background image

6

General Safety

GB

• 

Before refuelling, switch off the engine and allow it to cool.

• When 

refuelling, 

DO NOT

 smoke or allow naked fl ames in the area.

• 

Spilt fuel must be made safe immediately, by using sand. If fuel is spilt on your clothes, change them.

• 

Store petrol in an approved, purpose made container away from heat and ignition sources.

• 

If fuel is spilt when re-fuelling the tank, wipe off the excess and wait 2 minutes before re-starting.

• 

This equipment is heavy and must not be lifted single-handedly, 

GET HELP

 and use suitable lifting equipment.

• 

Cordon off the work area and keep members of the public and unauthorized personnel at a safe distance. 

• 

Personal Protective Equipment (PPE) must be worn by the operator when ever this equipment is being used (see Health & Safety).

• 

Make sure you know how to safely switch this machine 

OFF

 before you switch it 

ON

 in case you get into diffi culty.

• Always 

switch 

OFF

 the engine before transporting, moving it around the site or servicing it. 

• 

During use the engine becomes very hot, allow the engine to cool before touching it. Never leave the engine running and    

 unattended.

• 

Never remove or tamper with any guards fi tted, they are there for your protection. Always check guards for condition and    

 

security, if any are damaged or missing, 

DO NOT USE THE BMD MINIDUMPER

 until the guard has been replaced or repaired.

• 

Do not operate the machine when you are ill, feeling tired, or when under the infl uence of alcohol or drugs.

• 

Do not stand the machine on end with the engine running.

• 

Do not use the BMD Minidumper to transport people.

• 

Do not release the brake suddenly when travelling forward at speed with a heavy load as the machine may topple forward.

• 

When travelling downhill, engage the reverse gear with the clutch lever fully engaged and parking brake lever pressed down

 

(brake off). Close the throttle if necessary so that engine braking controls the speed.

• 

Always ensure that when moving downwards on a hill, the machine is travelling in reverse.

Fuel Safety

Petrol is fl ammable. It may cause injury and property damage. Shut down the engine, extinguish all open 
fl ames and do not smoke while fi lling the fuel tank. Always wipe up any spilled fuel.

WARNING

Improper maintenance can be hazardous. Read and Understand this section before you perform any 
maintenance, service or repairs.

WARNING

For your own personal protection and for the safety of those around you, please read and ensure you fully understand the following
safety information. It is the responsibility of the operator to ensure that he/she fully understands how to operate this equipment safely. 
If you are unsure about the safe and correct use of the BMD Minidumper, consult your supervisor or Belle Group.

Health And Safety

GB

Vibration.

Some vibration from the operation is transmitted through the handle to the operator’s hands. 

DO NOT

 exceed the maximum usage times. 

(See Technical Data section)

PPE (Personal Protective Equipment).

Suitable PPE must be worn when using this equipment i.e. Safety Goggles, Gloves, Ear Defenders, Dust Mask and Steel Toe capped 
footwear. Wear clothing suitable for the work you are doing. Tie back long hair and remove any jewellery which may catch in the equip-
ment’s moving parts.

Petrol Machines.

Fuel.
Do not ingest fuel or inhale fuel vapours and avoid contact with your skin. Wash fuel splashes immediately. If you get fuel in your eyes, 
irrigate with copious amounts of water and seek medical attention as soon as possible.

Exhaust Fumes

Do not operate the BMD Minidumper indoors or in a confi ned space, make sure the work area is adequately ventilated.

The exhaust fumes produced by this equipment are highly toxic and can kill!

WARNING

Summary of Contents for BMD 3000

Page 1: ...1 Spare Parts Book Operators Manual GB 3 11 870 90000 0 ...

Page 2: ...orginele Machinerichtlijn 89 392 EEG Electromagnetische Compatability Richtlijn 89 336 EEG geamendeerd door 92 31 EEG 93 68 EEG De Laagspannings Richtlijn 72 23 EEG EN 292 Veiligheid van Machines en hieraan gekoppelde geharmoniseerde Standaarden waar deze van toepassing is Rumoer emissions passen voor richtlijn EC Zijgebouw VI voor toestel onder stuk 12 naar de notified troep zit AV Technology Lim...

Page 3: ...d Maintenance 9 10 Warranty 10 Declaration of Conformity 2 Belle Group reserves the right to change machine specification without prior notice or obligation This manual has been written to help you operate and service the BMD Minidumper safely This manual is intended for dealers and operators of the BMD Minidumper Foreword The Environment section gives instructions on how to handle the recycling o...

Page 4: ...n Wheel This engages the 4 wheel Drive option Safe Disposal Instructions for the protection of the environment The machine contains valuable materials Take the discarded apparatus and accessories to the relevant recycling facilities Environment Component Material Handle Steel Hand Grips Rubber Chassis Steel Engine Aluminium and Steel Gearbox Aluminium Steel and Phosphor Bronze Skip Steel Various P...

Page 5: ... Petrol Maximum Engine RPM 3000 Maximum Travel Speed Forward Km h 6 Maximum Travel Speed Reverse Km h 2 6 Skip Capacity Fill Volume Ltr 113 Skip Capacity Heaped Volume Ltr 134 Tyre Pressure PSI Bar 30 2 1 Tyre Size in 4 00 x 10 Tyre Pressure Friction Wheel PSI Bar 35 2 4 Tyre Size Friction Wheel in 9 x 3 5 4 Machine Weight kg 155 Maximum Axle Weight kg 300 Maximum Uphill Gradient 20º Maximum Downh...

Page 6: ...with the clutch lever fully engaged and parking brake lever pressed down brake off Close the throttle if necessary so that engine braking controls the speed Always ensure that when moving downwards on a hill the machine is travelling in reverse Fuel Safety Petrol is flammable It may cause injury and property damage Shut down the engine extinguish all open flames and do not smoke while filling the fue...

Page 7: ...tart of each work session or after every four hours of use which ever is first Please refer to the service section for detailed guidance If any fault is discovered the BMD Minidumper must not be used until the fault is rectified 1 Thoroughly inspect the BMD Minidumper for signs of damage Check components are present and secure 2 Check fluid lines hoses filler openings drain plugs and any other areas f...

Page 8: ...mptying the Skip 1 Stop the machine by releasing the Drive Lever 4 followed by releasing the red Park Brake Lever 11 2 Once the machine has become stationary compress the Skip Release Lever 9 and slightly lift up the rear of the machine The Skip 1 will tip forwards disposing of its contents 3 When the Skip 1 is empty push back to its original postion The Skip 1 will lock into place automatically N...

Page 9: ...o much oil has been left on the foam Paper Element Tap the element on a hard surface or blow from inside using compressed air to remove any excess dust within the filter Replace every 200 hours or if it is extremely dirty Oil Fuel Type Quantity Spark Plug Type Oil type Quantity Fuel Type Capacity Spark Plug Electrode Litre Litre Type Gap mm Petrol Honda GXV160 S A E 10W 30 0 65 Unleaded 2 0 BPR5ES ...

Page 10: ...by reason of or the inability to use the machine for any purpose Warranty Claims All warranty claims should firstly be directed to Belle Group either by telephone by Fax by Email or in writing For warranty claims Tel 44 0 1538 380000 Fax 44 0 1538 380038 Email Warranty belle group co uk Write to Belle Group Warranty Department Unit 5 Bode Business Park Ball Haye Green Leek Staffordshire ST13 6BW En...

Page 11: ...Rondelle Arandela Anilha M8 22 18 8 8020 Nut Ecrou Tuerca Porca 8 19 3 5026 Elbow Coude Codo Canto M10 1 20 3 5027 Elbow Coude Codo Canto M10 1 21 8 10003 Nut Ecrou Tuerca Porca M10 1 22 8 10013 Nut Ecrou Tuerca Porca M10 1 23 961 99933 Rod Tige Varilla Biela 1 24 7 8063 Screw Vis Tornillo Parafuse M8 X 16 3 25 53 0061 Bearing Roulement Cojinete Rolamanto 2 26 7 8011 Bolt Boulon Perno Perno M8 X 2...

Page 12: ... Cut Out Lever Levier de disjoncteur Palanca del interruptor disyuntor Alavanca de corte 1 21 4 1601 Washer Rondelle Arandela Anilha 141505 2 21 961 99949 Washer Rondelle Arandela Anilha 141506 2 22 74 0015 Clutch Cable Câble de Embrayage Cable de embrague Cabo de Embraiagem 2 23 74 0018 Brake Cable Câble de frein Cable de frenado Cabo de Travão 1 24 961 03300S Bucket Orange Codet Orange Cuchara N...

Page 13: ...eruza Azúl Cobertura Azul 1 7 961 99908G Cowl Green Capot Vert Caperuza Verde Cobertura Verde 1 7 961 99908R Cowl Red Capot Rouge Caperuza Roja Cobertura Vermelho 1 7 961 99908Y Cowl Yellow Capot Jaune Caperuza Amarillo Cobertura Amarelo 1 8 961 99913 Bracket Patte de Montage Escuadra Suporte 1 9 961 99912 Bar Barre Barra Barra 1 10 74 0012 Ball Knob Poignée à pommeau Pomo bola Botão Esfera M8 1 1...

Page 14: ...tura Verde 1 01 961 03600R Cowl Red Capot Rouge Caperuza Roja Cobertura Vermelho 1 01 961 03600Y Cowl Yellow Capot Jaune Caperuza Amarillo Cobertura Amarelo 1 02 961 01400 Bar Barre Barra Barra 1 03 8 8001 Nut Ecrou Tuerca Porca M8 2 04 7 8063 Screw Vis Tornillo Parafuse M8 X 16 2 05 961 99932 Handle Grips Poignée Asas Mãozotas 1 06 961 00800 Pivot Pivot Pivote Pivô 1 07 961 99914 Grommet Passe fil...

Page 15: ...20 Screw Vis Tornillo Parafuse 5 16 4 5 4 8006 Washer Rondelle Arandela Anilha M8 10 6 4 8003 Washer Rondelle Arandela Anilha M8 4 7 8 8008 Nut Ecrou Tuerca Porca M8 3 8 9 8017 Bolt Boulon Perno Perno M8 X 45 3 9 21 0236 Guard Plate Plaque de Protection Placa de defensa Placa de Guarda 1 10 21 0 140 Screw Vis Tornillo Parafuse M6 X 14 2 05 08 02 03 04 06 05 10 09 01 07 05 ...

Page 16: ... 8022 Bolt Boulon Perno Perno M8 X 70 7 12 4 8006 Washer Rondelle Arandela Anilha M8 18 13 8 8008 Nut Ecrou Tuerca Porca M8 10 14 21 0249 Pulley Poelie Polea Polia 1 15 7 8063 Screw Vis Tornillo Parafuse 8 x 16 1 16 961 99929 Key Clavette Chaveta Chave 16 X 4 1 17 961 99937 Nut Ecrou Tuerca Porca 8 18 7 8059 Screw Vis Tornillo Parafuse M8 X 12 2 19 21 0247 Belt Courroie Correa Cinta 1 20 9 8048 Bo...

Page 17: ... 45 1 10 8 8008 Nut Ecrou Tuerca Porca M8 1 11 4 8006 Washer Rondelle Arandela Anilha M8 1 12 961 99920 Tube Tube Tubo Tubo 1 13 9 1202 Bolt Boulon Perno Perno M12 X 65 1 14 4 1204 Washer Rondelle Arandela Anilha M12 4 15 8 12006 Nut Ecrou Tuerca Porca M12 3 16 8 8008 Nut Ecrou Tuerca Porca M8 11 17 7 8070 Bolt Boulon Perno Perno M8 X 20 2 18 4 8006 Washer Rondelle Arandela Anilha M8 16 19 8 8020 ...

Page 18: ...em 1 9 8 8008 Nut Ecrou Tuerca Porca M8 6 10 9 8017 Bolt Boulon Perno Perno M8 x 45 1 11 4 8006 Washer Rondelle Arandela Anilha M8 8 12 8 8001 Nut Ecrou Tuerca Porca M8 1 13 9 12021 Bolt Boulon Perno Perno M12 x 45 1 14 961 99917 Spacer Entretoise Espaciador Espaçador 1 15 3 9022 Circlip Circlip Resorte circular Grampo circular M12 1 16 53 0060 Bearing Roulement Cojinete Rolamanto 12ID x 320D 1 17...

Page 19: ...0 2 9 8 12001 Nut Ecrou Tuerca Porca M12 2 10 8 8002 Nut Ecrou Tuerca Porca M8 2 11 60 0437 Wheel Roue Rueda Roda 2 12 961 99918 Spacer Entretoise Espaciador Espaçador 2 13 4 2501 Washer Rondelle Arandela Anilha 25mm 2 14 961 01000 Mud Guard Garde boue Guardabarros Pára lamas 2 15 961 99947 Lever Levier Palanca Alavanca 1 16 961 99948 Lever Levier Palanca Alavanca 1 17 961 01601 Axle Essieu Eje Ei...

Page 20: ... Placa de Apoio 1 3 961 99945 Base Base Base Base 1 4 7 10041 Screw Vis Tornillo Parafuse M10 x 40 1 5 4 1005 Washer Rondelle Arandela Anilha M10 1 6 8 10006 Nut Ecrou Tuerca Porca M10 1 8 9 6023 Bolt Boulon Perno Perno M6 x 20 1 9 4 6001 Washer Rondelle Arandela Anilha M6 1 10 8 6007 Nut Ecrou Tuerca Porca M6 1 04 08 10 07 09 01 02 06 05 03 Flatbed Plateau Platforma lisa Fundo Plano ...

Page 21: ...la Anilha M16 4 10 8 16005 Nut Ecrou Tuerca Porca M16 2 11 7 6011 Screw Vis Tornillo Parafuse M16 x 35 2 12 3 1018 Clip Collier Presilla Grampo 4 x 45 6 13 961 01500S Ramp Orange Rampe Orange Rampa Naranja Rampa Laranja 1 13 961 01500GR Ramp Grey Base Gris Base Gris Base Cinzento 1 14 961 02200S Lower Ramp Orange Rampe Inférieure Orange Rampa Inferior Naranja Rampa Mínimo Laranja 1 14 961 02200GR ...

Page 22: ...ra de Remorke 1 3 4 1601 Washer Rondelle Arandela Anilha M16 4 4 8 16005 Nut Ecrou Tuerca Porca M16 2 5 7 16011 Screw Vis Tornillo Parafuse M16 x 50 2 6 3 10011 Clip Collier Presilla Grampo 1 7 60 0442 Wheel Roue Rueda Roda 150mm 2 8 4 1005 Washer Rondelle Arandela Anilha M10 16 9 8 10006 Nut Ecrou Tuerca Porca M10 8 10 7 10005 Screw Vis Tornillo Parafuse M10 x 25 8 Towbar Barre de Remorquage Barr...

Page 23: ...ollant Cadre de levage Rótulo Bastidor de izaje Decalque Estrutura de Elevação 1 8 800 99829 Decal Throttle Lever Autocollant Manette d accélérateur Rótulo Palanca de aceleración Decalque Alavanca do estrangulador 1 9 800 99838 Decal Autocollant Rótulo Decalque 101dB A 1 10 800 99861 Decal Tyre Pressure Autocollant Pression des pneus Rótulo Tyre Presión Decalque Tyre Pressão 1 11 800 99862 Decal F...

Page 24: ...m cn Belle Group Inc 3959 Electric Rd Roanoake Suite 360 VA 24018 USA Tel 1 540 345 5090 Fax 1 540 345 5091 Toll free 866 540 5090 e mail sales bellegroup net Belle Group World Parts Centre Unit 5 Bode Business Park Ball Haye Green Leek Staffordshire ST13 8BW Tel 44 1538 380000 Fax 44 1538 380038 Belle Poland sp z o o 96 200 Rawa Mazowiecka Ul Mszczonowska 36 Polska Tel 48 0 46 8144091 Fax 48 0 46...

Reviews: