BENDIX SD-08-2418 Manual Download Page 7

7

Recommended Service Intervals for Bendix AD-IS Air Dryers

Air

Usage

Typical Vehicle Vocation

Axles

*Reservoir Drain Interval

(whichever comes first)

Bendix

Standard

Cartridge

Replacement

PuraGuard

®

 Oil Coalescing

Cartridge Replacement

Hours Mileage

Time

Standard

Line haul, city, delivery

5 or 

less

900

25,000 3 months

36 months

24 months or 

200,000 miles

Medium

Double trailers, 

light transit, 

light off-highway

8 or 

less

450

12,000 2 months

24 months

18 months or 

150,000 miles

High

Multiple trailers, 

city transit, 

heavy duty off-road

11 or 

less

300

6,000

1 month

12 months

12 months

*Change the desiccant cartridge more frequently if more than just traces of moisture are found in any of the reservoirs when draining them.

Table 3 - Service Intervals

RESERVOIR DRAINING 

1.  Per the guidelines shown in Table 3, check for moisture 

in the air brake system by opening reservoir drain 

valves and checking for the presence of water.  If 

moisture is present, the desiccant cartridge may require 

replacement; however, the following conditions can also 

cause water accumulation and should be considered 

before replacing the desiccant:

A.  An outside air source has been used to charge the 

system. This air did not pass through the drying bed.

B.  Air usage is exceptionally high and not normal for 

a highway vehicle.

 

This may be due to accessory air demands or some 

unusual air requirement that does not allow the 

compressor to load and unload (compressing and 

non-compressing cycle) in a normal fashion. Check 

for high air system leakage. If the vehicle vocation 

has changed, it may be necessary to upgrade the 

compressor size. For assistance contact the  Bendix 

TechTeam at 1-800-AIR-BRAKE, (1-800-247-2725, 

option 2) or bendix.com.

C.  The location of the air dryer & reservoir system is too 

close to the air compressor. For assistance contact 

the  Bendix TechTeam at 1-800-AIR-BRAKE, (1-800-

247-2725, option 2) or bendix.com.

D.  In areas where more than a 30 degree range of 

temperature occurs in one day, small amounts of 

water can temporarily accumulate in the air brake 

system due to condensation. Under these conditions, 

the presence of small amounts of moisture is normal.

CARTRIDGE REPLACEMENT

 

Adhering to a preventive maintenance schedule is crucial to 

keeping a vehicle’s air system clean and ensuring superior 

performance of all components that utilize system air – such 

as brakes, emissions equipment, and automated manual 

transmissions. See Table 3 for Bendix

®

 AD-IS

®

 air dryer 

recommended cartridge replacement intervals for vehicles 

equipped with a Bendix

®

 compressor.

More frequent intervals may be required depending on 

the vehicle’s age, its compressor condition, use of a 

non-Bendix compressor, the operating environment, the 

vehicle’s vocation, and its usage. In conjunction with these 

guidelines, fleets can determine the functionality of their 

filters  by  checking  for  moisture  in  the  air  brake  system 

monthly. If moisture is present, the air dryer cartridge may 

require replacement. 

1.  Visually check for physical damage, such as chafed or 

broken air and electrical lines, and broken or missing 

parts.

2.  Check the AD-IS air dryer and purge reservoir bolts for 

tightness.

 See Figure 1. 

 Re-torque the three air dryer 

bolts to 360-420 in-lbs and the four purge reservoir 

bolts to 300-360 in-lbs.

3.  Perform the Operation & Leakage Tests listed in this 

publication.

 

This air dryer is intended to remove moisture and 

other contaminants normally found in the air brake 

system.  Do not inject alcohol, anti-freeze, or other 

de-icing substances into – or upstream of – the air dryer 

& reservoir system.  Alcohol is removed by the dryer, 

but reduces the effectiveness of the device to dry air.  

Use of these or other substances can damage the air 

dryer and may void the warranty.

Summary of Contents for SD-08-2418

Page 1: ...or Exhaust 23 AUX 2 Auxiliary Delivery Port Pressure Protection Valves 4 Purge Valve RES Governor Reservoir 2 Figure 1 Bendix AD IS AD IS PuraGuard Oil Coalescing Air Dryer Reservoir Systems Desiccant...

Page 2: ...the electrical system in a manner that safely removes all electrical power from the vehicle Never exceed manufacturer s recommended pressures Never connect or disconnect a hose or line containing pres...

Page 3: ...essure protection valves is to protect each reservoir from a pressure loss in the other reservoir or a pressure loss in an air accessory Each of the pressure protection valves in theAD ISair dryer res...

Page 4: ...as adsorption Dry air exits the desiccant cartridge through the center of the base assembly then flows to the delivery check valve through an orifice and into the purge reservoir The delivery check va...

Page 5: ...ck Valve open Primary Port PRI Purge Valve Open Turbo Cut Off Valve Closed Engine Turbo Unloader Port Supply Port Primary Reservoir Pressure Protection Valves Exhaust Safety Valve Purge Reservoir Drai...

Page 6: ...ve housing With the turbo cut off valve seated in the closed position air in the compressor discharge line as well as the AD IS air dryer inlet port cannot enter the air dryer By completing these acti...

Page 7: ...oo close to the air compressor For assistance contact the Bendix TechTeam at 1 800 AIR BRAKE 1 800 247 2725 option 2 or bendix com D In areas where more than a 30 degree range of temperature occurs in...

Page 8: ...cold weather operation as follows A Electric Power to the Dryer Refer to Figure 4 With the ignition or engine kill switch in the RUN position check for voltage to the heater and thermostat assembly us...

Page 9: ...vailable for the servicing of the pressure protection valves Do not attempt to adjust or service the pressure protection valves incorrect pressure protection valve settings can result in the automatic...

Page 10: ...s not build use the following procedure to remove clean and reinstall the delivery check valve DELIVERY CHECK VALVE CLEANING PROCEDURE Note This is only required if system pressure does not build afte...

Page 11: ...for corrosion and replace as necessary ASSEMBLY 1 Lubricate the smaller o ring and check valve body with a heavy duty lithium grease 2 Install this o ring on the check valve body by sliding the o ring...

Page 12: ...12 NOTES...

Page 13: ...governor cut out and allow a full minute for the normal dryer purge cycle to empty the purge reservoir Switch off the engine and apply and release the brakes so that the system pressure reaches gover...

Page 14: ...Air dryer not purging F Refer to Symptom 6 G Purge air exhaust time is insufficient due to excessive system leakage G Refer to Symptom 1 3 Safety valve on the air dryer is popping off or exhausting a...

Page 15: ...air dryer purge valve exhaust may look like whitish liquid or paste or small beads A Faulty dryer cartridge A Replace the Bendix AD IS air dryer cartridge or AD IS air dryer B Excessive dryer vibrati...

Page 16: ...007 2018 Bendix Commercial Vehicle Systems LLC a member of the Knorr Bremse Group 04 18 All Rights Reserved Log on and Learn from the Best On line training that s available when you are 24 7 365 Visit...

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