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FIGURE 8 - TRACTION CONTROL BRAKE APPLICATION

slightly allowing the inlet valve to return to its seat.  The
exhaust valve remains closed.  With both the inlet and
exhaust valves closed, air pressure in the brake chambers
is held constant and neither increases nor decreases.

SERVICE BRAKES - RELEASING

When the brake application is released, air from above the
relay piston, flows back to and past double check valve “B”
and returns to the exhaust of the brake valve.  Air on the
other side of double check valve “B” and from double check
valve “A” also returns to the exhaust of the brake valve.  As
air pressure above the relay piston is released the natural
resilience of the relay piston drain valve causes it to return
to its original position which opens the drain passage in the
relay piston.  With the piston drain open, gravity allows
contamination to flow out the relay valve exhaust.

As air pressure is reduced above the relay piston, pressure
beneath lifts the piston away from the exhaust valve and
opens the exhaust passage.  Air from the service brake
chambers returns to the ATR-1DC

 valve and flows out the

open exhaust.

SERVICE BRAKES – APPLYING (PRIMARY CIRCUIT
FAILED)

In the event the rear axle delivery line from the brake valve is
broken, air from the brake valve’s front axle delivery circuit
will enter the secondary control port.  Secondary control
pressure flexes double check valve diaphragm “A” causing
it to seal the air passage leading to the solenoid and opening
the passage leading to double check valve “B”.  Double check

valve diaphragm “B” flexes in response to secondary control
pressure and seals the air passage leading to the primary
control port and primary delivery circuit of the brake valve.
Air flows past double check valve diaphragm “B” and through
a passage in the cover to the top of the service relay piston.
In response to air pressure, the relay piston drain valve flexes
and seals the drain passage leading to the relay exhaust.
Simultaneously the relay piston moves into contact with the
exhaust portion of its inlet and exhaust valve.  With the
exhaust passage sealed, continued movement of the piston
unseats the inlet portion of the inlet and exhaust valve,
allowing supply air from the reservoir to flow out the ATR-1DC

valve's delivery ports to the brake chambers.

TRACTION CONTROL - SERVICE APPLICATION

GENERAL

While under the control of an antilock traction controller, the
ATR-1DC

 valve's solenoid is able to initiate a brake

application that allows the traction system to control wheel
spin during acceleration under 25 mph.  When wheel spin is
detected and the vehicle is stopped, or moving at any speed
up to 25 mph, the antilock traction controller instantly
energizes the solenoid in the ATR-1DC

 valve which then

applies air to each of the rear axle modulators as shown in
Figure 8.  The modulators are also equipped with solenoid
valves and because the controller also controls them, the
solenoid valves in the appropriate modulator are opened and
closed to gently pump the brake on the spinning wheel only.
This brake application, to the spinning wheel, forces the
differential to drive the stationary or slowly spinning wheel.

TRACTION CONTROL SOLENOID

SUPPLY PORT

SECONDARY

SERVICE PORT

DOUBLE

CHECK VALVE “A”

DELIVERY

PORT

EXHAUST PORT

RELAY PISTON

INLET-EXHAUST

VALVE

BLEND BACK

PISTON

SOLENOID

CONNECTOR

AIR BAG

BRAKE

CHAMBER

TONE RING

EC-16

 OR EC-17

CONTROLLER

WHEEL SPEED

SENSOR

PRIMARY

SERVICE PORT

DOUBLE

CHECK VALVE

“B”

BRAKE VALVE

(SHOWING

DELIVERY AIR

LINES ONLY)

Summary of Contents for ATR1DC ANTILOCK TRACTION RELAY

Page 1: ...a cover plate can be installed and the antilock controller mounted elsewhere on the vehicle When an ATR 1DC valve is combined with an antilock traction controller the resulting assembly is referred to as a antilock traction assembly or AT 1DC TheATR 1DC valve replaces the standard relay valve used to control the rear axle service brakes and performs the standard relay function Like the standard re...

Page 2: ... of the antilock system and separate antilock components and their operation is not addressed in this publication For a description of antilock operation refer to the appropriate Service Data Sheet covering the electronic controller used with the ATR 1DC valve e g SD 13 4785 for the EC 16 electronic controller or SD 13 4788 for the EC 17 electronic controller Other useful information on antilock s...

Page 3: ...nse to primary control and seals the air passage leading to the secondary control Air flows past double check valve diaphragm B and through a passage in the cover to the top of the service relay piston In response TRACTION CONTROL SOLENOID SUPPLY PORT SECONDARY SERVICE PORT DOUBLE CHECK VALVE A DELIVERY PORT EXHAUST PORT RELAY PISTON INLET EXHAUST VALVE BLEND BACK PISTON SOLENOID CONNECTOR AIR BAG...

Page 4: ...re above and below the relay piston is equal the piston moves FIGURE 7 SERVICE BRAKES APPLYING PRIMARY CIRCUIT DELIVERY FAILED TRACTION CONTROL SOLENOID SUPPLY PORT SECONDARY SERVICE PORT DOUBLE CHECK VALVE A DELIVERY PORT EXHAUST PORT RELAY PISTON INLET EXHAUST VALVE BLEND BACK PISTON SOLENOID CONNECTOR AIR BAG BRAKE CHAMBER TONE RING EC 16 OR EC 17 CONTROLLER WHEEL SPEED SENSOR PRIMARY SERVICE P...

Page 5: ... control port and primary delivery circuit of the brake valve Air flows past double check valve diaphragm B and through a passage in the cover to the top of the service relay piston In response to air pressure the relay piston drain valve flexes and seals the drain passage leading to the relay exhaust Simultaneously the relay piston moves into contact with the exhaust portion of its inlet and exha...

Page 6: ... AT 1DC ANTILOCK TRACTION ASSY EC 16 OR EC 17 CONTROLLER ATR 1DC VALVE MODULATOR MODULATOR REAR AXLE BRAKE REAR AXLE BRAKE EXCITER SPEED SENSOR EXCITER SPEED SENSOR MODULATOR BRAKE CHAMBER ENGINE CONTROL MODULE ECM TRACTION SWITCH ANTILOCK DASH LAMP TRACTION DASH LAMP RETARDER SWITCH MODULATOR ...

Page 7: ...lve s exhaust port PREVENTIVE MAINTENANCE GENERAL Perform the tests and inspections presented at the prescribed intervals If theATR 1DC valve fails to function as described or leakage is excessive it should be repaired or replaced with a new or genuine Bendix remanufactured unit available at any authorized parts outlet EVERY 3 MONTHS 25 000 MILES OR 900 OPERATING HOURS 1 Remove any accumulated con...

Page 8: ...8 FIGURE 10 ATR 1DC ANTILOCK TRACTION ASSEMBLY EXPLODED VIEW 4 3 5 6 7 8 9 10 11 18 19 21 20 24 23 22 26 25 27 28 29 30 31 15 14 13 17 2 1 16 32 33 38 12 39 34 35 36 37 40 13 ...

Page 9: ...ery port pressure from the 10 psi service pressure to obtain the differential Compare the measured differential with the pressure specified for theATR 1DC valve part number see the l D washer also for the differential NOTE For ATR 1DC valves not incorporating a relay piston return spring 20 the measured differential should be approximately 4 psi When a spring is in use the differential will be hig...

Page 10: ...lve seat 23 with o rings 27 28 Remove o rings 27 28 from the check valve seat 12 Remove the check valve 24 guide 25 and spring 26 13 Remove the inlet seat 29 with o rings 30 31 then remove o rings 30 31 from the inlet sea 29 14 Remove the check valve seat 32 from the valve cover 3 Remove both o ring 33 15 Remove the check valve 34 guide 35 and spring 36 16 Remove the primary inlet seat 37 with o r...

Page 11: ...9 in the body 4 12 Install the large and small diameter o rings 7 8 in the exhaust cover 6 then install the exhaust cover in the body 4 taking care not to damage the o rings Hold the exhaust cover in place 13 While depressing the exhaust cover 6 install the retaining ring 5 in the body 4 Make certain the retainer 5 is fully seated in its groove in the body 14 If the valve was equipped with a relay...

Page 12: ...12 BW1969 2004 Bendix Commercial Vehicle Systems LLC All rights reserved 9 2004 Printed in U S A ...

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