BENDIX AD-SP Manual Download Page 8

8

A. If the pressure drop in the front axle reservoir ex-

ceeds 8-14 psi, check the air brake system for
excessive leakage and repair and re-test. If the ex-
cessive pressure drop persists, replace the AD-SP

air dryer.

B. If the pressure drop in the rear axle reservoir

exceeds 2 psi, check the air brake system for
excessive leakage and repair.

Build up system pressure to governor cut-out, wait 30
seconds for completion of the purge cycle, then "Fan"
the service brakes to reduce system air pressure to
governor cut-in. Note that the system once again builds
to full pressure and is followed by an AD-SP

 air dryer

purge.

4. Check the operation of the SC-PR

 single check

protection valve. Build system pressure to governor
cutout, wait 30 seconds for completion of the purge cycle,
then drain all air pressure from the supply reservoir while
observing the front axle reservoir dash gauge. Reservoir
pressure should decrease to approximately 95 psi and
stop. If front axle reservoir pressure continues to drop
replace the SC-PR

 valve. Do not attempt to adjust

the SC-PR

 valve. This valve is factory preset and mix-

adjustment can result in insufficient air pressure in the
front axle reservoir in the event of a line or component
failure. The rear axle reservoir pressure should remain
constant.

FIGURE 8 - AD-SP

 SYSTEM PURGE AIR DRYER EXPLODED VIEW

O-RING

DESICCANT

CARTRIDGE

AD-SP

 AIR

DRYER BODY

DELIVERY PORT

SUPPLY PORT

PURGE VALVE

O-RING

PURGE PISTON

SPRING

EXHAUST COVER

RETAINING RING

HEATER & THERMOSTAT

ASSEMBLY

CONNECTOR

RETAINING RING

RETAINING RING

CAP

PISTON

O-RINGS

CONTROL PORT

5. Check the operation of the heater and thermostat

assembly in the body during cold weather operation (if
possible) as follows:

A. Electric Power to the Heater and Thermostat

With the ignition or engine kill switch in the ON
position, check for voltage to the heater and
thermostat assembly using a voltmeter or test light.
Unplug the electrical connector at the air dryer and
place the test leads on each of the pins of the male
connector. If there is no voltage, look for a blown
fuse. broken wires, or corrosion in the vehicle wiring
harness. Check to see if a good ground path exists.

B. Thermostat and Heater Operation

Turn off the ignition switch and cool the body
assembly to below 40 degrees Fahrenheit.

Note: If this test is performed in warm weather (above 30
deg. F) it may be necessary to remove the heater and
thermostat assembly and cool it in a freezer.

Using an ohmmeter, check the resistance between the
electrical pins in the connector. The resistance should be
1.5 to 1.7 ohms for the 12 volt heater assembly and 6.0 to
6.9 ohms for the 24 volt heater assembly. If the resistance
is higher than the maximum stated, replace the heater and
thermostat assembly.

Warm the heater and thermostat assembly to over 90
degrees Fahrenheit and again check the resistance. The
resistance should exceed 1000 ohms. If the resistance
values obtained are within the stated limits, the thermostat
and heater assembly is operating properly. If the resistance
values obtained are outside the stated limits, replace the
heater and thermostat assembly.

Summary of Contents for AD-SP

Page 1: ...unction of the AD SP System Purge Air Dryer is to collect and remove air system contaminants in solid liquid and vapor form before they enter the brake system It provides clean dry air to the componen...

Page 2: ...ck valve on its way to the delivery port it is also conducted to the purge control mechanism The purge control mechanism is able to monitor air brake system pressure as well as supply air pressure FIG...

Page 3: ...SOR PURGE RELIEF VALVE FRONT RESERVOIR SC PR VALVE REAR RESERVOIR ENGINE TURBO EXHAUST PORT SUPPLY PORT PURGE ORIFICE The air dryer will remain in the charge cycle until the air brake system pressure...

Page 4: ...cut off valve piston to move and close With the turbo cut off valve piston seated closed position air in the discharge line and AD SP air dryer inlet port is prevented from entering the air dryer PUR...

Page 5: ...valve and a pressure protection valve in a single assembly Its primary use is in conjunction with the Bendix AD SP air dryer and is installed in the front axle secondary service reservoir in place of...

Page 6: ...warranty policy before performing any intrusive maintenance procedures An extended warranty may be voided if intrusive maintenance is performed during this period Because no two vehicles operate under...

Page 7: ...ith a plug installed in the delivery port 0 psi in the control port and 120 psi applied to the supply port apply a soap solution to the purge exhaust port If leakage exceeds a 1 bubble in 5 seconds re...

Page 8: ...COVER RETAINING RING HEATER THERMOSTAT ASSEMBLY CONNECTOR RETAINING RING RETAINING RING CAP PISTON O RINGS CONTROL PORT 5 Check the operation of the heater and thermostat assembly in the body during...

Page 9: ...t a hose or line containing pressure it may whip Never remove a component or plug unless you are certain all system pressure has been depleted 8 Use only genuine Bendix replacement parts components an...

Page 10: ...r of the body 2 Using a clean rag wipe the body bores clean 3 Inspect for physical damage to the body casting broken and or missing parts 4 Inspect the interior and exterior of the body for severe cor...

Page 11: ...ntified during disassembly If the fittings were removed from the body use a thread sealant making certain none enters the body during re installation 3 Apply a dielectric grease on the heater and ther...

Page 12: ...temsLLC VEHICLE PREPARATION 1 Park the vehicle on a level surface and prevent movement by means other than the brakes 2 Locate the front axle service secondary reservoir in preparation for installing...

Page 13: ...2 13 UNC bolt must be between 1 8 below to 1 4 above the surface of theAD SP air dryer mounting bracket surface when fully installed and tightened to 50 pound feet Damage to the dryer body will result...

Page 14: ...e 13 CONNECTING THE AIR LINES Important General Instructions The instructions that follow apply to all installations of the AD SP air dryer regardless of whether the AD SP air dryer is replacing an ex...

Page 15: ...ion of the supply and front axle secondary reservoir air pressure to purge or dry the desiccant material During the Purge cycle an approximately 8 14 psi drop in air pressure will be noted on the fron...

Page 16: ...ssive system leakage IMPORTANT Note whether air pressure loss is shown on dash gauge s Pressure loss shown on gauges is caused by service brake system or component leakage Pressure loss NOT SHOWN on g...

Page 17: ...n either test repair or replace governor 4 Test compressor unloader leakage Drain all air pressure from system and remove the governor from the compressor Temporarily plug the governor unloader port o...

Page 18: ...AD SP air dryer F High air usage Vehicle application 2 Water and or Oil in Supply or Service Reservoir A Improper discharge line length or improper line material Maximum air dryer inlet temperature i...

Page 19: ...e operation the air compressor must remain unloaded for a minimum of 30 seconds This minimum purge time is required to ensure complete regeneration of the desiccant material If the purge time is consi...

Page 20: ...ine fittings gaskets filter bodies etc Repair inlet components as needed Note Dirt ingestion will damage compressor and is not covered under warranty If you found excessive oil present in the service...

Page 21: ...ion C Governor malfunction D Air flow to the supply reservoir restricted E Excessive pressure pulsations from compressor Typical single cylinder type A Air dryers remove water and oil from the air bra...

Page 22: ...necessary E Check operation of AD SP air dryer heater and thermostat Repair or replace as necessary F Check operation and repair or replace as necessary CAUSE REMEDY 6 Unable to build air system press...

Page 23: ...creasing the discharge line volume This can be accomplished by adding an additional four feet of discharge line or adding a 90 cubic inch reservoir between the compressor and the AD SP air dryer A Fau...

Page 24: ...ction loggers concrete mixer dump truck fire truck e g Line haul single trailer w o air suspension air over hydraulic brakes e g Line haul single trailer with air suspension school bus e g City transi...

Page 25: ...only encountered complaints CONVENTIONAL SUPPLY SYSTEM INTEGRAL PURGE AIR DRYER HOLSET TYPE E QE COMPRESSOR WITH ECON VALVE FRONT REAR DASH GAUGE STANDARD SINGLE CHECK VALVE LOW PRESSURE INDICATOR SUP...

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Page 28: ...28 BW1777 2004 Bendix Commercial Vehicle Systems LLC All rights reserved 10 2004 Printed in U S A...

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