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1

®

SD-08-2407

Bendix

®

 AD-4

 Air Dryer

EXTENDED PURGE AD-4

 AIR DRYER

STANDARD AD-4

 AIR DRYER

LOWER

BRACKET

DESCRIPTION

The function of the AD-4

 air dryer is to collect and remove

air system contaminants in solid, liquid and vapor form be-
fore they enter the brake system. It provides clean, dry air
to the components of the brake system which increases
the life of the system and reduces maintenance costs. Daily
manual draining of the reservoirs is eliminated.

The AD-4

 air dryer consists of a desiccant cartridge and a

die cast aluminum end cover secured to a cylindrical steel
outer shell with eight cap screws and nuts. The end cover
contains a check valve assembly, a safety valve, purge valve
mechanism, a cast-in heater element with a replaceable
thermostat assembly and three threaded air connections.

The three air connections are identified with embossed
numbers and lettering. The identification and function of each
is as follows:

 Port l.D.

Function/Connection

 CON 4 ................ Control Port

(from unloader port on governor).

 SUP 11 .............. Supply Port (air in).
 DEL 2 ................ Delivery Port (air out).

A cast-in heater element and replaceable thermostat with
an external terminal are provided.

The voltage and wattage requirements of the heater and
thermostat are shown with embossed numbers and letters
in the recess adjacent to the control port marked “CON.”

UPPER

BRACKET

LOWER

BRACKET

PURGE

EXHAUST

FIGURE 1  - AD-4

 AIR DRYER MODELS

SUPPLY

PORT

THERMOSTAT

TERMINAL

SUPPLY

PORT

CONTROL

PORT

DELIVERY PORT

PURGE

EXHAUST

UPPER

BRACKET

Summary of Contents for AD-4

Page 1: ...valve assembly a safety valve purge valve mechanism a cast in heater element with a replaceable thermostat assembly and three threaded air connections The three air connections are identified with em...

Page 2: ...m the air flows into the desiccant cartridge Once in the desiccant cartridge air first flows through an oil separator which removes water in liquid form as well as oil oil vapor and solid contaminants...

Page 3: ...r flows from the purge volume through the desiccant cartridge purge orifice and into the desiccant drying bed Pressurized air from the purge volume expands after passing through the purge orifice its...

Page 4: ...ement that does not allow the compressor to load and unload compressing and non compressing cycle in a normal fashion Check for high air system leakage If the vehicle vocation has changed it may be ne...

Page 5: ...rvice the purge valve housing assembly 3 Close all reservoir drain cocks Build up system pressure to governor cut out and note thatAD 4 air dryer purges with an audible escape of air Fan the service b...

Page 6: ...onents of the air dryer use only genuine Bendix parts For ease in servicing the AD 4 air dryer desiccant cartridge assembly it is recommended that the air dryer be removed from the vehicle MAINTENANCE...

Page 7: ...SICCANT CARTRIDGE CAP SCREW LOCKWASHER SEALING RING SEALING RING END COVER HEATER VOLTAGE SHOWN SUPPLY PORT CONTROL PORT SPRING O RING PURGE PISTON SPECIAL WASHER EXHAUST DIAPHRAGM DELIVERY PORT BRACK...

Page 8: ...ompressor discharge line may still contain residual pressure 3 Identify and disconnect the three air lines from the end cover and note the position of end cover ports relative to the vehicle 4 Pull bo...

Page 9: ...assembly coat all o rings o ring grooves and bores with a generous amount of barium base lubricant Important Note The single exception to prelubrication is the sealing ring between the desiccant cartr...

Page 10: ...THERMOSTAT ASSEMBLY Refer to Figure 5 1 Cut uninsulated lead of new thermostat 1 at Point A 2 Install thermostat in end cover pocket and position uninsulated leads next to each other 3 Using a solderi...

Page 11: ...n 9 000 cu in Standard AD 4 Air Dryer 9 000 12 500 cu in Extended Purge AD 4 Air Dryer Greater than 12 500 cu in Contact Bendix Rep or Bendix Engineering RE INSTALLATION 1 Install the assembled AD 4 a...

Page 12: ...an be of two types The one described above or a single piece right angle bracket See Figure 7 To install the single piece lower mounting bracket remove and discard two of the bolts and nuts that retai...

Page 13: ...ice perform the following tests 1 Close all reservoir drain cocks 2 Build up system pressure to governor cut out and note that the AD 4 air dryer purges with an audible escape of air 3 Fan the service...

Page 14: ...hether air pressure loss is shown on dash gauge s Pressure loss shown on gauges is caused by service brake system or component leakage Pressure loss NOT SHOWN on gauges is caused by supply system or c...

Page 15: ...n either test repair or replace governor 4 Test compressor unloader leakage Drain all air pressure from system and remove the governor from the compressor Temporarily plug the governor unloader port o...

Page 16: ...r proper operation Make certain Holset ECON is not used with the drop in version of the air dryer if so remove and retest B Leaking purge valve in air dryer end cover control side C Holset E type comp...

Page 17: ...sories it is necessary to determine that during normal daily operation the compressor should recover from governor cut in to governor cut out usually 100 psi to 120 psi in 90 seconds or less at engine...

Page 18: ...let line size is 3 4 ID Maximum restriction requirement for compressors is 25 inches of water Check the engine air filter and service if necessary if possible check the air filter usage indicator Poor...

Page 19: ...brake charging system is functioning normally 3 Oil present at air dryer purge exhaust or cartridge during maintenance A Check to determine if air is reaching supply reservoir Inspect for kinked tubin...

Page 20: ...rt of governor D Test heater and thermostat as described in Preventative Maintenance Section E See Symptom 1 E Excessive system leakage F Purge valve stays open supply air leaks to control side F Repa...

Page 21: ...this data sheet A A slight pinging sound may be heard during system build up when a single cylinder compressor is used If this sound is deemed objectionable it can be reduced substantially by increas...

Page 22: ...ction loggers concrete mixer dump truck fire truck e g Line haul single trailer w o air suspension air over hydraulic brakes e g Line haul single trailer with air suspension school bus e g City transi...

Page 23: ...only encountered complaints CONVENTIONAL SUPPLY SYSTEM INTEGRAL PURGE AIR DRYER HOLSET TYPE E QE COMPRESSOR WITH ECON VALVE FRONT REAR DASH GAUGE STANDARD SINGLE CHECK VALVE LOW PRESSURE INDICATOR SUP...

Page 24: ...24 BW1450 2004 Bendix Commercial Vehicle Systems LLC All rights reserved 10 2004 Printed in U S A...

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