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Figure 2 - Bendix

® 

AD-IS

®

 Air Dryer & Reservoir System Charge Cycle 

CHARGE CYCLE 

(Refer to Figure 2.)

When the compressor is running loaded (compressing air), 

compressed air flows through the compressor discharge 

line to the inlet (1/IN) port of the air dryer body.  The 

compressed air often includes contaminates such as oil, 

oil vapor, water, and water vapor.
Traveling through the discharge line and into the air dryer, 

the temperature of the compressed air falls, causing 

some of the contaminants to condense and drop to the 

bottom of the air dryer and purge valve assembly.

 

 These 

contaminants are ready to be expelled at the next purge 

cycle.

 

 The  air  then  flows  into  the  desiccant  cartridge, 

where  it  flows  through  an  oil  separator – or  coalescing 

filter if equipped with a Bendix

®

 PuraGuard

®

 oil coalescing 

cartridge – which removes water in liquid form, as well as 

liquid oil and solid contaminants.

Air then flows into the desiccant drying bed and becomes 

progressively drier as water vapor adheres to the desiccant 

material in a process known as adsorption.
Dry air exits the desiccant cartridge, through the center 

of  the  base  assembly,  then  flows  to  the  delivery  check 

valve, through an orifice, and into the purge reservoir.  The 

delivery check valve opens, supplying air to the pressure 

protection valves (A) through (D) simultaneously, the 

safety valve, and also to the reservoir port of the attached 

governor.  The purge reservoir fills, storing air that will be 

used to regenerate the desiccant during the purge cycle.  

This air is available to supply downstream components 

during the charge mode.
When the air pressure reaches approximately 106 psi, the 

four pressure protection valves will open and air will be 

supplied to the primary reservoir, secondary reservoir, and 

Compressor

Governor

Desiccant 

Bed

Delivery 

Check 

Valve 

(open)

Primary

Port (PRI)

Purge 

Valve

(closed)

Turbo 

Cut-Off 

Valve

(open)

Engine 

Turbo

Unloader 

Port

 

Supply 

Port

Primary

Reservoir

Pressure 

Protection 

Valves

Auxiliary Ports

(To Accessories)

See

Note 1

Safety

Valve

Purge 

Reservoir 

Drain Valve

Secondary 

Reservoir

Secondary

Port 

(SEC)

Purge 

Reservoir

Purge 

Orifice

Oil Coalescing Filter 

(Bendix

®

 AD-IS

®

 

PuraGuard

®

 oil 

coalescing air dryer)

A

D

C

B

Purge 

Control 

Channel

Diagram shows all pressure 

protection

 

valves open

.

Summary of Contents for SD-08-2418

Page 1: ...or Exhaust 23 AUX 2 Auxiliary Delivery Port Pressure Protection Valves 4 Purge Valve RES Governor Reservoir 2 Figure 1 Bendix AD IS AD IS PuraGuard Oil Coalescing Air Dryer Reservoir Systems Desiccant...

Page 2: ...the electrical system in a manner that safely removes all electrical power from the vehicle Never exceed manufacturer s recommended pressures Never connect or disconnect a hose or line containing pres...

Page 3: ...essure protection valves is to protect each reservoir from a pressure loss in the other reservoir or a pressure loss in an air accessory Each of the pressure protection valves in theAD ISair dryer res...

Page 4: ...as adsorption Dry air exits the desiccant cartridge through the center of the base assembly then flows to the delivery check valve through an orifice and into the purge reservoir The delivery check va...

Page 5: ...ck Valve open Primary Port PRI Purge Valve Open Turbo Cut Off Valve Closed Engine Turbo Unloader Port Supply Port Primary Reservoir Pressure Protection Valves Exhaust Safety Valve Purge Reservoir Drai...

Page 6: ...ve housing With the turbo cut off valve seated in the closed position air in the compressor discharge line as well as the AD IS air dryer inlet port cannot enter the air dryer By completing these acti...

Page 7: ...oo close to the air compressor For assistance contact the Bendix TechTeam at 1 800 AIR BRAKE 1 800 247 2725 option 2 or bendix com D In areas where more than a 30 degree range of temperature occurs in...

Page 8: ...cold weather operation as follows A Electric Power to the Dryer Refer to Figure 4 With the ignition or engine kill switch in the RUN position check for voltage to the heater and thermostat assembly us...

Page 9: ...vailable for the servicing of the pressure protection valves Do not attempt to adjust or service the pressure protection valves incorrect pressure protection valve settings can result in the automatic...

Page 10: ...s not build use the following procedure to remove clean and reinstall the delivery check valve DELIVERY CHECK VALVE CLEANING PROCEDURE Note This is only required if system pressure does not build afte...

Page 11: ...for corrosion and replace as necessary ASSEMBLY 1 Lubricate the smaller o ring and check valve body with a heavy duty lithium grease 2 Install this o ring on the check valve body by sliding the o ring...

Page 12: ...12 NOTES...

Page 13: ...governor cut out and allow a full minute for the normal dryer purge cycle to empty the purge reservoir Switch off the engine and apply and release the brakes so that the system pressure reaches gover...

Page 14: ...Air dryer not purging F Refer to Symptom 6 G Purge air exhaust time is insufficient due to excessive system leakage G Refer to Symptom 1 3 Safety valve on the air dryer is popping off or exhausting a...

Page 15: ...air dryer purge valve exhaust may look like whitish liquid or paste or small beads A Faulty dryer cartridge A Replace the Bendix AD IS air dryer cartridge or AD IS air dryer B Excessive dryer vibrati...

Page 16: ...007 2018 Bendix Commercial Vehicle Systems LLC a member of the Knorr Bremse Group 04 18 All Rights Reserved Log on and Learn from the Best On line training that s available when you are 24 7 365 Visit...

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