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BendPak 5595139, Installation And Operation Manual

The BendPak 5595139 Installation And Operation Manual is a comprehensive guide that ensures seamless setup and efficient operation of our exceptional product. It's available for download free of charge from our website, providing users with easy access to this invaluable resource. Maximize the potential of your BendPak 5595139 with this user-friendly manual.

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30

POST-INSTALLATION CHECK-OFF

n

     Columns properly shimmed and stable 

n

     Anchor Bolts tightened 

n

     Pivot / Sheave Pins properly attached

  

n 

Electric power supply confirmed 

n

     Cables adjusted properly 

n

     Safety Locks functioning properly

n

     Check for hydraulic leaks

n

     Oil level

n

     Lubrication of critical components

n

     Check for overhead obstructions

n

     All Screws, Bolts, and Pins securely fastened

n 

Surrounding area clean

n 

Operation, Maintenance and Safety Manuals

      on site.

n 

Perform an Operational Test with a typical vehicle

STEP 19

(Operation Instructions)

OWNER/EMPLOYER  RESPONSIBILITIES

The Owner/Employer:

• 

Shall ensure that lift operators are qualified and that they 

are trained in the safe use and operation of the lift using 
the manufacturer’s operating instructions; ALI/SM01-1, ALI 
Lifting it Right safety manual; ALI/ST-90 ALI Safety Tips 
card; ANSI/ALI ALOIM-2000, American National Standard 
for Automotive Lifts-Safety Requirements for Operation, 
Inspection and Maintenance; ALI/WL Series, ALI Uniform 
Warning Label Decals/Placards; and in the case of frame 
engaging lifts, ALI/LP-GUIDE, Vehicle 
Lifting Points/Quick Reference Guide for Frame Engaging 
Lifts.

•

 Shall establish procedures to periodically inspect the lift in 

accordance with the lift manufacturer’s instructions or ANSI/
ALI ALOIM-2000, American National Standard for Automo-
tive Lifts-Safety Requirements for Operation, Inspection 
and Maintenance; and The Employer shall ensure that lift 
inspectors are qualified and that they are adequately trained 
in the inspection of the lift.

•

 Shall establish procedures to periodically maintain the lift 

in accordance with the lift manufacturer’s instructions or 
ANSI/ALI ALOIM-2000, American National Standard for Au-
tomotive Lifts-Safety Requirements for Operation, Inspec-
tion and Maintenance; and The Employer shall 
ensure that lift maintenance personnel are qualified and that 
they are adequately trained in the maintenance of the lift.

• 

Shall maintain the periodic inspection and maintenance 

records recommended by the manufacturer or ANSI/ALI 
ALOIM-2000, American National Standard for Automotive 

Lifts-Safety Requirements for Operation, Inspection and 
Maintenance.

•

 Shall display the lift manufacturer’s operating 

instructions; ALI/SM 93-1, ALI Lifting It Right safety 
manual; ALI/ST-90 ALI Safety Tips card; ANSI/ALI AL-
OIM-2000, American National Standard for Automotive 
Lifts-Safety Requirements for Operation, Inspection and 
Maintenance; and in the case of frame engaging lifts, ALI/
LP-GUIDE, Vehicle Lifting Points/Quick Reference Guide for 
Frame Engaging Lifts; in a conspicuous location in the lift 
area convenient to the operator.

• 

Shall provide necessary lockout/tagout means for energy 

sources per ANSI Z244.1-1982 (R1993), Safety Require-
ments for the Lockout/Tagout of Energy Sources, before 
beginning any lift repairs.

•

 Shall not modify the lift in any manner without the prior 

written consent of the manufacturer.

STEP 20

(Lift Operation Safety)

• DAILY

 inspect your lift. Never operate if it malfunctions or 

if it has broken or damaged parts. Use only qualified lift ser-
vice personnel and genuine BendPak parts to make repairs.

WARNING!

TO AVOID PERSONAL INJURY AND/OR PROPERTY DAM-

AGE, PERMIT ONLY TRAINED PERSONNEL TO OPERATE 

LIFT.  AFTER REVIEWING THESE INSTRUCTIONS, PRAC-

TICE USING LIFT CONTROLS BY 

RUNNING THE LIFT THROUGH A FEW UNLOADED 

CYCLES BEFORE LOADING VEHICLE ON LIFT. 

NEVER

 

RAISE JUST ONE END, ONE CORNER, OR ONE SIDE OF 

VEHICLE.

Summary of Contents for 5595139

Page 1: ...The shipment should be thoroughly inspected as soon as it is received The signed Bill of Lading is acknowledgement by the shipping carrier as receipt of this product as listed in your invoice as being in a good condition of shipment If any of these goods listed on this Bill of Lading are missing or dam aged do not accept goods until the shipping carrier makes a notation on the freight bill of the ...

Page 2: ... more than a commitment to you it s also a commitment to the value of your new BendPak lift For full warranty details and to register your new lift contact your nearest BendPak dealer or visit http www bendpak com support warranty NOTE Every effort has been taken to ensure complete and accurate instructions have been included in this manual however possible prod uct updates revisions and or change...

Page 3: ...lift for correct initial function t Read and follow the safety instructions Keep them readily available for machine operators t Make certain all operators are properly trained know how to safely and correctly operate the unit and are properly supervised t Allow unit operation only with all parts in place and operating safely t Carefully inspect the unit on a regular basis and perform all maintenan...

Page 4: ... the Cross Tubes 13 Step 5 Powerside Runway Installation 14 Step 6 Offside Runway Installation 14 Step 7 Cable Sheave Installation 15 16 Step 8 Cable Installation 16 17 Step 9 Power Unit Installation 17 18 Step 10 Routing Hydraulic Hoses 18 19 Step 11 Routing Air Lines 20 Safety Airline Routing 21 Step 12 Power Unit Hook Up 22 24 Step 13 Inspecting Slack Safety Springs 24 Step 14 Lift Start Up Fin...

Page 5: ...operator or bystander or damage to property or lift Failure to follow danger warning and caution instructions may lead to serious personal injury or death to operator or bystander or damage to property Please read entire manual prior to installation Do not operate this machine until you read and understand all the dangers warnings and cautions in this manual For additional copies or further inform...

Page 6: ...le is in danger of falling 10 ALWAYS ENSURE that the safeties are engaged before any attempt is made to work on or near vehicle 11 DRESS PROPERLY Non skid steel toe footwear is recommended when operating lift 12 GUARD AGAINST ELECTRIC SHOCK This lift must be grounded while in use to pro tect the operator from electric shock Never connect the green power cord wire to a live terminal This is for gro...

Page 7: ... on any asphalt surface or any surface other than concrete t DO NOT install or use this lift on expansion seams or on cracked or defective concrete t DO NOT install or use this lift on a second elevated floor without first consulting building architect CONCRETE SPECIFICATIONS LIFT MODEL CONCRETE REQUIREMENTS HD 14T 4 Min Thickness 3 000 PSI DANGER All models MUST be installed on 3000 PSI concrete ...

Page 8: ...8 Assembly View ...

Page 9: ... K Length of Runways 198 5029 mm Min Wheelbase Rated Capacity 140 3556 mm Min Wheelbase 75 Rated Capacity 120 3048 mm Min Wheelbase 50 Rated Capacity 100 2540 mm Min Wheelbase 25 Rated Capacity 80 2032 mm Locking Positions 17 Lock Spacing Every 4 102 mm Lifting Time 60 Seconds Standard Motor 220 VAC 60Hz 1 Ph This dimension may be limited with the addition of rolling jacks See Rolling Jack Specifi...

Page 10: ...re lift columns will be posi tioned in bay B Place target on floor at column positions NOT on column base plates and record readings C Find the highest of the four locations Find the difference between the readings at each of the re maining three columns and the highest reading D The difference is the estimated amount of shim thickness needed at each column Note Maximum shim thickness is 1 2 per c...

Page 11: ...t location Utility rails on the side of each Runway MUST be installed to the inside For the remainder of this instruction we will illustrate the Power Unit mounted at the DRIVER SIDE LEFT FRONT Column TOP ILLUSTRATION For Power Unit at right rear rotate lift 180 leaving Approach Ramps and Front Tire Stops in original position IMPORTANT NOTE POWER UNIT LOCATION ...

Page 12: ... thickness recommended by the factory is no more than 1 2 per Column using shims and anchors provided with the lift A maximum shim thickness of 2 is possible by ordering optional Shim Plates Contact your authorized BendPak Distributor for ordering information 3 Using a forklift or crane raise the Cross Tubes making sure the Plastic Slide Blocks are still in position and drop down into the top of t...

Page 13: ...he Cross Tubes until the Primary Safety Locks engage and rest on the third or fourth lock position or approximately 24 off the ground It is impor tant that the SLACK SAFETY LOCK IS CLEARED The Slack Safety Lock must never rest on the Safety Ladder See Fig 4 1 3 The Columns and Cross Tubes will now be in position and spaced properly for the Runways Be very careful not to disturb the Columns and Cro...

Page 14: ...ross Tubes with the Utility Rail towards the center The fitting holes located at the side of the Powerside Runway should be adjacent to the Power Unit Column Align the holes in the runway with the holes on the Cross Tubes and bolt together using four M12 x 1 75 x 90 hex bolts and washers Tighten to 80 ftl lbs See Fig 5 4 STEP 6 Offside Runway Installation 1 Position the Offside Runway on top of th...

Page 15: ... Model Part Description A HD 14T 5595139 HD 14T 12 x 3 665mm Cable A B HD 14T 5595184 HD 14T 12 x 5 270mm Cable B C HD 14T 5595186 HD 14T 12 x 8 590mm Cable C D HD 14T 5595187 HD 14T 12 x 10 190mm Cable D ...

Page 16: ...ylinder Retainer plate on the outside of the guide Lug ends of Cables start at Cylinder See Fig 8 1 2 Route the threaded Cable ends through the ends of each Cross Tube Care must be taken when routing the Lifting Cables to ensure they are routed below the Cross Tube Mounting Bolts See Fig 8 2 3 Route Cables over the Slack Safety Sheaves then to the top of each Column Secure using the M18 Hex Head N...

Page 17: ... Bracket the Vibration Dampener and the Air Valve Mounting Bracket to the Power Unit Mounting Bracket us ing the M8 hex bolts and nylock nuts then fill the reservoir with 12 quarts of 10 WT hydraulic oil or Dexron III auto matic transmission fluid See Fig 9 1 DANGER DO NOT PERFORM ANY MAINTENANCE OR INSTALLATION OF ANY COMPONENTS WITH OUT FIRST ENSURING THAT ELECTRICAL POWER HAS BEEN DISCONNECTED ...

Page 18: ...olt 60HZ single phase All wiring must be performed by a certified electrician only SEE WIRING INSTRUCTIONS AFFIXED TO MOTOR FOR PROPER WIRING INSTRUCTIONS NOTE Check the Power Unit to determine proper connection ports for Power and Return lines It will be necessary to remove shipping plugs from both ports prior to installing Fittings STEP 10 Routing Hydraulic Hoses 1 Install the 90 degree Hydrauli...

Page 19: ...inned end of the Cylinder On the pipe thread side of the Fitting it is recommended to use Teflon Tape or pipe sealer See Fig 10 5 5 Route both the Power Unit Hydraulic Hose and TWO 2 lengths of Air Line through the Flex Hose See Fig 10 6 6 Install the end of Flex Hose with the Straight Fitting on the Hydraulic Hose into the hole in the Powerside Runway adjacent to the Power Unit Install the end of...

Page 20: ...on Air Valve Assembly on to the power unit mounting bracket The Push Button Air Valve should be positioned away from the Power Side Ramp on the out side of the lift for operator safety See Fig 11 1 2 Route the air line that was left unconnected in Step 10 to the 90 Air Line Compression Fitting of the Push Button Air Valve Assembly See Fig 11 2 3 Once the air line has been connected with the Push B...

Page 21: ...NER TUBING ON THE OUTSIDE OF THE CROSSTUBES To Air Cylinder To Air Cylinder To Air Cylinder To Air Cylinder NOTE FEED AIR LINE TUBING THROUGH THE RETAINER TUBING ON THE INSIDE OF THE POWER SIDE RAMP Retainer Tubing Retainer Tubing Tee Fitting Tee Fitting Tee Fitting WARNING PAY CAREFUL ATTENTION TO KEEP AIR LINE CLEAR OF ANY PINCH POINTS IMPROPER ASSEMBLY MAY RESULT IN SAFETY LOCK FAILURE WARNING ...

Page 22: ... the letter E or F then use the E or F wiring diagrams IMPORTANT POWER UNIT INSTALLATION NOTES n DO NOT run power unit with no oil Damage to pump can occur n The power unit must be kept dry Damage to power unit caused by water or other liquids such as detergents acid etc is not covered under warranty n Improper electrical hook up can damage motor and will not be covered under warranty n Motor can ...

Page 23: ...23 ...

Page 24: ...reservoir is full with 12 quarts of 10 WT hydraulic oil or Dexron III automatic transmission fluid 2 Spray the inside of the Columns where the Slide Blocks glide with a light lubricant or WD 40 3 Test the Power Unit by pressing the push button switch If the motor sounds like it is operating properly raise the lift and check all hose connections for leaks If the motor gets hot or sounds peculiar st...

Page 25: ...f lift when lowering Avoid pinch points 9 Check all MAIN SAFETY LOCKS to make sure they move freely and spring back to the lock position when released Lubricate all SAFETY PIVOT points with WD 40 or equal 10 Run the lift up and down a few times to insure that the Locks are engaging uniformly and that the safety release mechanisms are functioning Re adjust if necessary STEP 15 Anchoring The Columns...

Page 26: ...MPORTANT If Anchor Bolts do not hold when torqued to required amount concrete must replaced Saw cut and remove 24 x 24 square area each Column base then re pour with reinforced 2500 concrete to a depth of six inches minimum keying new concrete under existing floor See Fig 15 5 STEP 16 Attaching the Approach Ramp Tire Stops 1 Install the Approach Ramps on the entry side of the lift using the Top Pi...

Page 27: ... on the target scale is on the cross hairs of the Level The Runways are now level at all four points See Fig 17 1 10 To complete the leveling procedures lock each Safety Ladder Jam nut tightly against bottom of Column Top Plate See Fig 17 2 11 Next load vehicle onto the lift 12 Raise the lift to full height Listen and watch as the primary safeties engage the safety ladder Synchronize by adjusting ...

Page 28: ...28 HD 9 12X 14 Rolling Jack Air Line Kit Installation Part 5174009 REV 01 06 09 ...

Page 29: ...29 Adapter Plate Required for HD 9 12 14 Adapter Plate Required for HD 9 12 14 ...

Page 30: ...th the lift manufacturer s instructions or ANSI ALI ALOIM 2000 American National Standard for Au tomotive Lifts Safety Requirements for Operation Inspec tion and Maintenance and The Employer shall ensure that lift maintenance personnel are qualified and that they are adequately trained in the maintenance of the lift Shall maintain the periodic inspection and maintenance records recommended by the ...

Page 31: ...rays stands etc before lower ing lift ALWAYS RELEASE safety locks before attempting to lower lift DO NOT position yourself between a wall and the lift If the vehicle falls in that direction you may be severely injured or killed To Raise Lift 1 Position vehicle tires in the center of each Runway 2 Set parking brake and use Wheel Chocks to hold vehicle in position 3 Before raising vehicle be sure al...

Page 32: ...condition Lubricate locking latch shafts Push release arm several times for oil to penetrate pivot points 2 Check equalizer cable tension Adjust per lift installation instructions 3 Check all Cables for excessive signs of wear 4 Make a visual inspection of ALL MOVING PARTS and check for excessive signs of wear Always call local service representative if electrical problems develop Always replace A...

Page 33: ...heavy lubricant applied by any method including pump spray dispensing brush hand and or swabbing HOW OFTEN TO INSPECT t Lifting cables should be visually inspected at least once each day when in use as suggested by American Petroleum Institute API RP54 guidelines t Any lifting cables that have met the criteria for removal must be immediately replaced WHEN TO REPLACE LIFTING CABLES DUE TO BROKEN WI...

Page 34: ...34 ...

Page 35: ...35 ...

Page 36: ... t The vehicle manufacturer s recommendations should be used for spotting and lifting the vehicle LIFT OPERATION SAFETY t It is important that you know the load limit Be careful that you do not overload the lift If you are unsure what the load limit is check the data plate found on one of the lift columns or contact the manufacturer t The center of gravity should be followed closely to what the ma...

Page 37: ...ures before operating lift t KEEP HANDS AND FEET CLEAR Remove hands and feet from any moving parts Keep feet clear of lift when lowering Avoid pinch points t ONLY TRAINED OPERATORS should operate this lift All non trained personnel should be kept away from work area Never let non trained personnel come in contact with or operate lift t USE LIFT CORRECTLY Use lift in the proper manner Never use lif...

Page 38: ...d start unit allowing possible contamination it to run for 15 seconds 4 Dirty oil Replace oil with clean Dexron ATF 5 Tighten all fasteners Tighten fasteners to recommended torques 6 Check for free movement of release If handle does not move freely replace bracket or handle assembly 7 Check motor is wired correctly Compare wiring of motor to electrical diagram on drawing 8 Oil seal damaged or cock...

Page 39: ...ew part Replace with new part 5 Reset circuit breaker fuse Reset circuit breaker fuse 6 Return unit for repair Return unit for repair 7 See Installation Manual See Installation Manual 8 Check wall outlet voltage and wiring Make sure unit and wall outlet is wired properly Motor must run at 208 230 VAC LIFT LOWERS SLOWLY OR NOT AT ALL POSSIBLE CAUSE 1 Cylinders binding 1 2 Release valve clogged 5 4 ...

Page 40: ...eck vehicle weight Compare weight of vehicle to weight limit of the lift 7 Flush release valve Hold release handle down and start unit allowing it to run for 15 seconds 8 Replace with new part Replace with new part 9 Return unit for repair Return unit for repair 10 Check motor is wired correctly Compare wiring of motor to electrical diagram on power unit drawing 11 Inlet screen clogged Clean inlet...

Page 41: ...lift all the way down 2 Oil seal damaged and cocked Replace oil seal around pump shaft 3 Bleed cylinder Refer to Installation Manual 4 Flush release valve Hold release handle down and start unit allowing it to run for 15 seconds 5 Replace with new valve Replace with new valve 6 Return unit for repair Return unit for repair 7 See Installation Manual Consult Lift Manufacturer 8 Check complete hydrau...

Page 42: ...ASS 10 9 CLASS 12 9 Bolt Size SAE Bolt Size Metric 1 4 20 M6 x 1 0 6 10 14 13 5 16 18 M8 x 1 25 12 19 29 31 4 3 8 16 M10 x 1 50 20 33 47 62 7 16 14 32 54 78 1 2 13 M12 x 1 75 47 78 119 108 9 16 12 M14 x 2 00 69 114 169 173 5 8 11 M16 x 2 00 96 154 230 269 3 4 10 M18 x 2 50 155 257 380 372 7 8 9 M22 x 2 50 206 382 600 716 3 4 Anchor Bolts 75 MIN 110 MAX Torque Recommendations ...

Page 43: ...___________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ___________...

Page 44: ...44 ...

Page 45: ...9 5535303 NUT M20 x 2 5 4 10 5545343 WASHER M20 FLAT 4 11 5535017 NUT M20 x 2 5 NL 4 REVISION REV DESCRIPTION DATE EDITED BY ECO A PRODUCTION RELEASE DERIVED FROM 5245364 05 03 2013 TM 00593 SHEET 1 OF 1 REV DWG NO A SIZE TITLE NAME DATE CHECKED DRAWN SIZE MATERIAL A 1645 LEMONWOOD DR SANTA PAULA CA 93060 PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY O...

Page 46: ...FETY MANUAL ALI SM 93 1 1 23 5900151 BENDPAK 90 WARRANTY CARD 1 24 5900152 ALIGN OIM OPERATION INSPECTION MAINTENANCE 1 25 5905151 SAFETY TIPS CARD ALI ST 90 1 26 5905465 MANUFACTURER LABEL 1 27 5930605 4 POST SERIAL TAG 1 28 5905940 PRODUCT DATA LABEL 1 29 5905402 MAX CAP DANGER 9K 1 30 5905103 WARNING ALI WL 200 1 31 5900153 ALI SAFETY INSTRUCTIONS STICKER 1 32 5905200 4 POST DECAL KIT LESS ALI ...

Page 47: ...CK 4 8 5545347 WASHER M12 FLAT WASHER 4 9 5535354 NUT M12 x1 75 4 10 5550106 FTG ELB 04 JIC 06 NPT 1 11 5550395 FTG TEE 04 COMP x 04 COMP x 04 COMP 3 12 5550089 FTG 04 COMP x 06 NPT 2 13 5550008 FTG ELB 04 JIC 06L ORB 1 14 5505032 ROTOR CLIP 18mm SS 4 15 5530107 HHB M14 x 2 0 x 40 4 16 5535107 NUT M14 x 2 0 4 17 5545009 WASHER Ø4 3 x Ø9mm x 0 8mm 2 18 5530008 SHCS M4 x 0 7mm x 12mm 2 19 5535010 Nu...

Page 48: ...2 5590240 PUSH BUTTON AIR VALVE 1 A 3 5530043 SHCS M3 x 0 5 x 30 2 4 5545024 WASHER M3 x 9mm 2 5 5535020 NUT M3 x 0 5 NL 2 6 5550087 FTG 04 COMP x 02 NPT 1 7 5550486 FTG NPL 02 NPT x 04 F NPT 1 NEXT ASSEMBLY HD HDS HDSO SERIES 5250118 5250249 SHEET 1 OF 1 REV DWG NO A SIZE TITLE NAME DATE CHECKED DRAWN SIZE MATERIAL E 1645 LEMONWOOD DR SANTA PAULA CA 93060 PROPRIETARY AND CONFIDENTIAL THE INFORMAT...

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Page 50: ...50 This page intentionally left blank ...

Page 51: ...51 This page intentionally left blank ...

Page 52: ...For Parts Or Service Contact BendPak Inc Ranger Products 1645 Lemonwood Dr Santa Paula CA 93060 Tel 1 805 933 9970 Toll Free 1 800 253 2363 Fax 1 805 933 9160 www bendpak com p n 5900037 ...

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