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Belshaw Brothers Donut Cutter Type F, Operator'S Manual

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Belshaw Brothers Donut Cutter Type F Operator'S Manual Download Page 5

 

Belshaw Bros., Inc. 

•

 www.belshaw.com 

•

 Phone 206-322-5474 

•

 Fax 206-322-5425 

Donut Cutter Type F OM 

MN-1532EN 

iii 

Contents 

 

1 Operation 

1 

2 Cleaning 

2 

3 Maintenance 

3 

Daily 

3 

Weekly 

3 

Every Six Months 

4 

Storing the Cutter 

4 

4 Donut-Making 

Helps 

5 

Tips on Making Quality Cake Donuts 

5 

Calculating Correct Water Temperature 

6 

Ratios of Plunger Sizes to Donut Weights 

6 

Temperature Conversion 

6 

 

 

 

Summary of Contents for Donut Cutter Type F

Page 1: ...Donut Cutter Type F Operator s Manual Belshaw Bros Inc 814 44th Street NW Suite 103 Auburn WA 98001 USA Phone 206 322 5474 Fax 206 322 5425 E mail service belshaw com http www belshaw com...

Page 2: ......

Page 3: ...ediately EQUIPMENT RECORD Please provide the information below when you correspond with us about your machine Purchased by _____________________________________________________________________ Install...

Page 4: ......

Page 5: ...MN 1532EN iii Contents 1 Operation 1 2 Cleaning 2 3 Maintenance 3 Daily 3 Weekly 3 Every Six Months 4 Storing the Cutter 4 4 Donut Making Helps 5 Tips on Making Quality Cake Donuts 5 Calculating Corr...

Page 6: ...ake sure the machine is mounted securely Doing so will prevent the machine from tipping over or falling which could cause serious injury When the machine is column mounted on a fryer make sure the fry...

Page 7: ...Squeeze the clutch lever toward the handle and allow two or three donuts to drop into the bowl c Release the clutch lever d Put the donuts back in the hopper 5 Swing the cutter over the fryer kettle...

Page 8: ...e wing nut that holds the crown bearing in place 4 Remove the trip arm guard 5 Loosen the wing nut that holds the hinge clamp in place 6 Open the hinge clamp and remove the hopper and the plunger by p...

Page 9: ...d directly above the trip arm guard This will allow the center rod to move smoothly through the crown bearing Weekly WARNING DO NOT allow grease lubrication to get into the donut hopper or to come in...

Page 10: ...pright operating position 2 Remove the plug from the fill hole 3 Check the oil level 4 If necessary pump 90 weight oil into the gearbox until it begins to overflow 5 Allow the excess oil to drain out...

Page 11: ...88 193 C If the shortening is too hot the donuts will fry too quickly on the outside and will lose volume The donuts may also become dense inside If the shortening is too cold the donuts will spread t...

Page 12: ...from above 98 36 8 Temperature increase during mixing average 30 F 17 C 30 17 Desired water temperature for yeast raised donuts 68 F 19 8 C Ratios of Plunger Sizes to Donut Weights The weights given...

Page 13: ...Donut Cutter Type F Technical Supplement Belshaw Bros Inc 814 44th Street NW Suite 103 Auburn WA 98001 USA Phone 206 322 5474 Fax 206 322 5425 E mail service belshaw com http www belshaw com...

Page 14: ......

Page 15: ...ediately EQUIPMENT RECORD Please provide the information below when you correspond with us about your machine Purchased by _____________________________________________________________________ Install...

Page 16: ......

Page 17: ...utter 5 Filling the Gear Box 5 Installing the Motor 5 Installing the Motor Coupling Covers 6 Installing the Plunger and Hopper 6 2 Troubleshooting 7 Adjusting the Spacing of the Trip Arms 12 Adapter K...

Page 18: ...ake sure the machine is mounted securely Doing so will prevent the machine from tipping over or falling which could cause serious injury When the machine is column mounted on a fryer make sure the fry...

Page 19: ...loor to the ceiling of the bakery b Attach the board to a wall stud using 4 wood screws at least 4 10 cm long Space the screws every 12 30 5 cm along the entire length of the board 2 Drill holes for m...

Page 20: ...and proceed to Installing the Cutter Preparing to Mount the Cutter on the Column Before you can column mount the Type F Donut Cutter to a fryer you must secure the fryer to the floor install the colum...

Page 21: ...cks The mounting holes are pre punched in the sheet metal cabinet 4 Slide the mounting brackets onto the bolts 5 Replace the washers and nuts you removed in step 3 and tighten the nuts 6 With the colu...

Page 22: ...the fryer cabinet for installing the column mounting brackets We cannot guarantee that the Type F Donut Cutter will comply with CE standards unless you have this work done by a qualified technician 4...

Page 23: ...e Distance between Cylinder and Shortening Cake plungers 7 8 1 1 2 5 cm Cake plungers 1 1 8 2 1 4 1 1 4 1 3 8 3 2 cm 3 5 cm French cruller plungers all sizes 1 1 2 3 8 cm Filling the Gear Box Before y...

Page 24: ...pen already To open it loosen the wing nut and swing the hinge clamp bolt out of the slot 2 Put the plunger in the hopper Put one of your hands underneath the hopper cylinder so the plunger does not f...

Page 25: ...number of the machine The voltage phase and cycle of the machine CAUTION If you perform repairs yourself or have them performed by anyone other than a service technician authorized by Belshaw Bros you...

Page 26: ...of the obstruction Plug in and turn on the machine Press the red reset button THE DONUTS DO NOT DROP STRAIGHT OR SEPARATE FROM THE CYLINDER EVENLY Possible Causes What To Do The machine frame is out...

Page 27: ...e the cylinder The cylinder lip is damaged Replace the cylinder THE MACHINE JAMS Possible Causes What To Do The machine frame is out of alignment Send the machine to the factory for service There is a...

Page 28: ...r Do this by moving the set collar on the mounting column or bushing WHEN USING THE KRINKLE PLUNGER THE PRODUCT IS SHAPED IRREGULARLY Possible Cause What To Do The former flutes are plugged with batte...

Page 29: ...e pivot hinge by changing the setting of the pivot hinge adjusting pin To adjust the verticality of the machine see Figure 2 1 1 Turn off and unplug the machine WARNING To avoid being seriously injure...

Page 30: ...stments 2 Set the donut size to 3 the maximum setting on the dial 3 Turn the dial by hand until the lower trip arm is in its lowest position 4 Check dimension A If necessary bend the lower trip arm un...

Page 31: ...ith a special adapter kit The adapter kits which are available at additional cost contain complete installation instructions and blueprints Order kits by number MAKE MODEL KIT NUMBER Anetsberger TFS 2...

Page 32: ...22 5425 14 MN 1533EN Donut Cutter Type F TS 3 Plunger Info This section contains the following information French Plunger Drawing 7B 1001 French Plunger Cleaning Instructions Care Maintenance and Clea...

Page 33: ...3 4 1 7 8 2 2 1 8 2 1 4 BILL OF MATERIAL ITEM DESCRIPTION 1 Lower Piston Specify Size 2 Former Assembly Specify Size 3 Side Rod Assy Specify Size 4 Gib 2 required specify size 5 Gib Screw 2 required...

Page 34: ...Belshaw Bros Inc www belshaw com Phone 206 322 5474 Fax 206 322 5425 16 MN 1533EN Donut Cutter Type F TS...

Page 35: ...or liquid shortening before storing or reinstalling in unit DO NOT Force the machine if it becomes jammed Disassemble and remove any obstruction to prevent damage to the plunger Washing Plungers Cyli...

Page 36: ...Belshaw Bros Inc www belshaw com Phone 206 322 5474 Fax 206 322 5425 18 MN 1533EN Donut Cutter Type F TS...

Page 37: ...www belshaw com Phone 206 322 5474 Fax 206 322 5425 Donut Cutter Type F TS MN 1532EN 19 4 Parts Info Drawings and Parts Lists in this section are for reference only See the Parts List Drawing Insert...

Page 38: ...ncludes Items 31A 31E 11 2 Trip Arm 31A 1 Brake Band Upper 12 2 Cam Roller 31B 1 Brake Band Lower 13 1 Sleeve Cam Standard case hardened steel 31C 1 Retaining Clip Sleeve Cam Optional cast iron 31D 1...

Page 39: ...aight Arm Section C4 1 Set Collar 43E 1 Arm Pin Assembly 43F 1 Pivot Arm Section Assembly 43G 1 Extension Arm Limiting Bracket Power Trans Lube 90 wt SAE Food Stock not shown FASTENERS FASTENERS ITEM...

Page 40: ...Belshaw Bros Inc www belshaw com Phone 206 322 5474 Fax 206 322 5425 22 MN 1533EN Donut Cutter Type F TS...

Page 41: ...Belshaw Bros Inc www belshaw com Phone 206 322 5474 Fax 206 322 5425 Donut Cutter Type F TS MN 1532EN 23 5 Appendix See Parts List Drawing Insert Page...

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