Belmont Bel-Nova AL-D101G Installation Instructions Manual Download

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1. During lifting of the dental light, make sure to hold the place
shown in the figure below. If not, it may lead to physical injury
or property damage.

1-1 Precautions for installation

1 Cautions regarding installation

AL-D101G / AL-D101W

AL-D102G

AL-D106G / AL-D109W

AL-D105G / AL-D107G / AL-D108G

Summary of Contents for Bel-Nova AL-D101G

Page 1: ...Bel Nova INSTALLATION INSTRUCTIONS...

Page 2: ...05G TRACK MOUNT AL D105G TRACK MOUNT AL D109W UNIT MOUNT AL D109W UNIT MOUNT AL D106G UNIT MOUNT AL D106G UNIT MOUNT AL D107G CABINET MOUNT AL D107G CABINET MOUNT AL D108G WALL MOUNT AL D108G WALL MOU...

Page 3: ...2 4 AL D106G QU 30 3 2 5 AL D106G EV AL D109W X AL D109W XN 37 3 2 6 AL D107G 43 3 2 7 AL D108G 44 3 3 Attaching the patient mirror 49 3 4 Confirmation guideline following installation 50 3 Installat...

Page 4: ...gure below If not it may lead to physical injury or property damage 1 1 Precautions for installation 1 Cautions regarding installation AL D101G AL D101W AL D101G AL D101W AL D102G AL D102G AL D106G AL...

Page 5: ...nto something or apply strong impact 3 Do not connect an input power supply other than with the rated power level 4 Make sure to connect ground wires 5 Have the clinic equipped with double pole switch...

Page 6: ...The product must be operated or handled by the qualified dentists or by dental staffs under the supervision of the dentist Such dentists or dental staffs should instruct and or assist the patients to...

Page 7: ...urce 6 LED lamps Optical performance Standard irradiation distance 650 mm In treatment mode Central illuminance 3 000 28 000 lx Correlated color temperature 5 000 K In Composite Safe mode Compliant wi...

Page 8: ...21 2 1 16 52 160 160 145 90 144 5 0 3 0 4 5 3 0 4 5 9 0 315 160 160 144 5 0 90 9 0 145 315 38 3 8 974 10 5 16 261 13 9 16 344 2 1 8 53 30 13 16 783 3 7 16 87 5 127 11 9 16 294 Select suspension tube l...

Page 9: ...974 1 6 0 160 140 140 77 5 8 1971 57 1 8 1450 144 5 0 90 9 0 144 5 0 90 9 0 13 9 16 344 4 11 16 119 6 152 30 13 16 783 Select suspension tube length based upon ceiling height 3 0 4 5 3 0 4 5 Unit inch...

Page 10: ...1 4 2495 90 9 0 160 160 160 160 140 140 38 3 8 974 55 15 16 1420 56 1 8 1425 38 1 2 978 140 140 40 5 8 1031 14 1 16 357 13 9 16 344 23 1 2 596 30 13 16 783 90 9 0 13 9 16 344 30 13 16 783 AL D107G AL...

Page 11: ...d Reproductive Harm www P65Warnings ca gov WARNING 1A0SK2A0 Label 1 Caution Label Label 1 Caution Label Swing arm Swing arm Balance arm Balance arm Touchless switch sensor window Touchless switch sens...

Page 12: ...ion switch Label 2 Caution Label Label 3 Proposition 65 Label Label 3 Proposition 65 Label Label 1 Caution Label Label 1 Caution Label Balance arm Balance arm Touchless switch sensor window Touchless...

Page 13: ...abel 3 Proposition 65 Label Label 1 Caution Label Label 1 Caution Label Balance arm Balance arm Light pole Touchless switch sensor window Lens cover LED lens Handle Touchless switch sensor window Lens...

Page 14: ...roduct Mode selection switch Label 3 Proposition 65 Label Balance arm Light pole LED lens Label 1 Caution Label Touchless switch sensor window Lens cover Handle Illuminance adjustment dial Light head...

Page 15: ...flats 2 mm 2 5mm 4mm 1 Attach the balance arm to the swing arm 1 Detach the cover of the power supply box Remove the four pan head screws M4 x 8 plated 2 Detach the swing arm Remove the two countersu...

Page 16: ...A 9 Orange Red 1 2 3 4 Black Black White Brown Brown White Green Yellow 1 3 3 1 4 1 CN4 CN201 CN9 1 2 5 Insert the balance arm joint into the swing arm and fix it with four countersunk screws M4 x 10...

Page 17: ...e of the light through the light pole 3 Mount the light assembly and pole adapter onto the light pole Use the four button bolts M5 10 white to fix the arm assembly 4 Attach the hospital grade plug to...

Page 18: ...ceiling as necessary length Approx 60cm where the ceiling light is mounted 2 Secure flange base to the ceiling referring to below figure Refer to Flange base template 20 page for the flange base fixi...

Page 19: ...roll pin to groove on the c eiling flange 3 Fix it with two hexagonal set screw M6 x 8 SUS Ceiling pole Roll pin Same length Ceiling pole Roll pin How to fix the roll pin to the ceiling pole How to se...

Page 20: ...Flange base template Mounting holes 3 Installation Unit inch mm 4 5 16 109 6 7 16 164 7 16 11 6 1 16 154 2 3 8 60 20...

Page 21: ...move the four pan head screws M4 x 8 plated 2 Detach the swing arm Remove the two countersunk screws M4 x 10 plated and remove the swing arm from the power supply box 3 Pass the lead cable through the...

Page 22: ...ountersunk screws M4 x 10 plated 7 Reattach the cover of the power supply box in the reverse order of Step 1 Lead cable Light control PCB Light power PCB 4 Blue 1 2 3 3 2 1 N A 9 Orange Red 1 2 3 4 Bl...

Page 23: ...pole running the 3 wires cord up through the pole to the ceiling flange Secure it with 4 hexagonal set screws M5 x 10 plated Be careful not fall off the light assembly 4 Connect the incoming power to...

Page 24: ...s For other spacings or locations additional holes can be cut in pallet See the figure on the next page Locate transformer end of track at headrest end of chair Not legrest Locate transformer end of t...

Page 25: ...l to the center line of the light Used for 16 406mm center to center joists Used for 24 610mm center to center joists Used for 16 406mm center to center joists Used for 24 610mm center to center joist...

Page 26: ...gh flexible conduit with enough slack to protrude at least 2 50mm below the pallet when installed A readily accessible shut off switch for this circuit is recommended Use wiring suitable for 194 F 90...

Page 27: ...onduit box connector to the track 5 Attach the track to the pallet Fix the track with six hex bolts M8 x 25 plated and six flat washers M8 plated 6 Connect the wires from the feed to the terminal bloc...

Page 28: ...screws M5 8 plated These screws also limit the swing range of balance arm 10 Slide the trolley onto the track end near electrical opening with the arrow on the trolley oriented toward the pulley on t...

Page 29: ...ix the power supply box with pan head screws 4P M4 x 15 plated 16 Attach the pigtail leads to the corresponding power line wires at the terminal block Retain the wires under the plastic clip 17 Connec...

Page 30: ...e balance arm joint 2 Pass the lead cable through the light pole The light pole is packed with the dental unit section 3 Insert the balance arm joint into the light pole and fix it with two button scr...

Page 31: ...rated below place the wire harness inside the guide The part with the cable tie should be inside the box Lead all the wires underneath the switch and connect the connectors 3 pins from the power suppl...

Page 32: ...d cable should be above that from the power supply box Connect the connectors 4 pins and 5 pins of the wire harnesses 4 Put all the wires inside the switch box Place the switch box cover on the switch...

Page 33: ...the flange parts as described below 3 1 Attach the power supply box by the motor pump of the chair with two screws M5 x 12 2 Fix the Green Yellow line from power supply box wire harness to junction bo...

Page 34: ...om power supply box wire harness to light control PCB B Connect the connector 4pins Power supply box 3 1 1 3 4 Power supply box wire harness Blue 3 2 1 1 2 3 N A 9 Orange Red Green Yellow Light contro...

Page 35: ...box Serial communication line CN8 Screws Chair control PCB box Power supply wire Metallic box 4 Wiring between light control PCB and chair control PCB 1 Remove two screws for chair control pcb box 2 O...

Page 36: ...al light counterclockwise to its lowest setting 3 Push the switch SW1 CHECK on the light control PCB in the power supply box LED2 Yellow on the light control PCB brinks 4 Push the switch SW2 ON_OFF on...

Page 37: ...to dental unit installation instructions for installation of the dental light 1 Remove the two button screws M6 x 8 White from the balance arm joint 2 Pass the lead cable through the light pole The l...

Page 38: ...t pole and adjust the brake with set screws Attach the light to the X Calibur Unit For Cuspidor Mount AL D109W XN 1 Feed the light lead cable through the light support rod and pull the end of the lead...

Page 39: ...pole and adjust the brake with set screws Attach the light to the Evogue Unit For Cuspidor Mount AL D106G EV 1 Feed the light lead cable through the light post and pull the end of the lead cable from...

Page 40: ...ction box Connect 9P connector of power supply box and lead cable Feed the lead cable through the hose for umbilical For Quolis chair feed the wire harness to the chair side Lead cable Hose for umbili...

Page 41: ...hown in figure below Switch box X Calibur Cuspidor Mount AL D109W XN Switch box Evogue Cuspidor Mount AL D106G EV Evogue Swing Arm Mount AL D106G EV Switch box Switch box X Calibur Swing Arm Mount AL...

Page 42: ...wing diagram After all the connection is completed connect the power plug Air master valve Water master valve Caution Do not connect to power before completing all the other connections T Joint T Join...

Page 43: ...etting 3 Push the switch SW1 CHECK on the light control PCB in the power supply box LED2 Yellow on the light control PCB brinks 4 Push the switch SW2 ON_OFF on the light control PCB LED2 Yellow on the...

Page 44: ...oles with 3 16 bit depth of 2 Wall stud Wall stud Mounting Plate Unit inch mm 15 31 32 406 25 32 20 7 7 8 200 1 9 16 40 20 508 49 1245 From the floor 13 16 21 Mounting plate pre installation requireme...

Page 45: ...3 It is important to locate the backboard no closer than 50 to the perpendicular wall 4 The backboard should be approximately mid line of the dental chair INSTALLATION 1 With a 3 16 drill drill four...

Page 46: ...right and left while inserting into pole receptacle 7 Re attach retainer metal which was removed in step 5 Light pole Pole receptacle Retainer metal Light pole Wire Retainer metal 4 Place a level on...

Page 47: ...horter end of the pole 10 Loosen four 4 set screws on the light pole DO NOT remove set screws 11 Attach the pole joint to the light Screw the pole joint into the end of the balance arm of the light an...

Page 48: ...nt cover over the wal plate from upper side first then bottom and secure it with tapping screws with washers supplied 17 Attach front top cover and secure it with two 2 self tapping screws with washer...

Page 49: ...hite which is contained in the mirror If the rotation of the mirror is too loose tighten the screws further while pressing the both mirror brackets After the attachment is completed make sure that the...

Page 50: ...ode and resin mode by holding a hand for a specified time within a distance of 65 mm from the touchless switch sensor window During operation mode the brightness can be adjusted by turning the bright...

Page 51: ...both the sides nearer the light head to the left and right 2 Next detach the lower cover by moving it downward while opening both the sides nearer the swing arm 3 Loosen the hexagonal set screw fixed...

Page 52: ...page 51 2 Adjust the raising lowering stiffness by turning the hexagonal set screw fixed to the shaft guide using a hex key wrench width across flats 2 mm The movement becomes stiffer by fastening th...

Page 53: ...wn in the figure below In case of adjusting the balance arm without a jig adjust the balance arm to make it tilt slightly upward so that the arm will balance horizontally when equipped with the upper...

Page 54: ...of the balance arm by turning the nut using round nose pliers The movement becomes stiffer by fastening the nut and becomes less stiff by loosening it 5 Reattach the one cap bolt M3 7 black removed i...

Page 55: ...NOTE...

Page 56: ...FAX 81 6 6212 3680 Importer for U S A BELMONT EQUIPMENT Division of Takara Belmont USA Inc 101 Belmont Drive Somerset New Jersey 08873 U S A TEL 732 469 5000 800 223 1192 FAX 732 526 6322 800 280 7504...

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Belmont Bel-Nova AL-D101G, Installation Instructions Manual

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