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7

The ATR-1DC

 valve also has an auxiliary control port that

permits coordination of the traction function with an air
suspended tag axle on a 6x2 vehicle.  The auxiliary control
port(21) connects to the air suspension control valve.  If a
traction event occurs and the tag axle is down and loaded
the ATR-1DC

 valve is able to reduce air pressure in the tag

axle air bags.  Lowering pressure in the tag axle air bags
increases the loading on the drive axle and further assists in
eliminating wheel spin on acceleration.

OPERATION

Reservoir air pressure is constantly present at the traction
solenoid.  When the electronic controller detects wheel
spin it energizes the solenoid and in response the solenoid
opens momentarily.  While the solenoid is open, air is
delivered through internal passages to double check valve
diaphragm “A”.

Note:

If the optional auxiliary port is in use, traction
solenoid air pressure is also delivered to the air
suspension system of the “tag” or non-drive axle.
This signal pressure is used to exhaust some of
the air pressure from the suspension bags on the
tag axle.  This causes some of the vehicle weight
(carried by the tag axle) to shift to the drive axle
further enhancing the traction control.

The check valve diaphragm flexes in response and seals
the passage to the open exhaust of the secondary delivery
of the brake valve.  Once past double check valve “A”, air
from the solenoid flows to double check valve “B” which
flexes and seals the passage to the open exhaust of the
primary delivery of the brake valve.  Air flowing around
double check valve “B” moves through the rest of the valve
in the same manner as a normal service brake application
and is delivered out the delivery ports of the ATR-1DC

 valve

to the antilock modulators near the rear wheels they serve.

When the electronic controller de-energizes the ATR-1DC

valve's traction solenoid, air between the solenoid and the
double check valve “A”, including the air signal sent to the
suspension system through the optional auxiliary port,
returns to the solenoid and is exhausted.  Air between
double check valve “A” and “B” is exhausted from the
secondary circuit of the brake valve.  Air between the relay
piston and double check valve “B” is exhausted from the
primary circuit of the brake valve.  Air in the service brakes
is exhausted at the main ATR-1DC

 valve's exhaust port.

PREVENTIVE MAINTENANCE

GENERAL

Perform the tests and inspections presented at the
prescribed intervals.  If the ATR-1DC

 valve fails to function

as described, or leakage is excessive, it should be repaired
or replaced with a new or genuine Bendix remanufactured
unit, available at any authorized parts outlet.

EVERY 3 MONTHS, 25,000 MILES OR 900 OPERATING
HOURS

1. Remove any accumulated contaminates and visually

inspect the exterior for excessive corrosion and
physical damage.

2. Inspect all air lines connected to the ATR-1DC

 valve for

signs of wear or physical damage.  Replace as
necessary.

3. Test air line fittings for excessive leakage and tighten or

replace as necessary.

4. Perform the Leakage Test described in this manual.

EVERY YEAR, 100,000 MILES, OR 3,600 OPERATING
HOURS
1. Perform the Operation and Leakage Tests described in

this manual.

WARNING! PLEASE READ AND FOLLOW
THESE INSTRUCTIONS TO AVOID
PERSONAL INJURY OR DEATH:

When working on or around a vehicle, the following
general precautions should be observed at all times.

1.

Park the vehicle on a level surface, apply the
parking brakes, and always block the wheels.
Always wear safety glasses.

2.

Stop the engine and remove ignition key when
working under or around the vehicle.  When
working in the engine compartment, the engine
should be shut off and the ignition key should be
removed. Where circumstances require that the
engine be in operation, EXTREME CAUTION should
be used to prevent personal injury resulting from
contact with moving, rotating, leaking, heated or
electrically charged components.

3.

Do not attempt to install, remove, disassemble or
assemble a component until you have read and
thoroughly understand the recommended
procedures.  Use only the proper tools and observe
all precautions pertaining to use of those tools.

4.

If the work is being performed on the vehicle’s air
brake system, or any auxiliary pressurized air
systems, make certain to drain the air pressure from
all reservoirs before beginning ANY work on the
vehicle.  If the vehicle is equipped with an AD-IS

air dryer system or a dryer reservoir module, be
sure to drain the purge reservoir.

5.

Following the vehicle manufacturer’s
recommended procedures, deactivate the electrical
system in a manner that safely removes all
electrical power from the vehicle.

6.

Never exceed manufacturer’s recommended
pressures.

7.

Never connect or disconnect a hose or line
containing pressure; it may whip. Never remove a
component or plug unless you are certain all
system pressure has been depleted.

Summary of Contents for ATR1DC ANTILOCK TRACTION RELAY

Page 1: ...a cover plate can be installed and the antilock controller mounted elsewhere on the vehicle When an ATR 1DC valve is combined with an antilock traction controller the resulting assembly is referred to as a antilock traction assembly or AT 1DC TheATR 1DC valve replaces the standard relay valve used to control the rear axle service brakes and performs the standard relay function Like the standard re...

Page 2: ... of the antilock system and separate antilock components and their operation is not addressed in this publication For a description of antilock operation refer to the appropriate Service Data Sheet covering the electronic controller used with the ATR 1DC valve e g SD 13 4785 for the EC 16 electronic controller or SD 13 4788 for the EC 17 electronic controller Other useful information on antilock s...

Page 3: ...nse to primary control and seals the air passage leading to the secondary control Air flows past double check valve diaphragm B and through a passage in the cover to the top of the service relay piston In response TRACTION CONTROL SOLENOID SUPPLY PORT SECONDARY SERVICE PORT DOUBLE CHECK VALVE A DELIVERY PORT EXHAUST PORT RELAY PISTON INLET EXHAUST VALVE BLEND BACK PISTON SOLENOID CONNECTOR AIR BAG...

Page 4: ...re above and below the relay piston is equal the piston moves FIGURE 7 SERVICE BRAKES APPLYING PRIMARY CIRCUIT DELIVERY FAILED TRACTION CONTROL SOLENOID SUPPLY PORT SECONDARY SERVICE PORT DOUBLE CHECK VALVE A DELIVERY PORT EXHAUST PORT RELAY PISTON INLET EXHAUST VALVE BLEND BACK PISTON SOLENOID CONNECTOR AIR BAG BRAKE CHAMBER TONE RING EC 16 OR EC 17 CONTROLLER WHEEL SPEED SENSOR PRIMARY SERVICE P...

Page 5: ... control port and primary delivery circuit of the brake valve Air flows past double check valve diaphragm B and through a passage in the cover to the top of the service relay piston In response to air pressure the relay piston drain valve flexes and seals the drain passage leading to the relay exhaust Simultaneously the relay piston moves into contact with the exhaust portion of its inlet and exha...

Page 6: ... AT 1DC ANTILOCK TRACTION ASSY EC 16 OR EC 17 CONTROLLER ATR 1DC VALVE MODULATOR MODULATOR REAR AXLE BRAKE REAR AXLE BRAKE EXCITER SPEED SENSOR EXCITER SPEED SENSOR MODULATOR BRAKE CHAMBER ENGINE CONTROL MODULE ECM TRACTION SWITCH ANTILOCK DASH LAMP TRACTION DASH LAMP RETARDER SWITCH MODULATOR ...

Page 7: ...lve s exhaust port PREVENTIVE MAINTENANCE GENERAL Perform the tests and inspections presented at the prescribed intervals If theATR 1DC valve fails to function as described or leakage is excessive it should be repaired or replaced with a new or genuine Bendix remanufactured unit available at any authorized parts outlet EVERY 3 MONTHS 25 000 MILES OR 900 OPERATING HOURS 1 Remove any accumulated con...

Page 8: ...8 FIGURE 10 ATR 1DC ANTILOCK TRACTION ASSEMBLY EXPLODED VIEW 4 3 5 6 7 8 9 10 11 18 19 21 20 24 23 22 26 25 27 28 29 30 31 15 14 13 17 2 1 16 32 33 38 12 39 34 35 36 37 40 13 ...

Page 9: ...ery port pressure from the 10 psi service pressure to obtain the differential Compare the measured differential with the pressure specified for theATR 1DC valve part number see the l D washer also for the differential NOTE For ATR 1DC valves not incorporating a relay piston return spring 20 the measured differential should be approximately 4 psi When a spring is in use the differential will be hig...

Page 10: ...lve seat 23 with o rings 27 28 Remove o rings 27 28 from the check valve seat 12 Remove the check valve 24 guide 25 and spring 26 13 Remove the inlet seat 29 with o rings 30 31 then remove o rings 30 31 from the inlet sea 29 14 Remove the check valve seat 32 from the valve cover 3 Remove both o ring 33 15 Remove the check valve 34 guide 35 and spring 36 16 Remove the primary inlet seat 37 with o r...

Page 11: ...9 in the body 4 12 Install the large and small diameter o rings 7 8 in the exhaust cover 6 then install the exhaust cover in the body 4 taking care not to damage the o rings Hold the exhaust cover in place 13 While depressing the exhaust cover 6 install the retaining ring 5 in the body 4 Make certain the retainer 5 is fully seated in its groove in the body 14 If the valve was equipped with a relay...

Page 12: ...12 BW1969 2004 Bendix Commercial Vehicle Systems LLC All rights reserved 9 2004 Printed in U S A ...

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