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800-543-9038 

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866-805-7089 

CANADA

203-791-8396 

LATIN AMERICA / CARIBBEAN

78

AFB24-MFT, AFX24-MFT + P-100…  Electrical Check-Out Procedure

STEP

Procedure

Expected Response

Gives Expected Response

Go To Step…

Does Not Give

Expected Response

Go To Step…

1.

Control signal is applied to actuator.

Actuator will move to its “Control 
Signal” position.

Actuator operates properly 

Step 7.

No response at all

Step 2.

Operation is reversed 

Step 3.

Does not drive toward "Control Signal
Position"  

Step 4.

2.

Check power wiring.
Correct any problems.

See Note 1.

Power supply rating should be the total 
power requirement of the actuator(s). 
Minimum voltage of 19.2 VAC or 21.6
VDC. 

Power wiring corrected, actuator 
begins to drive

Step 1.

Power wiring corrected, actuator still
does not drive

Step 4.

3.

Turn reversing switch to the correct 
position.  Make sure the switch is 
turned all the way left or right. 

Actuator will move to its  “Control 
Signal”  position.

Actuator operates properly 

Step 7.

Does not drive toward “Control Signal
Position”

Step 4.

4.

Make sure the control signal positive
(+) is connected to Wire No. 3 and
control signal negative (-) is connected
to wire No. 1.  Most control problems 
are caused by reversing these two 
wires.  Verify that the reversing switch
is all the way CCW or CW.

Drives to “Control Signal” position.

Actuator operates properly 

Step 7.

Step 5.

5.

Check input signal with a digital volt
meter (DVM).  Make sure the input
is within the range of the actuator.  

NOTE:

 The input signal must be 

above the 2 VDC or 4 mA to have 
the actuator move.

Input voltage or current should be ±1% 
of what controller's adjustment or
programming indicates.  

Controller output (actuator input)
is correct.  Input Polarity Correct

Step 6.

Reprogram, adjust repair or replace
controller as needed 

Step 1.

6.

Check damper torque requirement.

Torque requirement is actuator’s 
minimum torque.

Defective Actuator.
Replace Actuator -

See Note 2.

Recalculate actuator requirement and
correct installation.

7.

Actuator works properly.  Test 
controller by following controller
manufacturer's instructions.

NOTE 1

 

Check that the transformer(s) are sized properly. 

•  If a common transformer is used, make sure that polarity is observed on the secondary.  This means connect all No. 1 wires to one leg of the transformer and all

No. 2 wires to the other  leg of the transformer. 

•  If multiple transformers are used with one control signal, make sure all No. 1 wires are tied together and tied to control signal negative (-).
•  Controllers and actuators must have separate 24 VAC/VDC power sources.

NOTE 2

 

If failure occurs within 5 years from original purchase date, notify Belimo and give details of the application.

Startup and Checkout

Instructions For AFB24-MFT, AFX24-MFT + P-100…

 N40103 - 09/11 - Subject to change.

 © Belimo 

Aircontrols (USA),

 Inc.

Summary of Contents for AFB Series

Page 1: ... AFX24 MFT p 61 AFB24 MFT N4 H AFX24 MFT N4 p 63 AFB24 MFT S AFX24 MFT S p 61 AFB24 MFT S N4 H AFX24 MFT S N4 p 63 AFB24 MFT95 AFX24 MFT95 p 65 AFB24 MFT95 N4 H AFX24 MFT95 N4 p 67 Torque 180 in lb Power supply 24 VAC DC 120 VAC 230 VAC Control signal On Off 2 to 10 VDC Multi function 0 to 135 Ω Feedback signal VDC variable Running time motor 75 seconds 95 seconds Adj 70 to 220 seconds spring 20 s...

Page 2: ...ction Do it easily with a simple switch modulating actuators Microprocessor controlled brushless DC motor increases actuator life span and reliability provides constant running time modulating actuators Rugged metal on plastic housing withstands rough handling in the mechanical room Standard 3 ft appliance cable and conduit connector eases installation Double insulated no need for separate safety ...

Page 3: ...05 Centered Field Selectable WAFBNFBDim AFB24 AFB24 S AFX24 AFX24 S On Off Spring Return 24 V Technical Data AFB24 AFB24 S AFX24 AFX24 S Power supply 24 VAC 20 50 60 Hz 24 VDC 20 10 Power consumption running 5 W holding 2 5 W Transformer sizing 7 5 VA class 2 power source Electrical connection AFB24 3 ft 18 GA appliance cable 1 2 conduit connector S models two 3 ft 18 gauge appliance cables with 1...

Page 4: ...tors with auxiliary switches must be constructed to meet the requirements for Double Insulation so an electrical ground is not required to meet agency listings Actuators shall be cULus Approved and have a 5 year warranty and be manufactured under ISO 9001 International Quality Control Standards Actuators shall be as manufactured by Belimo Wiring Diagrams 1 Provide overload protection and disconnec...

Page 5: ... 20 50 60 Hz 24 VDC 20 10 Power consumption running 5 W heater 25 W holding 2 5 W Transformer sizing 7 5 VA class 2 power source heater 25 VA Electrical connection AFB N4 3 ft 18 GA appliance cable 1 2 conduit connector S models Two 3 ft 18 gauge appliance cables with 1 2 conduit connectors heater N4H terminal block 26 16 GA AFX N4 3 ft 1m 10 ft 3m or 16 ft 5m 18 GA appliance cable with or without...

Page 6: ...electrical components Have a qualified licensed electrician or other individual who has been properly trained in handling live electrical components perform these tasks Failure to follow all electrical safety precautions when exposed to live electrical compo nents could result in death or serious injury 1 Common 2 Hot 1 2 24 VAC Transformer AFB24 N4 H AFB24 S N4 H AFX24 N4 AFX24 S N4 Line Volts 3 ...

Page 7: ...ered Default 3 4 Centered Field Selectable 1 05 Centered Field Selectable WAFBNFBDim Technical Data AFBUP AFBUP S AFXUP AFXUP S Power supply 24 240 VAC 20 10 50 60 Hz 24 125 VDC 10 Power consumption running 7 W holding 3 5 W Transformer sizing 7 VA 24 VAC class 2 power source 8 5 VA 120 VAC 18 VA 240 VAC Electrical connection AFBUP 3 ft 18 GA appliance cable 1 2 conduit connector S models Two 3 ft...

Page 8: ...f one being adjustable Actuators with auxiliary switches must be constructed to meet the requirements for Double Insulation so an electrical ground is not required to meet agency listings Actuators shall be cULus approved and have a 5 year warranty and be manufactured under ISO 9001 International Quality Control Standards Actuators shall be as manufactured by Belimo Wiring Diagrams 1 Provide overl...

Page 9: ...VDC 10 Power consumption running 7 W heater 25 W holding 3 5 W Transformer sizing 7 VA 24 VAC class 2 power source 8 5 VA 120 VAC heater 25 VA 120 VAC 18 VA 240 VAC Electrical connection AFBUP N4 3 ft 18 GA appliance cable 1 2 conduit connector S models Two 3 ft 18 gauge appliance cables with 1 2 conduit connectors heater N4H terminal block 18 16 GA AFXUP N4 3 ft 1m 10 ft 3m or 16 ft 5m 18 GA appl...

Page 10: ...ality Control Standards Actuators shall be as manufactured by Belimo AFBUP N4 H AFBUP S N4 H AFXUP N4 AFXUP S N4 NEMA 4 On Off Spring Return 24 to 240 VAC AFBUP N4 H AFBUP S N4 H AFXUP N4 AFXUP S N4 W066_AFBUP_N4 On Off Wiring Wht Blk AFBUP S N4 H AFXUP S N4 W067_AFBUP S_N4 Auxiliary Switches AF NF N4H 120V heater NEMA 4 Heater Wiring Diagrams 1 Provide overload protection and disconnect as requir...

Page 11: ...SR AFB24 SR S AFX24 SR and AFX24 SR S actuator is shipped at 5 5 from full fail safe to provide automatic compression against damper gaskets for tight shut off ATTENTION AFB24 SR S and AFX24 SR S cannot be tandem mounted on the same damper or valve shaft Only On Off and MFT AF models can be used for tandem mount applications Dimensions Inches mm K7 2 supplied 1 2 Centered Default 3 4 Centered Fiel...

Page 12: ... International Quality Control Standards Actuators shall be as manufactured by Belimo Wiring Diagrams 1 Provide overload protection and disconnect as required 2 CAUTION Equipment Damage Actuators may be connected in parallel Power consumption and input impedance must be observed 2 Up to 4 actuators may be connected in parallel if not mechanically mounted to the same shaft With 4 actuators wired to...

Page 13: ...72 Clamp Configurations 1 2 Field Selectable 3 4 Centered 1 05 Centered Default Field Selectable 12 99 330 6 45 163 9 0 39 10 0 92 23 4 3 62 92 1 9 37 238 1 12 28 5 3 36 85 2 3 5 0 14 0 81 20 5 1 17 29 8 0 79 20 D312_Confi g Technical Data AFB24 SR N4 H AFB24 SR S N4 H AFX24 SR N4 AFX24 SR S N4 Power supply 24 VAC 20 50 60 Hz 24 VDC 20 10 Power consumption running 5 5 W heater 25 W holding 3 W Tra...

Page 14: ...AUTION Equipment Damage Actuators may be connected in parallel Power consumption and input impedance must be observed 2 Up to 4 actuators may be connected in parallel With 4 actuators wired to one 500 Ω resistor Power consumption must be observed 3 Actuator may also be powered by 24 VDC 4 For end position indication interlock control fan startup etc AFB24 SR S N4 H AFX24 SR S N4 incorporates two b...

Page 15: ...m specified torque to the application during a power interruption The AFB24 MFT AFX24 MFT actuator is shipped at 5 5 from full fail safe to provide automatic compression against damper gaskets for tight shut off NOTE Please see documentation on Multi Function Technology Dimensions Inches mm AFBNFBDim Technical Data AFB24 MFT AFB24 MFT S AFX24 MFT AFX24 MFT S Power supply 24 VAC 20 50 60 Hz 24 VDC ...

Page 16: ... either clockwise or counterclockwise fail safe operation Actuators shall use a brushless DC motor controlled by a microprocessor and be protected from overload at all angles of rotation Run time shall be constant and independent of torque A 2 to 10 VDC feedback signal shall be provided for position feedback Actuators shall be cULus Approved and have a 5 year warranty and be manufactured under ISO...

Page 17: ... 10 5 lbs 4 8 kg with heater Variable when configured with MFT options Rated Impulse Voltage 800V Type of action 1 AA 1 AA B for S version Control Pollution Degree 4 Programmed for 70 sec motor run time At 150 sec motor run time transformer sizing is 8 5 VA and power consumption is 6 W running 3 W holding i AFB24 MFT S N4 H AFX24 MFT S N4 Auxiliary switches 2 x SPDT 3A 0 5A 250 VAC UL approved one...

Page 18: ... shall be provided for position feedback Actuators shall be cULus Approved and have a 5 year warranty and be manufactured under ISO 9001 International Quality Control Standards Actuators shall be as manufactured by Belimo Wiring Diagrams 1 Provide overload protection and disconnect as required 2 CAUTION Equipment Damage Actuators may be connected in parallel if not mechanically mounted to the same...

Page 19: ...eed of mechanical end switches The AFB24 MFT95 AFX24 MFT95 is mounted directly to control shafts up to 1 05 diameter by means of its universal clamp and anti rotation bracket A crank arm and several mounting brackets are available for damper applications where the actuator cannot be direct coupled to the damper shaft The spring return system provides minimum specified torque to the application dur...

Page 20: ...imum Position Potentiometer Shunting Resistor Used with the W973 and W7100 controllers Honeywell T675A Morning Warmup W973 W7100 T775 W W W R R R Y B B W R B 21 21 Line Volts Line Volts 24 VAC Transformer W W R R W R B B 5 23 25 23 25 24 Line Volts Line Volts 21 21 24 VAC Transformer MFT95 Blk 1 Common Red 2 Hot Pnk 4 W Wht 3 R Gry 5 B Org 6 U5 Output 2 to 10 VDC MFT95 Blk 1 Common Red 2 Hot Pnk 4...

Page 21: ...unting brackets are available for damper applications where the actuator cannot be direct coupled to the damper shaft The spring return system provides minimum specified torque to the application during a power interruption Dimensions inches mm 6 77 172 Clamp Configurations 1 2 Field Selectable 3 4 Centered 1 05 Centered Default Field Selectable 12 99 330 6 45 163 9 0 39 10 0 92 23 4 3 62 92 1 9 3...

Page 22: ...inimum Position Potentiometer Shunting Resistor Used with the W973 and W7100 controllers Honeywell T675A Morning Warmup W973 W7100 T775 W W W R R R Y B B W R B 21 21 Line Volts Line Volts 24 VAC Transformer W W R R W R B B 5 23 25 23 25 24 Line Volts Line Volts 21 21 24 VAC Transformer MFT95 N4 Blk 1 Common Red 2 Hot Pnk 4 W Wht 3 R Gry 5 B Org 6 U5 Output 2 to 10 VDC MFT95 N4 Blk 1 Common Red 2 H...

Page 23: ...e out 2 If the universal clamp is not on the correct side of the actuator mount it onto the correct side 3 Slide the actuator onto the shaft and tighten the nuts on the V bolt with a 10mm wrench to 6 8 ft lb of torque 4 Slide the anti rotation strap under the actuator so that it engages the slot at the base of the actuator Secure the strap to the duct work with 8 self tapping screws NOTE Read the ...

Page 24: ...800 543 9038 USA 866 805 7089 CANADA 203 791 8396 LATIN AMERICA CARIBBEAN 70 1 2 Installation Instructions K7 2 Universal Clamp N40103 09 11 Subject to change Belimo Aircontrols USA Inc ...

Page 25: ...he actuator The AFB S AFX S versions are provided with two built in auxiliary switches These SPDT switches are provided for safety interfacing or signaling for example for fan start up The switching function at the fail safe position is fixed at 10 the other switch function is adjustable between 10 to 90 Automatic Airtight Dampers Manual Override The AFB AFX series provides 95 of rotation and is p...

Page 26: ... on the clamp using a 10mm wrench or socket using 6 8 ft lb of torque 8 Slip the stud of the anti rotation strap into the slot at the base of the actuator The stud should be positioned approximately 1 16 of an inch from the closed end of the slot Bend the strap as needed to reach the duct Attach the strap to the duct with 8 self tapping screws 9 If damper position indication is required use the op...

Page 27: ...signed rotation less than 90 An example would be a 45 or 60 rotating damper The other application would be to set a minimum damper position which can be easily set or changed without having to remove the actuator from the damper Damper Rotation Limiting 1 Determine the amount of damper rotation required 2 Locate the Angle of Rotation Limiter on the actuator Figure B 3 Position the limiter to the d...

Page 28: ...power to the unit for than 3 sec Testing the installation Without Power The actuator damper installation may be tested without power at the actuator Refer to the manual positioning section of the instructions Move the damper to its full non fail safe position using the manual crank Disengage the manual position mechanism and have the damper go to full fail safe position Correct any mechanical prob...

Page 29: ...clip supplied with the clamp is not used to mount the KH t A AFB crank arm The KH AFB crank arm is used in non direct coupled mounting applications The KH A AFB may also be used to simultaneously direct couple to a damper shaft and provide an additional crank arm connection to a second damper KH AFB For round shafts up to 3 4 or square shafts up to 5 8 Dimensions Inches mm Vorlage_ Klappenhebel 3 ...

Page 30: ...d stops the pulses to the motor when it senses a stall condition The DC motor remains energized and produces full rated torque to the load This helps ensure that dampers are fully closed and that edge and blade seals are always properly compressed Motor Position Detection Belimo brushless DC motors eliminate the need for potentiometers for positioning in modulating type actuators Inside the motor ...

Page 31: ...following rules are followed 1 The transformers are properly sized 2 All No 1 wires from all actuators are tied together and tied to the negative leg of the control signal See wiring diagram Wire Length for AFB AFX Actuators Keep power wire runs below the lengths listed in the Figure H If more than one actuator is powered from the same wire run divide the allowable wire length by the number of act...

Page 32: ... Signal position Actuator operates properly Step 7 Step 5 5 Check input signal with a digital volt meter DVM Make sure the input is within the range of the actuator NOTE The input signal must be above the 2 VDC or 4 mA to have the actuator move Input voltage or current should be 1 of what controller s adjustment or programming indicates Controller output actuator input is correct Input Polarity Co...

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