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air to flow through the purge mechanism. Dry air for the
brake system enters the purge control mechanism through
an air channel located in the delivery port, before the delivery
single check valve. It flows through the mechanism and
exits a purge orifice; its pressure is lowered and its volume
increased. The flow of dry air through the drying bed
reactivates the desiccant material by removing the water
vapor adhering to it.

Dry, brake system air will continue to flow through the
desiccant bed until the purge mechanism senses that the
brake system pressure has dropped between 8 - 14 psi
below what it “remembered” as being high (governor cut
out). For example: If governor cutout pressure was 120 psi
the purge mechanism will use air from the supply and front
axle reservoirs until it detects that pressure has dropped to
between 112 - 106 psi. System pressure will be reduced in
the supply and secondary (front axle) reservoirs only. The
primary or rear axle service reservoir will retain governor
cutout pressure (in the example, 120 psi). The purge cycle
and re-activation of the desiccant drying bed along with the
resulting pressure reduction takes place in approximately
15 - 20 seconds.

Once the purge cycle is complete, the purge control
mechanism closes and no further reduction of system
pressure should occur. The air dryer is ready for the next
charge cycle to begin.

The purge valve will remain open and the turbo cut-off valve
closed after the purge cycle is complete and neither will
change position until air brake system pressure is reduced
to governor cut-in pressure and the Charge Cycle begins.

SC-PR

 VALVE DESCRIPTION

The SC-PR

 single check protection valve, combines a

single check valve and a pressure protection valve in a single
assembly. Its primary use is in conjunction with the Bendix

®

AD-SP

 air dryer and is installed in the front axle

(secondary) service reservoir in place of a standard single
check valve.

The SC-PR

 valve allows the AD-SP

 air dryer to draw air

pressure from the front axle service reservoir during the purge
cycle. It also protects the air pressure in the front axle
service reservoir, in the event of a compressor, supply, or
rear axle reservoir failure, or malfunction of the AD-SP

 air

dryer purge control mechanism.

The SC-PR

 valve is intended for direct mounting to the

service reservoir. Both SC-PR

 valve air connections are

1/2 inch pipe thread and each is identified with cast,
embossed letters for ease of identification and installation.
The letter identifications and connections to the air system
are shown below for reference.

DIAPHRAGM

CHARGING
BELOW 100 PSI

SUPPLY

PORT

DELIVERY

PORT

SINGLE

CHECK

VALVE

CHARGING
ABOVE 100 PSI

SUPPLY

PORT

DIAPHRAGM

DELIVERY

PORT

SUPPLY

RESERVOIR

AD-SP

AIR

DRYER

COMPRESSOR

SC-PR

 VALVE

REAR AXLE

RESERVOIR

FRONT AXLE RES.

FIGURE 6 - SC-PR

 VALVE CHARGE POSITION*

 Air Connection

Identification

System Connection

 Supply .................... 1  SUP ....................... Connected to Supply (wet)

Reservoir

 Delivery ................. 2 DEL ......................... Nipple Mounted to Front

Axle Service Reservoir

SC-PR

 VALVE OPERATION

CHARGING

During initial air system build up, air flows from the supply
reservoir to the supply port of the SC-PR

 valve. Air entering

the SC-PR

 valve supply port is present beneath the

pressure protection diaphragm and simultaneously flows
through the single check valve portion into the front axle
service reservoir. With supply air pressure less than 100
psi, the pressure protection diaphragm, which functions as
a valve, remains seated on its inlet due to spring force above.

GOVERNOR

*Cutaway views are functionally correct, but do not represent current form of SC-PR

 valve.

Summary of Contents for AD-SP

Page 1: ...unction of the AD SP System Purge Air Dryer is to collect and remove air system contaminants in solid liquid and vapor form before they enter the brake system It provides clean dry air to the componen...

Page 2: ...ck valve on its way to the delivery port it is also conducted to the purge control mechanism The purge control mechanism is able to monitor air brake system pressure as well as supply air pressure FIG...

Page 3: ...SOR PURGE RELIEF VALVE FRONT RESERVOIR SC PR VALVE REAR RESERVOIR ENGINE TURBO EXHAUST PORT SUPPLY PORT PURGE ORIFICE The air dryer will remain in the charge cycle until the air brake system pressure...

Page 4: ...cut off valve piston to move and close With the turbo cut off valve piston seated closed position air in the discharge line and AD SP air dryer inlet port is prevented from entering the air dryer PUR...

Page 5: ...valve and a pressure protection valve in a single assembly Its primary use is in conjunction with the Bendix AD SP air dryer and is installed in the front axle secondary service reservoir in place of...

Page 6: ...warranty policy before performing any intrusive maintenance procedures An extended warranty may be voided if intrusive maintenance is performed during this period Because no two vehicles operate under...

Page 7: ...ith a plug installed in the delivery port 0 psi in the control port and 120 psi applied to the supply port apply a soap solution to the purge exhaust port If leakage exceeds a 1 bubble in 5 seconds re...

Page 8: ...COVER RETAINING RING HEATER THERMOSTAT ASSEMBLY CONNECTOR RETAINING RING RETAINING RING CAP PISTON O RINGS CONTROL PORT 5 Check the operation of the heater and thermostat assembly in the body during...

Page 9: ...t a hose or line containing pressure it may whip Never remove a component or plug unless you are certain all system pressure has been depleted 8 Use only genuine Bendix replacement parts components an...

Page 10: ...r of the body 2 Using a clean rag wipe the body bores clean 3 Inspect for physical damage to the body casting broken and or missing parts 4 Inspect the interior and exterior of the body for severe cor...

Page 11: ...ntified during disassembly If the fittings were removed from the body use a thread sealant making certain none enters the body during re installation 3 Apply a dielectric grease on the heater and ther...

Page 12: ...temsLLC VEHICLE PREPARATION 1 Park the vehicle on a level surface and prevent movement by means other than the brakes 2 Locate the front axle service secondary reservoir in preparation for installing...

Page 13: ...2 13 UNC bolt must be between 1 8 below to 1 4 above the surface of theAD SP air dryer mounting bracket surface when fully installed and tightened to 50 pound feet Damage to the dryer body will result...

Page 14: ...e 13 CONNECTING THE AIR LINES Important General Instructions The instructions that follow apply to all installations of the AD SP air dryer regardless of whether the AD SP air dryer is replacing an ex...

Page 15: ...ion of the supply and front axle secondary reservoir air pressure to purge or dry the desiccant material During the Purge cycle an approximately 8 14 psi drop in air pressure will be noted on the fron...

Page 16: ...ssive system leakage IMPORTANT Note whether air pressure loss is shown on dash gauge s Pressure loss shown on gauges is caused by service brake system or component leakage Pressure loss NOT SHOWN on g...

Page 17: ...n either test repair or replace governor 4 Test compressor unloader leakage Drain all air pressure from system and remove the governor from the compressor Temporarily plug the governor unloader port o...

Page 18: ...AD SP air dryer F High air usage Vehicle application 2 Water and or Oil in Supply or Service Reservoir A Improper discharge line length or improper line material Maximum air dryer inlet temperature i...

Page 19: ...e operation the air compressor must remain unloaded for a minimum of 30 seconds This minimum purge time is required to ensure complete regeneration of the desiccant material If the purge time is consi...

Page 20: ...ine fittings gaskets filter bodies etc Repair inlet components as needed Note Dirt ingestion will damage compressor and is not covered under warranty If you found excessive oil present in the service...

Page 21: ...ion C Governor malfunction D Air flow to the supply reservoir restricted E Excessive pressure pulsations from compressor Typical single cylinder type A Air dryers remove water and oil from the air bra...

Page 22: ...necessary E Check operation of AD SP air dryer heater and thermostat Repair or replace as necessary F Check operation and repair or replace as necessary CAUSE REMEDY 6 Unable to build air system press...

Page 23: ...creasing the discharge line volume This can be accomplished by adding an additional four feet of discharge line or adding a 90 cubic inch reservoir between the compressor and the AD SP air dryer A Fau...

Page 24: ...ction loggers concrete mixer dump truck fire truck e g Line haul single trailer w o air suspension air over hydraulic brakes e g Line haul single trailer with air suspension school bus e g City transi...

Page 25: ...only encountered complaints CONVENTIONAL SUPPLY SYSTEM INTEGRAL PURGE AIR DRYER HOLSET TYPE E QE COMPRESSOR WITH ECON VALVE FRONT REAR DASH GAUGE STANDARD SINGLE CHECK VALVE LOW PRESSURE INDICATOR SUP...

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Page 28: ...28 BW1777 2004 Bendix Commercial Vehicle Systems LLC All rights reserved 10 2004 Printed in U S A...

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