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4

DESICCANT

OIL

SEPARATOR

DELIVERY

CHECK

DELIVERY

PORT

CONTROL

PORT

COMPRESSOR

PURGE /

RELIEF

VALVE

FRONT

RESERVOIR

SC-PR

VALVE

REAR

RESERVOIR

ENGINE

TURBO

PURGE

ORIFICE

EXHAUST

PORT

TURBO

CUTOFF

GOVERNOR

FIGURE 5 - AD-SP

 AIR DRYER PURGE CYCLE

PURGE CYCLE

 (refer to Figure 5)

When air brake system pressure reaches the cutout setting
of the governor, typically 120 psi, the compressor unloads
(air compression is stopped) and the purge cycle of the air
dryer begins. When the governor unloads the compressor,
it pressurizes the compressor unloader mechanism and
the line connecting the governor unloader port to the control
port of the AD-SP

 air dryer body. Air entering the control

port is simultaneously directed to the turbo cut-off valve
and the purge valve control piston.

The initial purge cycle consists of two simultaneous
occurrences; the closing of the turbo cut-off valve and the
opening of the purge valve. Each is discussed below under
a separate subheading.

TURBO CUT-OFF VALVE 

(refer to Figure 5)

The primary function of the turbo cut-off valve is to prevent
loss of engine turbocharger air pressure through the
AD-SP

 air dryer in systems where the compressor intake

is connected to the engine turbocharger. The turbo cut-off
valve also eliminates the “puffing” of air out the open air
dryer exhaust when a naturally aspirated, single cylinder
compressor is equipped with an inlet check valve.

Governor unloader pressure causes the turbo cut-off valve
piston to move and close. With the turbo cut-off valve piston
seated (closed position), air in the discharge line and
AD-SP

 air dryer inlet port is prevented from entering the

air dryer.

PURGE PISTON

The AD-SP

 air dryer purge piston also moves in response

to governor unloader pressure, causing the purge valve to
open to atmosphere. Contaminants in the body sump are
instantly expelled when the purge valve opens. Air which
was flowing through the desiccant cartridge immediately
changes direction and begins to flow back toward the open
purge valve. Oil and solid contaminants collected by the oil
separator are removed by air flowing from the desiccant
drying bed to the open purge valve.

DESICCANT RE-ACTIVATION (DRYING THE
DESICCANT)

The initial decompression of the air dryer assembly lasts
only a few seconds and is evidenced by an audible burst of
air at the AD-SP

 air dryer exhaust. The initial

decompression of the air dryer assembly is “sensed” by
the purge control mechanism and is used by the purge
mechanism as a signal that desiccant re-activation should
begin. The purge control mechanism “remembers” the
highest pressure attained in the air system, the cutout
pressure of the governor.

The actual re-activation of the desiccant drying bed begins
as the purge mechanism allows dry air to flow from the
delivery port (air brake system) back into the AD-SP

 air

dryer body and through the desiccant cartridge. The delivery
check valve assembly prevents air pressure in the brake
system from returning to the air dryer and flowing out the
open purge valve. The delivery check valve forces system

PURGE

PISTON

SUPPLY

RESERVOIR

Summary of Contents for AD-SP

Page 1: ...unction of the AD SP System Purge Air Dryer is to collect and remove air system contaminants in solid liquid and vapor form before they enter the brake system It provides clean dry air to the componen...

Page 2: ...ck valve on its way to the delivery port it is also conducted to the purge control mechanism The purge control mechanism is able to monitor air brake system pressure as well as supply air pressure FIG...

Page 3: ...SOR PURGE RELIEF VALVE FRONT RESERVOIR SC PR VALVE REAR RESERVOIR ENGINE TURBO EXHAUST PORT SUPPLY PORT PURGE ORIFICE The air dryer will remain in the charge cycle until the air brake system pressure...

Page 4: ...cut off valve piston to move and close With the turbo cut off valve piston seated closed position air in the discharge line and AD SP air dryer inlet port is prevented from entering the air dryer PUR...

Page 5: ...valve and a pressure protection valve in a single assembly Its primary use is in conjunction with the Bendix AD SP air dryer and is installed in the front axle secondary service reservoir in place of...

Page 6: ...warranty policy before performing any intrusive maintenance procedures An extended warranty may be voided if intrusive maintenance is performed during this period Because no two vehicles operate under...

Page 7: ...ith a plug installed in the delivery port 0 psi in the control port and 120 psi applied to the supply port apply a soap solution to the purge exhaust port If leakage exceeds a 1 bubble in 5 seconds re...

Page 8: ...COVER RETAINING RING HEATER THERMOSTAT ASSEMBLY CONNECTOR RETAINING RING RETAINING RING CAP PISTON O RINGS CONTROL PORT 5 Check the operation of the heater and thermostat assembly in the body during...

Page 9: ...t a hose or line containing pressure it may whip Never remove a component or plug unless you are certain all system pressure has been depleted 8 Use only genuine Bendix replacement parts components an...

Page 10: ...r of the body 2 Using a clean rag wipe the body bores clean 3 Inspect for physical damage to the body casting broken and or missing parts 4 Inspect the interior and exterior of the body for severe cor...

Page 11: ...ntified during disassembly If the fittings were removed from the body use a thread sealant making certain none enters the body during re installation 3 Apply a dielectric grease on the heater and ther...

Page 12: ...temsLLC VEHICLE PREPARATION 1 Park the vehicle on a level surface and prevent movement by means other than the brakes 2 Locate the front axle service secondary reservoir in preparation for installing...

Page 13: ...2 13 UNC bolt must be between 1 8 below to 1 4 above the surface of theAD SP air dryer mounting bracket surface when fully installed and tightened to 50 pound feet Damage to the dryer body will result...

Page 14: ...e 13 CONNECTING THE AIR LINES Important General Instructions The instructions that follow apply to all installations of the AD SP air dryer regardless of whether the AD SP air dryer is replacing an ex...

Page 15: ...ion of the supply and front axle secondary reservoir air pressure to purge or dry the desiccant material During the Purge cycle an approximately 8 14 psi drop in air pressure will be noted on the fron...

Page 16: ...ssive system leakage IMPORTANT Note whether air pressure loss is shown on dash gauge s Pressure loss shown on gauges is caused by service brake system or component leakage Pressure loss NOT SHOWN on g...

Page 17: ...n either test repair or replace governor 4 Test compressor unloader leakage Drain all air pressure from system and remove the governor from the compressor Temporarily plug the governor unloader port o...

Page 18: ...AD SP air dryer F High air usage Vehicle application 2 Water and or Oil in Supply or Service Reservoir A Improper discharge line length or improper line material Maximum air dryer inlet temperature i...

Page 19: ...e operation the air compressor must remain unloaded for a minimum of 30 seconds This minimum purge time is required to ensure complete regeneration of the desiccant material If the purge time is consi...

Page 20: ...ine fittings gaskets filter bodies etc Repair inlet components as needed Note Dirt ingestion will damage compressor and is not covered under warranty If you found excessive oil present in the service...

Page 21: ...ion C Governor malfunction D Air flow to the supply reservoir restricted E Excessive pressure pulsations from compressor Typical single cylinder type A Air dryers remove water and oil from the air bra...

Page 22: ...necessary E Check operation of AD SP air dryer heater and thermostat Repair or replace as necessary F Check operation and repair or replace as necessary CAUSE REMEDY 6 Unable to build air system press...

Page 23: ...creasing the discharge line volume This can be accomplished by adding an additional four feet of discharge line or adding a 90 cubic inch reservoir between the compressor and the AD SP air dryer A Fau...

Page 24: ...ction loggers concrete mixer dump truck fire truck e g Line haul single trailer w o air suspension air over hydraulic brakes e g Line haul single trailer with air suspension school bus e g City transi...

Page 25: ...only encountered complaints CONVENTIONAL SUPPLY SYSTEM INTEGRAL PURGE AIR DRYER HOLSET TYPE E QE COMPRESSOR WITH ECON VALVE FRONT REAR DASH GAUGE STANDARD SINGLE CHECK VALVE LOW PRESSURE INDICATOR SUP...

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Page 28: ...28 BW1777 2004 Bendix Commercial Vehicle Systems LLC All rights reserved 10 2004 Printed in U S A...

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