BendPak HDS-18E Installation And Operation Manual Download Page 22 | Manualshive

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Male Branch

“Tee” Fitting

Male Branch

“Tee” Fitting

Route Airlines

Though Retainers

Underneath Runway

SAFETY AIR LINE ROUTING

NOTE:

CUT THE PROVIDED 1/4” AIR LINE TUBING WITH A SHARP BLADE TO LENGTHS AS REQUIRED. TUBING MUST

BE CUT SQUARE WITH ALL PLASTIC BURRS REMOVED.

AIR TUBING ASSEMBLY:

SEE PAGE 20 FOR ASSEMBLY OF AIR LINE TUBING INTO FITTING.

CAUTION:

REMOVING THE AIR TUBING FROM THE COMPRESSION FITTINGS WILL CAUSE DAMAGE TO THE TUBING

ITSELF. USE OF A DAMAGED AIR LINE

MAY RESULT IN SAFETY LOCK FAILURE.

NOTE: FEED AIR LINE TUBING THROUGH THE RETAINER TUBING

ON THE OUTSIDE OF THE CROSSTUBES

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Summary of Contents for HDS-18E

Page 1: ...s listed in your invoice as being in a good condition of shipment If any of these goods listed on this Bill of Lading are missing or damaged do not accept goods until the shipping carrier makes a notation on the freight bill of the missing or dam aged goods Do this for your own protection BE SAFE Your new lift was designed and built with safety in mind However your overall safety can be increased ...

Page 2: ...ating Hydraulic Pressure HDS 18 2 700 PSI HDS 27 2 750 PSI HDS 40 2 600 PSI This information is required when calling for parts or warranty issues PRODUCT WARRANTY Our comprehensive product warranty means more than a commitment to you it s also a commitment to the value of your new BendPak lift For full warranty details and to register your new lift contact your nearest BendPak dealer or visit htt...

Page 3: ...ral OSHA Regulations and Electrical Codes t Carefully check the lift for correct initial function t Read and follow the safety instructions Keep them readily available for machine operators t Make certain all operators are properly trained know how to safely and correctly operate the unit and are properly supervised t Allow unit operation only with all parts in place and operating safely t Careful...

Page 4: ... Runway Installation 15 Step 7 Cable Sheave Installation 15 18 Step 8 Power Unit Installation 19 Step 9 Routing Hydraulic Hoses 19 20 Step 10 Routing Air Lines 21 22 Wiring Diagram 24 Step 11 Power Unit Hook Up 25 Step 12 Installing Slack Safety Springs 25 Step 13 Lift Start Up Final Adjustments 25 26 Step 14 Anchoring The Columns 26 27 Step 15 Final Assembly 27 Step 16 Leveling Synchronizing 27 2...

Page 5: ...to operator or bystander or damage to property or lift Failure to follow danger warning and caution instructions may lead to serious personal injury or death to operator or bystander or damage to property Please read entire manual prior to installation Do not operate this machine until you read and understand all the dangers warnings and cautions in this manual For additional copies or further inf...

Page 6: ... of body away from moving parts Keep feet clear of lift when lowering Avoid pinch points 11 DANGER To reduce the risk of elec tric shock do not use on wet surfaces or expose to rain The power unit used on this lift contains high voltage Disconnect power at the receptacle or at the circuit breaker switch before performing any elec trical repairs Secure plug so that it cannot be accidentally plugged...

Page 7: ...re information about safely installing your Lift CONCRETE SPECIFICATIONS LIFT MODEL CONCRETE REQUIREMENT HDS 18E 4 25 Min Thickness 3 000 PSI Min HDS 27 HDS 27X 4 25 Min Thickness 3 000 PSI Min HDS 40 HDS 40X 6 5 Min Thickness 3 000 PSI Min t Rotary Hammer Drill Or Similar t 3 4 Masonry Bit t Hammer t 4 Foot Level t Open End Wrench Set SAE Metric t Socket And Ratchet Set SAE Metric t Hex Key Allen...

Page 8: ...ry Prior to removing the bolts make sure the posts are held securely by a fork lift or some other heavy lifting device Rear Crosstube Powerside Runway Column with Power Unit Mounting Bracket Small Window 2 Pulleys Front Crosstube Offside Runway Approach Ramps Large Window 4 Pulleys Assembly View HDS 18 27 40 ...

Page 9: ...s MAX 45 1 4 1427 mm 45 1 4 1149 mm 45 1 4 1149 mm K Runway Centerline MIN 67 1702 mm 67 1702 mm 67 1702 mm K Runway Centerline MAX 72 1 4 1835 mm 72 1 4 1835 mm 72 1 4 1835 mm L Outside Edge of Runways MIN 89 2261 mm 89 2261 mm 89 2261 mm L Outside Edge of Runways MAX 94 1 4 2394 mm 94 1 4 2394 mm 94 1 4 2394 mm M Drive Thru Clearance 109 2769 mm 109 2769 mm 109 2769 mm N Length of Runways 257 65...

Page 10: ...873 mm 73 3 4 1873 mm L Outside Edge of Runways MIN 92 2337 mm 92 2337 mm L Outside Edge of Runways MAX 101 3 4 2585 mm 101 3 4 2585 mm M Drive Thru Clearance 109 2769 mm 109 2769 mm N Length of Runways 260 1 4 6610 mm 320 1 2 8141 mm Min Wheelbase Rated Capacity 185 4699 mm 230 5842 mm Min Wheelbase 75 Capacity 160 4064 mm 195 4953 mm Min Wheelbase 50 Capacity 135 3429 mm 165 4191 mm Min Wheelbas...

Page 11: ... to elevation of floor A Mark locations where lift columns will be posi tioned in bay B Place target on floor at column positions NOT on column base plates and record readings C Find the highest of the four locations Find the difference between the readings at each of the re maining three columns and the highest reading D The difference is the estimated amount of shim thickness needed at each colu...

Page 12: ...he power unit location Utility rails on the side of each runway MUST be installed facing the center For the remainder of this instruction the power unit will be illustrated mounted at the DRIVER SIDE LEFT FRONT column TOP ILLUSTRATION For power unit at right rear rotate lift 180 leaving approach ramps and front tire stops in original position POWER UNIT LOCATION ...

Page 13: ...hickness recommended by the factory is no more than 1 2 per Column using shims and anchors provided with the lift A maximum shim thickness of 2 is possible by ordering optional Shim Plates Contact your authorized BendPak Distributor for ordering information 3 Using a forklift or crane raise the Cross Tubes making sure the Plastic Slide Blocks are still in position and drop down into the top of the...

Page 14: ...2 Manually raise the Cross Tubes until the Primary Safety Locks engage and rest on the lock position second down from the top of the Ladder or approximately 66 off the ground It is important that the SLACK SAFETY LOCK IS CLEARED The Slack Safety Lock must never rest on the Safety Ladder See Fig 4 1 4 3 3 The Columns and Cross Tubes will now be in position and spaced properly for the Runways Be ver...

Page 15: ... the POWERSIDE RUNWAY on top of the Cross Tubes with the UTILITY RAIL towards the center The fitting holes located at the side of the Powerside Runway should be adjacent the POWER UNIT COLUMN Align the holes in the Runway with the holes on the Cross Tubes and bolt together using four M18 x 2 5 hex bolts and washers See Fig 5 5 STEP 6 Offside Runway Installation 1 Position the OFFSIDE RUNWAY on top...

Page 16: ...Failure to install PLASTIC FRICTION SPACERS will result in premature sheave wear and void warranty See Fig 7 2 7 3 HELPFUL TIP Install the Sheaves and Cables in the order as shown below starting from the SHORTEST A to the LONGEST D 16 Fig 7 1 Fig 7 2 Fig 7 3 Fig 7 4 WARNING WHEN THE CABLE ADJUSTING NUTS BOTTOM OUT ON THE THREADED END OF THE CABLE CONNECTOR AND THERE IS STILL SLACK IN THE CABLES TH...

Page 17: ... you install the Sheaves Spacers and Pins in the same order as they are removed 6 Install the Sheave Pin Retaining Pin and Hair Pins though the bottom of the Sheave Pin See Fig 7 6 17 DANGER DO NOT PROCEED unless visual confirmation is made of ALL Safety Locks ALL locks MUST be engaged before proceeding Failure to comply with these instructions may result in severe personal injury or death See pag...

Page 18: ... After routing the Cables double check to make sure all are properly positioned and REMAIN WITHIN THE GROOVES of ALL Sheaves See Fig 7 10 7 11 18 DANGER Failure to route Lifting Cables as described may lead to serious personal injury and or death to operator or bystander and or may cause damage to property DANGER Lifting Cables routed through the Cross Tubes must run BELOW the Cross Tube Mounting ...

Page 19: ...to remove the ship ping plugs from both ports prior to installing the fittings See Fig 9 1 9 2 2 Remove the captive nut on the Compression Fitting Insert the Plastic Air line through the alignment sleeve and into the end of the fitting until it bottoms out Then tighten the nut on the fitting See Fig 9 3 DANGER ALL WIRING MUST BE PERFORMED BY A LICENSED ELECTRICIAN NOTE POWER AND RETURN PORT LOCATI...

Page 20: ...ting on the Hydraulic Hose in the Flex Hose with the 90 Fitting on the Hydraulic Hose in the Flex Hose Bracket Assy Tighten the plastic nuts securely Hose Bracket Assy Tighten the plastic nuts securely See Fig 9 7 7 Connect the hydraulic hose and air line as shown below making sure the hydraulic hose passes through the retaining rings MAKE SURE HOSES ARE KEPT CLEAR OF CABLES There will be one air ...

Page 21: ...sh Button Air Valve Assembly See Fig 10 2 3 Once the air line has been connected with the Push Button Air Valve cut the air lines to length by following the Safety Air Line Routing diagram located on Page 22 and connect female branch tee fittings where needed Fig 10 1 Air Supply In Fig 10 2 NOTE A FILTER REGULATOR LUBRICATOR MUST BE INSTALLED ON AIR SUPPLY AT LIFT FAILURE TO DO SO WILL VOID THE WA...

Page 22: ...HS AS REQUIRED TUBING MUST BE CUT SQUARE WITH ALL PLASTIC BURRS REMOVED AIR TUBING ASSEMBLY SEE PAGE 20 FOR ASSEMBLY OF AIR LINE TUBING INTO FITTING CAUTION REMOVING THE AIR TUBING FROM THE COMPRESSION FITTINGS WILL CAUSE DAMAGE TO THE TUBING ITSELF USE OF A DAMAGED AIR LINE MAY RESULT IN SAFETY LOCK FAILURE NOTE FEED AIR LINE TUBING THROUGH THE RETAINER TUBING ON THE OUTSIDE OF THE CROSSTUBES ...

Page 23: ... the letter E or F then use the E or F wiring diagrams IMPORTANT POWER UNIT INSTALLATION NOTES n DO NOT run power unit with no oil Damage to pump can occur n The power unit must be kept dry Damage to power unit caused by water or other liquids such as detergents acid etc is not covered under warranty n Improper electrical hook up can damage motor and will not be covered under warranty n Motor can ...

Page 24: ...24 ...

Page 25: ...ic oil or Dexron automatic transmission fluid 2 Spray the inside of the Columns where the Slide Blocks glide with a light lubricant or WD 40 3 Test the Power Unit by pressing the push button switch If the motor sounds like it is operating properly raise the lift and check all hose connections for leaks If the motor gets hot or sounds peculiar stop and check all electrical connections 4 Before proc...

Page 26: ...alve simultaneously KEEP HANDS AND FEET CLEAR Remove hands and feet from any moving parts Keep feet clear of lift when lowering Avoid pinch points 9 Check all MAIN SAFETY LOCKS to make sure they move freely and spring back to the lock position when released Lubricate all SAFETY PIVOT points with WD 40 or equal 10 Run the lift up and down a few times to insure that the locks are engaging uniformly ...

Page 27: ...e area under each column base then re pour with reinforced 2500 PSI concrete to a depth of six inches minimum keying new concrete under existing floor See Fig 14 5 STEP 15 Final Assembly 1 Install the approach ramps on the entry side of the lift See Fig 15 1 15 2 2 Install the front tire stops at the forward end of the lift using the hex bolts nuts and washers See Fig 15 3 STEP 16 Leveling Synchro...

Page 28: ...s allowing COMPENSATION FOR STRETCH Safety locks may not click in at exactly the same time when vehicles are being raised They should be close Be sure that all four corners have passed the SAME Safety Ladder Bar slot before lowering lift on the safety locks NEVER lower lift on different safety lock position or damage to the lift may result STEP 17 Bleeding 1 Lift must be fully lowered before chang...

Page 29: ...5 Ø10mm Poly Flow Tube 290 5174011 HD HDS 27X 40X AIR LINE KIT Part Description Qty 5550502 1 4 Bulkhead Female Straight 3 8 Tube 3 5550503 3 8 Tube Male Elbow 90 1 4 NPT 3 5550504 1 4 Male Run Tee 3 8 Tube PST 1 5570784 Ø3 8 x 10ft Long Poly Tube Coil Hose 2 5570725 Ø10mm Poly Flow Tube 340 Rolling Jack maximum weight capacity for use with HDS 18E is 9 000 lb 4 082 kg per unit HDS 27 or HDS 27X i...

Page 30: ...30 30 OPTIONAL EQUIPMENT INSTALLATION ...

Page 31: ...Standard for Automotive Lifts Safety Requirements for Operation Inspection and Maintenance Shall display the lift manufacturer s operating instructions ALI SM 93 1 ALI Lifting It Right safety manual ALI ST 90 ALI Safety Tips card ANSI ALI AL OIM 2000 American National Standard for Automotive Lifts Safety Requirements for Operation Inspection and Maintenance and in the case of frame engaging lifts ...

Page 32: ...wer unit 5 After vehicle is raised to the desired height lower the lift onto the nearest Safety Lock Do not allow Cables to become slack ALWAYS ENSURE ALL SAFETY LOCKS ARE ENGAGED before entering work area To Lower Lift 1 Before lowering vehicle be sure all personnel are clear of the lift and surrounding area Pay careful atten tion to overhead clearances Ensure all tools and equip ment have been c...

Page 33: ...ral times for oil to penetrate pivot points 2 Check equalizer cable tension Adjust per lift installa tion instructions 3 Check all Cables for excessive signs of wear 4 Make a visual inspection of ALL MOVING PARTS and check for excessive signs of wear Always call local service representative if electrical problems develop Always replace ALL FAULTY PARTS before lift is put back into operation Every ...

Page 34: ...ar heavy lubricant applied by any method including pump spray dispensing brush hand and or swabbing HOW OFTEN TO INSPECT t Lifting cables should be visually inspected at least once each day when in use as suggested by American Petroleum Institute API RP54 guidelines t Any lifting cables that have met the criteria for removal must be immediately replaced WHEN TO REPLACE LIFTING CABLES DUE TO BROKEN...

Page 35: ...completed by a qualified lift technician t The vehicle manufacturer s recommendations should be used for spotting and lifting the vehicle LIFT OPERATION SAFETY t It is important that you know the load limit Be careful that you do not overload the lift If you are unsure what the load limit is check the data plate found on one of the lift columns or contact the manufacturer t The center of gravity s...

Page 36: ... safety warning procedures before operating lift t KEEP HANDS AND FEET CLEAR Remove hands and feet from any moving parts Keep feet clear of lift when lowering Avoid pinch points t ONLY TRAINED OPERATORS should operate this lift All non trained personnel should be kept away from work area Never let non trained personnel come in contact with or operate lift t USE LIFT CORRECTLY Use lift in the prope...

Page 37: ...d start unit allowing it possible contamination to run for 15 seconds 4 Dirty oil Replace oil with clean Dexron ATF 5 Tighten all fasteners Tighten fasteners to recommended torques 6 Check for free movement of release If handle does not move freely replace bracket or handle assembly 7 Check motor is wired correctly Compare wiring of motor to electrical diagram on drawing 8 Oil seal damaged or cock...

Page 38: ... new part Replace with new part 5 Reset circuit breaker fuse Reset circuit breaker fuse 6 Return unit for repair Return unit for repair 7 See Installation Manual See Installation Manual 8 Check wall outlet voltage and wiring Make sure unit and wall outlet is wired properly Motor must run at 208 230 VAC LIFT LOWERS SLOWLY OR NOT AT ALL POSSIBLE CAUSE 1 Cylinders binding 1 2 Release valve clogged 5 ...

Page 39: ...eck vehicle weight Compare weight of vehicle to weight limit of the lift 7 Flush release valve Hold release handle down and start unit allowing it to run for 15 seconds 8 Replace with new part Replace with new part 9 Return unit for repair Return unit for repair 10 Check motor is wired correctly Compare wiring of motor to electrical diagram on unit drawing 11 Inlet screen clogged Clean inlet scree...

Page 40: ...lift all the way down 2 Oil seal damaged and cocked Replace oil seal around pump shaft 3 Bleed cylinder Refer to Installation Manual 4 Flush release valve Hold release handle down and start unit allowing it to run for 15 seconds 5 Replace with new valve Replace with new valve 6 Return unit for repair Return unit for repair 7 See Installation Manual Consult Lift Manufacturer 8 Check complete hydrau...

Page 41: ...ASS 10 9 CLASS 12 9 Bolt Size SAE Bolt Size Metric 1 4 20 M6 x 1 0 6 10 14 13 5 16 18 M8 x 1 25 12 19 29 31 4 3 8 16 M10 x 1 50 20 33 47 62 7 16 14 32 54 78 1 2 13 M12 x 1 75 47 78 119 108 9 16 12 M14 x 2 00 69 114 169 173 5 8 11 M16 x 2 00 96 154 230 269 3 4 10 M18 x 2 50 155 257 380 372 7 8 9 M22 x 2 50 206 382 600 716 3 4 Anchor Bolts 75 MIN 110 MAX Torque Recommendations ...

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Page 56: ...For Parts Or Service Contact BendPak Inc Ranger Products 1645 Lemonwood Dr Santa Paula CA 93060 Tel 1 805 933 9970 Toll Free 1 800 253 2363 Fax 1 805 933 9160 www bendpak com pn 5900160 ...

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