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WARNING: RUPTURE OR EXPLOSION HAZARD - Like most pressurized tanks, this tank can over time corrode, 

weaken, and burst or explode. Failure to follow this instruction may result in serious personal injury or death 

and property damage.

WARNING: CHLORINE & AGGRESSIVE WATER HAZARD - The water quality can significantly influence the life of 

your product. You should test for corrosive elements, acidity, total solids, and other relevant contaminants, in-

cluding chlorine and treat your water appropriately to insure satisfactory performance and prevent premature 

failure. Failure to follow this instruction may result in serious personal injury or death and property damage.

Before filling and starting the operation of a HVAC system, a properly applied and sized pressure relief valve must be 

installed and in good operating order.

During filling and start-up after servicing, the system pressure should be closely monitored to ensure the pressure does 

not exceed the pressure relief valve rating.

Consult the applicable pressure relief valve manufacturer’s instructions as necessary.

System Venting and Purging

After initial venting and purging of air from the system, more air will be released from the water as it is heated.  An 

optional Bell & Gossett No. 98 Air Vent may be assembled at the top of the Series CRS separator.

If the system has multiple loops or zones, the supply water for all loops and zones must pass through the Series CRS 

separator for complete and continuous air removal. In case the piping arrangement does not permit the installation of 

a single separator on the main, additional separators should be installed on each loop or zone. In this event, only one 

expansion tank is required for the system.

Even with a No. 98 air vent installed on the separator, it is recommended that additional Bell & Gossett air vents be 

installed on high points in the system.

CAUTION: Uncontrolled venting of water can occur with automatic air vents if foreign material prevents vent 

from closing. Unwanted flow should be directed to a drain. Failure to follow these instructions could result in 

property damage and/or moderate personal injury.

NOTICE: Never use the separator itself as a form of piping support. Please support separator and piping ac-

cording to the local building code. Failure to follow these instructions may result in property damage.

A manual blow down valve can be added to the blow down connection at the bottom of the separator. The function of 

the blow down valve is to facilitate the purging of sediment from the vessel.

CAUTION: Use unit lifting lugs only to lift unit as shipped from factory. Unit must be empty and disconnected 

from pipe, and other restraints. Use proper rigging procedures. Failure to follow these instructions could result 

in injury or property damage.

Be aware of water weight in the separator and connected piping when installing your system. The wet filled weight of 

the Series CRS separators can exceed the strength of the supports used. Make sure that provisions are made to properly 

support the wet filled separator.
Welding to the pressure vessel boundary will void the ASME stamp.

Summary of Contents for CRS Series

Page 1: ...Y IS INVOLVED FAILURE TO FOLLOW THE INSTRUCTIONS MAY RESULT IN A SAFETY HAZARD Safety Message Level DANGER WARNING CAUTION ELECTRICAL HAZARD NOTICE Indication A hazardous situation which if not avoided will result in death or serious injury A hazardous situation which if not avoided will result in death or serious injury A hazardous situation which if not avoided will result in major or minor inju...

Page 2: ...al injury leakage and or property damage WARNING Read carefully the product installation operating and maintenance instructions Failure to follow the instructions and warnings in the manual may result in serious or fatal injury and or property damage and will void the product warranty This product must be installed by a qualified professional Follow all applicable local and state codes and regulat...

Page 3: ...N Installation and maintenance must be performed by a qualified professional Service should not be performed on any component in an active hydronic loop Before attempting to make any required adjust ments properly isolate and drain the branch loops that require service and allow the valves to reach a safe handling temperature and zero pressure condition Use proper safety equipment including gloves...

Page 4: ...ntinuous air removal In case the piping arrangement does not permit the installation of a single separator on the main additional separators should be installed on each loop or zone In this event only one expansion tank is required for the system Even with a No 98 air vent installed on the separator it is recommended that additional Bell Gossett air vents be installed on high points in the system ...

Page 5: ...rnal leakage or corrosion If found the tank must be replaced Failure to follow these instructions may result in serious personal injury or death and property damage 1 The system water contains air bubbles entrained air and dirt particles 2 Large air bubbles quickly rise to the top of the vessel and into the vent Micro bubbles coalesce and form larger bubbles Entrained air is pulled out of solution...

Page 6: ... medium and reinstall in the Series CRS separator Replace the cover head gasket with a new one and reinstall the cover making sure that the flange bolts are tightened The bolts should be torqued incrementally to 30 60 and then to 100 of the appropriate value shown on the table on the next page The bolts should be torqued in the sequential order of the appropriate pattern shown in Figure 4 WARNING ...

Page 7: ...valve and the component to dry Note If the component or valve appears to have been damaged replace it 3 Starting with the second thread of the NPT male component apply a 360 bead of Loctite 567 thread sealant lubricant as shown below Follow Loctite handling precautions as noted on the product labeling 4 If Loctite 567 is unavailable recommends RectorSeal No 5 pipe thread sealant for all non glycol...

Page 8: ...r maximum pressure resistance allow the Loctite 567 or RectorSeal No 5 thread sealant to cure for 24 hours PTFE tape typically does not require curing to achieve maximum pressure resistance Loctite and Loctite 567 are registered trademarks of Henkel AG Co RectorSeal No 5 is a registered trademark of RectorSeal Corporation NOTICE Over application of torque may cause damage to the Separator or acces...

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