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with governors which have a 120 to 130 psi nominal cut-
out pressure. If a governor is used that is not within this
limitation contact your Bendix parts outlet or sales
representative for additional information.
 If the recovery
time consistently exceeds this limit, it may be
necessary to "by-pass" the air accessory responsible
for the high air usage. Consult your local authorized
Bendix parts outlet or sales representative for additional
information.

2. Purge Cycle Time - During normal vehicle operation, the

air compressor must remain unloaded for a minimum of
30 seconds. This minimum purge time is required to
ensure complete regeneration of the desiccant material.
If the purge time is occasionally shorter than the times
specified, no permanent ill effect should be expected,
however, if the purge time is consistently less than the
minimum, an accessory by-pass system must be
installed.

3. European Air Brake Systems - The AD-SP

 air dryer

must not be installed in brake systems that
incorporate compressors without integral unloading
mechanisms and/or utilize a compressor discharge
line unloader valve.
 When vehicles of this type are
encountered other Bendix air dryer models must be used.
Consult your local authorized Bendix parts outlet or sales
representative for additional information.

4. Air Compressor Size - The AD-SP

 air dryer was

designed primarily for use with compressors rated up to
30 CFM. It is recommended that when using the
AD-SP

 air dryer with a compressor which has a rated

displacement exceeding 30 CFM that an authorized
Bendix parts outlet or Bendix marketing representative
be contacted for assistance.

5. Holset "E or QE" Type Air Compressors - The AD-SP

air dryer can be installed with the Holset Type "E or QE"
compressor. When the AD-SP

 air dryer is used in this

installation, the Holset ECON valve should be removed
and the special orifice check valve in the "make-up" line
should be removed and replaced with a conventional
single check valve. This is most easily done using a
special 45 deg. supply port fitting, 112864, and single
check valve 109710.

6. Use the following guidelines to determine the vehicle

application suitable for the AD-SP

 air dryer:

 Total Vehicle Res.

Air Dryer Model

 Volume (Cu. In.)
 Less than 9,000 ........................... AD-SP

 Air Dryer

 Less than 9,000 w/several ........... AD-9

 Extended Purge

 air accessories or high air

Volume Air Dryer

 usage (e.g. transit coaches
 & refuse haulers)
 Greater than 9,000 ....................... AD-9

 Extended Purge

Volume Air Dryer or
Contact Bendix Commercial
Vehicle Systems LLC

VEHICLE PREPARATION

1. Park the vehicle on a level surface and prevent movement

by means other than the brakes.

2. Locate the front axle service (secondary) reservoir in

preparation for installing the SC-PR

 single check

protection valve included with AD-SP

 air dryer retro-fit

kits.

A. With full system pressure in all reservoirs, drain any

single reservoir and observe the reaction of the dash
gauges. If the supply reservoir was drained, no
reaction will be noted on the dash gauges. Drain air
from another reservoir. When the front axle service
reservoir gauge displays a pressure loss mark the
reservoir that was drained. Confirm that the front axle
service (secondary) reservoir has been found by
building system pressure to governor cut-out and
draining the marked reservoir. After the reservoir is
completely drained make a service brake application
and have an assistant observe the front axle service
brakes. The front axle brakes should be inoperative.

B. Some vehicles may be equipped with multi-

compartment reservoirs. This type of reservoir is eas-
ily identified by the presence of more than one drain
cock in the reservoir shell. The most common is a
two compartment reservoir with a "built-in" single
check valve between the two compartments. In most
instances when this type of reservoir is in use, one
of the two compartments (usually the smallest) will
be the supply reservoir and the second compart-
ment will be either the front or rear service reservoir.
Drain air from either of the two compartments and
observe the dash gauges. If the supply reservoir com-
partment was drained, no reaction will be noted on
the dash gauges. If one dash gauge displays pres-
sure loss note whether it is the front axle (secondary)
or rear axle (primary) reservoir. Mark the front axle
service (secondary) reservoir or compartment. Con-
firm that the correct reservoir has been found in the
same manner described in 2A.

3. Locate the supply reservoir ("wet tank") and note if a

single check valve is installed in the discharge line
connected to the reservoir. If a single check valve is found
it should be removed before proceeding with the
installation.

4. Locate and mark the single check valve that is used to

protect and isolate the front axle service reservoir.

5. Drain all reservoirs to 0 p.s.i. (0 kPa).

LOCATING AD-SP

 AIR DRYER ON VEHICLE

1. The AD-SP

 air dryer must be mounted vertically (purge

exhaust port toward road surface) outside the engine
compartment in an area of air flow while the vehicle is in
motion. The AD-SP

 air dryer must not be exposed to

direct wheel splash (located behind axle mud flap is
acceptable).

2. Locate the AD-SP

 air dryer as close to the first (supply)

reservoir as possible.

Summary of Contents for AD-SP

Page 1: ...unction of the AD SP System Purge Air Dryer is to collect and remove air system contaminants in solid liquid and vapor form before they enter the brake system It provides clean dry air to the componen...

Page 2: ...ck valve on its way to the delivery port it is also conducted to the purge control mechanism The purge control mechanism is able to monitor air brake system pressure as well as supply air pressure FIG...

Page 3: ...SOR PURGE RELIEF VALVE FRONT RESERVOIR SC PR VALVE REAR RESERVOIR ENGINE TURBO EXHAUST PORT SUPPLY PORT PURGE ORIFICE The air dryer will remain in the charge cycle until the air brake system pressure...

Page 4: ...cut off valve piston to move and close With the turbo cut off valve piston seated closed position air in the discharge line and AD SP air dryer inlet port is prevented from entering the air dryer PUR...

Page 5: ...valve and a pressure protection valve in a single assembly Its primary use is in conjunction with the Bendix AD SP air dryer and is installed in the front axle secondary service reservoir in place of...

Page 6: ...warranty policy before performing any intrusive maintenance procedures An extended warranty may be voided if intrusive maintenance is performed during this period Because no two vehicles operate under...

Page 7: ...ith a plug installed in the delivery port 0 psi in the control port and 120 psi applied to the supply port apply a soap solution to the purge exhaust port If leakage exceeds a 1 bubble in 5 seconds re...

Page 8: ...COVER RETAINING RING HEATER THERMOSTAT ASSEMBLY CONNECTOR RETAINING RING RETAINING RING CAP PISTON O RINGS CONTROL PORT 5 Check the operation of the heater and thermostat assembly in the body during...

Page 9: ...t a hose or line containing pressure it may whip Never remove a component or plug unless you are certain all system pressure has been depleted 8 Use only genuine Bendix replacement parts components an...

Page 10: ...r of the body 2 Using a clean rag wipe the body bores clean 3 Inspect for physical damage to the body casting broken and or missing parts 4 Inspect the interior and exterior of the body for severe cor...

Page 11: ...ntified during disassembly If the fittings were removed from the body use a thread sealant making certain none enters the body during re installation 3 Apply a dielectric grease on the heater and ther...

Page 12: ...temsLLC VEHICLE PREPARATION 1 Park the vehicle on a level surface and prevent movement by means other than the brakes 2 Locate the front axle service secondary reservoir in preparation for installing...

Page 13: ...2 13 UNC bolt must be between 1 8 below to 1 4 above the surface of theAD SP air dryer mounting bracket surface when fully installed and tightened to 50 pound feet Damage to the dryer body will result...

Page 14: ...e 13 CONNECTING THE AIR LINES Important General Instructions The instructions that follow apply to all installations of the AD SP air dryer regardless of whether the AD SP air dryer is replacing an ex...

Page 15: ...ion of the supply and front axle secondary reservoir air pressure to purge or dry the desiccant material During the Purge cycle an approximately 8 14 psi drop in air pressure will be noted on the fron...

Page 16: ...ssive system leakage IMPORTANT Note whether air pressure loss is shown on dash gauge s Pressure loss shown on gauges is caused by service brake system or component leakage Pressure loss NOT SHOWN on g...

Page 17: ...n either test repair or replace governor 4 Test compressor unloader leakage Drain all air pressure from system and remove the governor from the compressor Temporarily plug the governor unloader port o...

Page 18: ...AD SP air dryer F High air usage Vehicle application 2 Water and or Oil in Supply or Service Reservoir A Improper discharge line length or improper line material Maximum air dryer inlet temperature i...

Page 19: ...e operation the air compressor must remain unloaded for a minimum of 30 seconds This minimum purge time is required to ensure complete regeneration of the desiccant material If the purge time is consi...

Page 20: ...ine fittings gaskets filter bodies etc Repair inlet components as needed Note Dirt ingestion will damage compressor and is not covered under warranty If you found excessive oil present in the service...

Page 21: ...ion C Governor malfunction D Air flow to the supply reservoir restricted E Excessive pressure pulsations from compressor Typical single cylinder type A Air dryers remove water and oil from the air bra...

Page 22: ...necessary E Check operation of AD SP air dryer heater and thermostat Repair or replace as necessary F Check operation and repair or replace as necessary CAUSE REMEDY 6 Unable to build air system press...

Page 23: ...creasing the discharge line volume This can be accomplished by adding an additional four feet of discharge line or adding a 90 cubic inch reservoir between the compressor and the AD SP air dryer A Fau...

Page 24: ...ction loggers concrete mixer dump truck fire truck e g Line haul single trailer w o air suspension air over hydraulic brakes e g Line haul single trailer with air suspension school bus e g City transi...

Page 25: ...only encountered complaints CONVENTIONAL SUPPLY SYSTEM INTEGRAL PURGE AIR DRYER HOLSET TYPE E QE COMPRESSOR WITH ECON VALVE FRONT REAR DASH GAUGE STANDARD SINGLE CHECK VALVE LOW PRESSURE INDICATOR SUP...

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Page 28: ...28 BW1777 2004 Bendix Commercial Vehicle Systems LLC All rights reserved 10 2004 Printed in U S A...

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