOT override self closing lift controls 8 REMAIN CLEAR of lift when raising or lowering vehicle 9 CLEAR AREA if vehicle is in danger of falling 10 ALWAYS INSURE that the safeties are engaged before any attempt is made to work on or near vehicle 11 DRESS PROPERLY Non skid steel toe footwear is recommended when operating lift 12 GUARD AGAINST ELECTRIC SHOCK This...

Page 7: ...stall or use this lift outdoors CONCRETE SPECIFICATIONS LIFT MODEL CONCRETE REQUIREMENTS 9 000 Lb Models 4 Min Thickness 3 000 PSI DANGER ALL MODELS MUST BE INSTALLED ON 3000 PSI CONCRETE ONLY CONFORMING TO THE MINIMUM REQUIREMENTS SHOWN ABOVE NEW CONCRETE MUST BE ADEQUATELY CURED BY AT LEAST 28 DAYS MINIMUM Rotary Hammer Drill or Similar 3 4 Masonry Bit Hammer 4 Foot Level Open End Wrench Set SAE...

Page 8: ...injury Prior to removing the bolts make sure the posts are held securely by a fork lift or some other heavy lifting devise Description Qty Floorplate 1 Front Arm Assembly 2 Rear Arm Assembly 2 Offside Column with Lift Head Assembly 1 Powerside Column with Lift Head Assembly 1 Hydraulic Cylinder 2 Parts Box Packing List Enclosed 1 Parts Bag Packed in Part Box 1 Hydraulic Power Unit 1 Assembly View ...

Page 9: ...end towards the bottom of the Column and curving the other end into the bottom of the Lift Head See Fig 3 3 Connecting the Lifting Chain to the Lift Head 5 Determine the proper orientation of the Chain Connector The Chain Connector must be installed with the Hole for the Chain Master Link offset as shown See Fig 3 4 6 Connect the Chain Connector to the Chain using the Chain Master Link Bend the Co...

Page 10: ... Chain Connector to the Chain Connector Bracket on the Column Base Plate Insure that the Chain Connector is installed with the Hole for the Chain Master Link offset as shown above Install and tighten the Socket Head Cap Screws and Nyloc Nuts See Fig 3 10 13 Install the Cylinder Chain Roller on to the Cylinder Rod Lay the Cylinder and Roller Assy into the Column on top of the Chain Insure that the ...

Page 11: ... towards to the top of the Columns just enough to gain access to the Port on the base of the Cylinder Remove the Hair Clip pins and remove the Bottom Sheave Cover See Figs 4 1 4 2 2 Install the 90 3 8 Fitting into the Cylinder port using Teflon tape on the pipe threads See Fig 4 3 3 Assemble the Tube Fitting and 3 8 to 1 4 Hose Fitting together Use Teflon tape on all pipe threads making sure that ...

Page 12: ... the Column above the Carriage See Fig 4 7 7 Bolt the Top Plate Assembly to the Column using the M10 Bolts Washers and Nuts provided in the parts box See Fig 4 8 8 Repeat Step 4 Items 1 7 for the Offside Column 9 Stand the Columns up and place them in position to be mounted to the floor 10 Proceed to Step 5 NOTE REFER TO STEP 11 FOR CABLE ROUTING DETAILS ROUTE BUTTON END OF CABLES PRIOR TO STANDIN...

Page 13: ...lumn locations Keep all dimensions and squareness within 1 8 or malfunctioning of the lift can occur 4 After the Column locations are properly marked use a chalk or crayon to make an outline of the Column on the floor at each location using the Column base plates as a template See Fig 5 1 5 Double check all dimensions and make sure that the layout is perfectly square Fig 4 1 FLOOR PLAN LAYOUT Mode...

Page 14: ... plate so that when the anchor bolts are tightened the columns will be plumb See Fig 6 3 6 If installing the Optional Foot Guards place foot guards on left and right side as shown See Fig 6 4 7 With the shims and anchor bolts in place tighten by securing the nut to the base then turning 3 5 full turns clockwise DO NOT use an impact wrench for this procedure See Fig 6 4 STEP 7 Installing The OFFSID...

Page 15: ...o pump can occur The power unit must be kept dry Damage to power unit caused by water or other liquids such as detergents acid etc is not covered under warranty Operate lift only between temperatures of 41 104 F Improper electrical hook up can damage motor and will not be covered under warranty Motor can not run on 50HZ without a physical change in motor Use a separate breaker for each power unit ...

Page 16: ...16 STEP 9 Installing the Safeties and Safety Cable 1 Install the Upper and Lower Safety Weldments into each respective Column See Figs 9 1 thru 9 4 Fig 9 1 Fig 9 2 Fig 9 3 Fig 9 4 ...

Page 17: ...owards the Powerside Column See Figs 9 7 9 8 5 Route the Safety Cable up the Power Side Column going towards the Power Side Safety Cable Pulley 6 Route the Safety Cable over the Power Side Safety Cable Pulley through the hole in the Column and over the top Pin on the Safety Handle Insert the Cable end through the hole on the threaded Pin See Fig 9 9 7 Pull the slack out the Safety Cable and hold t...

Page 18: ...peration of both Safety Assemblies and adjust Cable tension as required CAUTION MAKE SURE TO TIGHTEN BOTH NUTS EQUALLY SO AS TO KEEP THE SAFETY CABLE CENTERED DANGER ENSURE THAT BOTH THE POWERSIDE OFFSIDE SAFETIES ENGAGE PROPERLY PRIOR TO LIFT OPERATION Fig 9 9 ...

Page 19: ...r access Connect the Offside Cylinder Hose to the Tube Fitting Assy of the Offside Cylinder See Fig 10 3 7 Connect the Powerside Hose Assy to the Tube Fitting of the Powerside Cylinder Run the Power Unit Hose Assy though the Retaining Clips on the Base Plate See Fig 10 4 WARNING WHEN ROUTING THE HYDRAULIC HOSE THROUGH THE COLUMNS MAKE SURE TO ROUTE THROUGH THE RETAINING RINGS WELDED INSIDE EACH CO...

Page 20: ...de Column and connect to the Power Unit Fitting See Fig 10 5 STEP 11 Routing the Equalizer Cables WARNING WHEN THE CABLE ADJUSTING NUTS BOTTOM OUT ON THE THREADED END OF THE CABLE CONNECTOR AND THERE IS STILL SLACK IN THE CABLES THE CABLES HAVE STRETCHED BEYOND THE SAFE USEFUL LENGTH AND NEED TO BE REPLACED WITH FACTORY APPROVED CABLE ASSEMBLIES DO NOT PLACE WASHERS SPACERS OR OTHER DEVICES TO SHO...

Page 21: ... the Base Plate Pulley across the floor to the opposite Base Plate Pulley See Fig 11 4 5 Run the threaded Cable end up to the U shaped Slot in the Carriage 6 Feed the threaded end up through the U shaped slot in the Carriage Place Washer and Nylock Nut on the Threaded end and tighten till the Cable is just taut See Fig 11 5 7 Reinstall the Pulleys Bottom Sheave Covers and Hair Pins 8 Repeat the pr...

Page 22: ...Safety Cover 1 After Safeties have been adjusted and checked for proper operation install and tighten Powerside Safety Cover and Offside Safety Cover mounting Bolts See Fig 12 1 and 12 2 22 Fig 12 2 Fig 12 1 THIS SPACE INTENTIONALLY LEFT BLANK ...

Page 23: ...m Assy on the Lift Heads See Fig 13 3 2 Install the Left Head pins into the Lift Head and through the holes in the Arm Assy See Fig 13 1 3 Install the Snap Ring into the groove in the Lift Head Pin the under side of the Lift Head See Fig 13 2 Fig 13 1 Fig 13 2 Fig 13 3 ...

Page 24: ... 8 Ensure that the Arms do not move when a force of approximately 100 pounds or less is applied laterally to the fully extended arms 9 Adjust the Gear ring on the Arm as necessary to ensure smooth operation and solid engagement of all four Arm Restraint Pin Assemblies with the Arm Restraint Gear Ring EACH ARM RESTRAINT ASSEMBLY MUST BE INSPECTED AND ADJUSTED AS NEEDED BEFORE EACH AND EVERY TIME TH...

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Page 26: ...ion inspection These instructions must be followed to insure proper installation and operation of your lift Failure to comply with these instructions can result in serious bodily injury and or death and or void product warranty Manufacturer will assume no liability for loss or damage of any kind expressed or implied resulting from improper installation or use of this product ...

Page 27: ...ay fuse or circuit breaker For 208 230 volt single phase use a 25 amp fuse For 208 230 volt three phase use a 20 amp fuse For 380 440 volt three phase use a 15 amp fuse Installation and adjustment DO NOT attempt to raise vehicle until a thorough operation check has been completed All wiring must be performed by a certified electrician only DANGER DO NOT PERFORM ANY MAINTENANCE OR INSTALLATION OF A...

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Page 29: ... Locks are cleared and free 6 Continue pressing the raise button until the Cables get taught and the lift starts to move 8 KEEP HANDS AND FEET CLEAR Remove hands and feet from any moving parts Keep feet clear of lift when lowering Avoid pinch points 9 Check all MAIN SAFETY LOCKS to make sure they move freely and spring back to the lock position when released Lubricate all SAFETY PIVOT points with ...

Page 30: ...ts Check For Overhead Obstructions Lift Arms Level All Screws Bolts and Pins Secured Surrounding Area Clean Operation Maintenance and Safety Manuals on Site STEP 16 Lubrication 1 After installation and start up has been completed lubricate lift components as described below See Fig 16 1 NOTE THERE WILL BE INITIAL STRETCHING OF THE CABLES AND OR WITH INCREASED LOADS ADJUST THE CABLES AS OUTLINED AB...

Page 31: ...31 OPTIONAL EQUIPMENT INSTALLATION ...

Page 32: ... to the outside of the 4 Lift Arm Assemblies Tighten the Hex Head Bolts See Fig 1 2 OPTIONAL FOOT GUARD INSTALLATION OPTIONAL FRAME CRADLE AND SCREW PAD ADAPTERS Optional Equipment available through your Authorized BendPak Dealer ...

Page 33: ...e with the lift manufacturer s instructions or ANSI ALI ALOIM 2000 American National Standard for Automotive Lifts Safety Requirements for Operation Inspection and Maintenance and The Employer Shall ensure that lift maintenance personnel are qualified and that they are adequately trained in the maintenance of the lift Shall maintain the periodic inspection and maintenance records recommended by th...

Page 34: ...ontrols they are designed to return to the Off or Neutral position when released DO NOT remove or disable arm restraints ALWAYS remain clear of lift when raising or lowering vehicles ALWAYS use safety stands when removing or installing heavy components DO NOT go under raised vehicle if safety locks are not engaged NEVER LEAVE LIFT IN ELEVATED CONDITION unless all Safety Locks are engaged AVOID exc...

Page 35: ...ere may be a label located on the right front door jamb area showing specific vehicle lift points TYPICAL LIFTING POINTS 4 Position vehicle for proper weight distribution arms under vehicle to allow adapters to contact at the manufacturer s recommended pick up points WARNING To avoid personal injury and or property damage permit only trained personnel to operate lift After reviewing these instruct...

Page 36: ...vehicle center of gravity or have the vehicle center of gravity determined at a vehicle scale Load the vehicle with the enter of gravity midway between adapters Make sure vehicle is neither front nor rear heavy and select the proper configuration for the vehicle to be lifted symmetric asymmetric as shown below Center of balance should be midway between adapters ...

Page 37: ... will contact the highest point on the vehicle WHILE USING LIFT Avoid excessive rocking of vehicle while on lift Always use safety stands as needed or when removing or installing heavy components TO LOWER THE LIFT 1 Remove all tools or other objects from the lift area 2 Raise lift off safety locks Make sure you raise the lift by at least two inches to allow adequate clearance for the locks to clea...

Page 38: ...l purpose oil or WD 40 Weekly Check all cable connections bolts and pins to insure proper mounting Monthly Check equalizer cable tension Adjust per lift installation instructions Monthly Lubricate locking latch shafts Push latch handle several times for oil to penetrate pivot points Every 3 Months Check anchor bolts for tightness Anchors should be torqued to 90 ft lbs Semi Annually Check fluid lev...

Page 39: ...an unobstructed exit NEVER drive over lift arms REQUIRED MONTHLY MAINTENANCE Check all arm adjusting locks for proper operation Check all cables connections bolts and pins to insure proper mounting and torque Visually inspect safeties for proper operation Lubricate columns with grease Inspect all anchors bolts and retighten if necessary Check all columns for squareness and plumb Inspect all pivot ...

Page 40: ... similar heavy lubricant applied by any method including pump spray dispensing brush hand and or swabbing HOW OFTEN TO INSPECT Lifting cables should be visually inspected at least once each day when in use as suggested by American Petroleum Institute API RP54 guidelines Any lifting cables that have met the criteria for removal must be immediately replaced WHEN TO REPLACE LIFTING CABLES DUE TO BROK...

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Page 43: ...ian The vehicle manufacturer s recommendations should be used for spotting and lifting the vehicle LIFT OPERATION SAFETY It is important that you know the load limit Be careful that you do not overload the lift If you are unsure what the load limit is check the data plate found on one of the lift columns or contact the manufacturer The center of gravity should be followed closely to what the manuf...

Page 44: ...edures before operating lift KEEP HANDS AND FEET CLEAR Remove hands and feet from any moving parts Keep feet clear of lift when lowering Avoid pinch points ONLY TRAINED OPERATORS should operate this lift All non trained personnel should be kept away from work area Never let non trained personnel come in contact with or operate lift USE LIFT CORRECTLY Use lift in the proper manner Never use lifting...

Page 45: ...d start unit allowing possible contamination it to run for 15 seconds 4 Dirty oil Replace oil with clean Dexron ATF 5 Tighten all fasteners Tighten fasteners to recommended torques 6 Check for free movement of release If handle does not move freely replace bracket or handle assembly 7 Check motor is wired correctly Compare wiring of motor to electrical diagram on drawing 8 Oil seal damaged or cock...

Page 46: ...ew part Replace with new part 5 Reset circuit breaker fuse Reset circuit breaker fuse 6 Return unit for repair Return unit for repair 7 See Installation Manual See Installation Manual 8 Check wall outlet voltage and wiring Make sure unit and wall outlet is wired properly Motor must run at 208 230 VAC LIFT LOWERS SLOWLY OR NOT AT ALL POSSIBLE CAUSE 1 Cylinders binding 1 2 Release valve clogged 5 4 ...

Page 47: ...ce inlet hose assembly 3 Oil seal damaged or cocked Replace oil seal and install 4 Bleed cylinders See Installation Manual 5 See Installation Manual Consult Lift Manufacturer 6 Check vehicle weight Compare weight of vehicle to weight limit of the lift 7 Flush release valve Hold release handle down and start unit allowing it to run for 15 seconds 8 Replace with new part Replace with new part 9 Retu...

Page 48: ...lift all the way down 2 Oil seal damaged and cocked Replace oil seal around pump shaft 3 Bleed cylinder Refer to Installation Manual 4 Flush release valve Hold release handle down and start unit allowing it to run for 15 seconds 5 Replace with new valve Replace with new valve 6 Return unit for repair Return unit for repair 7 See Installation Manual Consult Lift Manufacturer 8 Check complete hydrau...

Page 49: ...ATED BOM REVSIONS ADDED 5215226 5215170 AND 5215195 02 18 2010 TM 00293 C UPDATED BOM REVISIONS 04 12 2010 TM 00346 D UDPATED BOM REVISIONS 05 18 2010 MT 00350 SHEET 1 OF 2 REV DWG NO A SIZE TITLE NAME DATE CHECKED DRAWN SIZE MATERIAL D 1645 LEMONWOOD DR SANTA PAULA CA 93060 PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF BENDPAK INC ANY REPRODUCTION ...

Page 50: ...17 5545342 WASHER M18 FLAT 2 18 5535358 NUT M18 x 2 5 NL 2 19 5730664 XPR 7TRF XP XPR 9 10 POST ASSEMBLY LIFT HEAD FOOT GUARD L H 2 A 20 5730663 XPR 7TRF XP XPR 9 10 POST ASSEMBLY LIFT HEAD FOOT GUARD R H 2 A 21 5736171 MX XPR 9 10 BOLT ON ARM RESTRAINT GEAR 4 B 22 5746167 DOUBLE THREADED ROD M10 x 1 5 x 270 2 A REVISION REV DESCRIPTION DATE EDITED BY ECO B 800208 REPLACED WITH 5746395 800325 WITH...

Page 51: ...5226 5215741 AND 5215195 02 18 2010 TM 00293 C UPDATED BOM REVISIONS 04 13 2010 TM 00346 D UPDATED BOM REVISIONS 04 30 2010 AC 00350 SHEET 1 OF 2 REV DWG NO A SIZE TITLE NAME DATE CHECKED DRAWN SIZE MATERIAL D 1645 LEMONWOOD DR SANTA PAULA CA 93060 PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF BENDPAK INC ANY REPRODUCTION IN PART OR AS A WHOLE WITHO...

Page 52: ...FETY WELDMENT 2 1 B 17 5545342 WASHER M18 FLAT 2 18 5535358 NUT M18 x 2 5 NL 2 19 5730664 XPR 7TRF XP XPR 9 10 POST ASSEMBLY LIFT HEAD FOOT GUARD L H 2 A 20 5730663 XPR 7TRF XP XPR 9 10 POST ASSEMBLY LIFT HEAD FOOT GUARD R H 2 A 21 5736171 MX XPR 9 10 BOLT ON ARM RESTRAINT GEAR 4 B 22 5746167 DOUBLE THREADED ROD M10 x 1 5 x 270 2 A REVISION REV DESCRIPTION DATE EDITED BY ECO B 800208 REPLACED WITH...

Page 53: ...14 HHB M8 x 1 25 x 18 8 9 5530010 HHB M8 x 1 25 x 25 4 10 5545347 WASHER M12 FLAT WASHER 2 11 5530756 HHB M6 x 1 x 25 4 12 5535357 NUT M6 x 1 0 NL 4 13 5540001 2 5 WIRE DIA Ø25 5x150 LG 4 14 5505350 MODEL 211 HAIR PIN LARGE 4 15 5535354 HEX NUT M12 x1 75 2 16 5505113 PL 6000 XPR SERIES SAFETY CLEVIS PIN 4 17 5545535 C WASHER SHIM FOR LIFTS 20 18 5545341 WASHER M10 x Ø20 FLAT 4 SHEET 1 OF 1 REV DWG...

Page 54: ...54 ...

Page 55: ...___________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ___________...

Page 56: ...Parts Or Service Contact BendPak Inc Ranger Products 1645 Lemonwood Dr Santa Paula CA 93060 Tel 1 805 933 9970 Toll Free 1 800 253 2363 Fax 1 805 933 9160 www bendpak com www rangerproducts com p n 5900166 ...

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