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BELIMED WD230 Technical Manual Download Page 35

 

Technical Manual WD 230 and WD 250

  

 

 

 

 

Rev. 1.8 PF 

Page 35 

 73018_E rev 1 8-Technical Manual.doc 

6.   Hardware Configuration 
6.1  Outputs 

Cod
e 

WD 230 

Code WD 250 

Y11  CW valve 

Y11 

CW valve 

Y12  WW valve 

Y12 

WW valve 

Y13  DI valve 

Y13 

DI valve 

K14  Pump DI tank /tank 

K14 

Pump DI tank/tank 

K15  Re-circulation pump 

K15 

Re-circulation pump 

K16  Tank heater  

K16 

Tank heater  

K17  Dryer blower, flap 

K17 

Dryer blower, flap 

K18  Dryer heater (NTC2) 

K18 

Dryer heater (NTC2) 

M21  Dosing pump 1 

M21 

Dosing pump 1 

M22  Dosing pump 2 

M22 

Dosing pump 2 

M23  Dosing pump 3 

M23 

Dosing pump 3 

M24  Dosing pump 4 

M24 

Dosing pump 4 

Y25  CW valve drain cooling 60°C 

Y25 

CW valve drain cooling 60°C 

K26  Boiler heater DI tank 

K26 

Boiler heater DI tank 

Y27  CW(DI) valve condenser 

Y27 

CW(DI) valve condenser 

K28

 

Signal end of progr. run, Error ex-
haust flap 

K28 

Signal end of progr. run, Error exhaust 
flap, Pre-check valve 

 240 

V 

   

Y/M3
1 

Drain valve / pump 

Y/M31 Drain valve / pump 

K32  Dosing pump 5 (option) 

K32 

Dosing pump 5 / 

Basket drive US*

 

K33 - 

K33 

Basket drive  in unit *

 

M34 - 

M34 

Basket drive CS*

 

L35 

Door lock US 

K35 

Lift motor US open 

L36 

Door lock CS 

K36 

Lift motor US close 

K37  - 

K37 

Lift motor CS open 

K38  Illumination chamber 

K38 

Lift motor CS close 

 

 - 

M41 

Linear motor US 

 

 - 

M42 

Linear motor CS 

Summary of Contents for WD230

Page 1: ...Hospital Technician Technical Manual WD230 and WD250 Rev 1 8 E Copyright by the manufacturer Belimed AG Ballwil Switzerland 2006 Art No 73018_E rev 1 8 doc...

Page 2: ...cturers 19 4 3 1 Simultaneous dosing from several dosing units Mix dosing 20 4 3 2 Calibration of Dosing Pump Time 21 4 3 3 Calibration of Flow Meters Impulse 21 4 4 Direct Control Module 3 Control fo...

Page 3: ...S open 37 6 2 6 SF Door CS close 37 6 3 Temperature Sensor 38 6 4 Interfaces 38 6 4 1 Bach documentation system Sauter ICS 8535 8565 38 6 4 2 Telegram assignment to Bach documentation system Sauter 39...

Page 4: ...x Rev 2 03 Manufacturer Belimed AG Dorfstrasse 4 CH 6275 Ballwil Switzerland Phone 41 41 449 78 88 Fax 41 41 449 77 76 E mail info belimed ch Important Note Please carefully study this operation manua...

Page 5: ...mm Outside dimension depth 800 mm Lad height 870 mm Base height 100 mm 1 1 Performance Data Performance Characteristics Components WD 230 250 Heat radiation free standing 900 200 W Weight of side cove...

Page 6: ...ocessor Mitsubishi M16C M306NOFG Processor with 256 K Byte EEPROM Program and pa rameter memory and 10 K Byte RAM Data memory 2 Connections 2 1 Plumbing Cold Water Connection 3 4 CW and WW Water press...

Page 7: ...h Exhaust air temperature 30 60 C 2 4 El Connected Load EU AU PRC NZ USA CA JP JP Voltage Frequency 400V 3N AC 50 Hz 208V 3 A C 60 Hz 200 220V 3 AC 50 Hz 200 220V 3 AC 60 Hz Electrical water heating...

Page 8: ...xhaust duct DO 115 mm Exhaust duct DO 114 mm DI 109 mm Exhaust hood not required Condensate water collector with drain Exhaust air flap with ambient air opening EL Electro Connection All pole main swi...

Page 9: ...eck air hoses for cracks and other errors This switch serves to shut down the heater power K18 in case of insufficient blower efficiency Option pressure differential for blower unit When reaching a pr...

Page 10: ...e system must be newly calibrated after every mainte nance service or every change of detergents Flow Meter Option The flow meters must be regularly checked for their proper func tion The number of pu...

Page 11: ...ts Make sure that bearing rings of wash arms are in good condition replace if needed Check drain valve and re circulation pump for proper function and leaks Cleaning of Wash Arms The wash arms must be...

Page 12: ...given special attention Hoses of door drainage must periodically be replaced Electric Installation Check entire electric installation burn and melt traces Replace damaged components Make sure that all...

Page 13: ...pen close With CS door open beeper is activated with door button 7 Reset and ON OFF IO button respectively By pressing for 4 seconds then releasing batch number and machine No is shown Access to Servi...

Page 14: ...4 Service assignments Opening of both doors Both doors may be opened by means of code input or by hardware key Press door switch 6 of unclean side for 5 seconds in mode Program ready unclean side doo...

Page 15: ...nufacturer of detergents Display of recipes assigned to individual programs Input of dosing agent parameters in recipe Calibration Dosing pump and Impulse counter query pulse values 3 Control Module 3...

Page 16: ...k for DS on or off User ID on or off Bach content Identification on or off Automatic rack ID by means of keypad on or off CS door opens at program end 5 2 Configuration Module only for service technic...

Page 17: ...value temperature sensor 7 10 PT 100 sensor only with WD 270 290 T7 45 C T8 32 C T9 45 C T10 32 C 4 2 2 Level sensor L1 L2 actual values level sensors in V Working level approx 1 7V empty level 0 5V P...

Page 18: ...d then start with c Step over Program P1 P6 Step over S2 1 Start 4 2 3 Validating mode This module is suitable for validating the dosage In this step the actual dosing quantity is indicated in ml whic...

Page 19: ...mp 1 5 and input of dosing agent volume in ml 2 2 Rinsing 60 C 05 min HT0 D2 2 0ml Calibration Dosing Pump 1 If no flow meters are connected Time must be set Calibration procedure see chapter 4 4 Cali...

Page 20: ...Mix Dosing A D1 5 0 ml D2 3 0 ml P1S2_035 00M 060 05M F2M3_DA 0 0L D1 0 0L Using Mix Dosing per phase maximum 4 detergents may be dosed with appropriate concentration If in doing unit D instead of a...

Page 21: ...the respec tive agent container 4 3 3 Calibration of Flow Meters Impulse Remove hose from respective agent container elbow and place in calibration container 1 liter Flow Meter has to be mounted upri...

Page 22: ...close 255 potentiometer value P1 P2 255 42O 42C 4 5 Parameter Module 4 Parameter Parameter Module LED PT 4 illuminated Last modification in parameter module Parameter Last modif 13 06 00 Display Modi...

Page 23: ...ssigned program key Execute with c Recipe input see chapter Parameter Input Media 1 9 functions 1 9 and A temperature and time input tem perature limitation with media 1 4 7 9 max 99 media 5 and 6 max...

Page 24: ...water M2 Warm water M3 Mixed water warm cold M4 DI water fully de calcified M5 Drying air M6 Drying with condensing of exhaust air M7 Cold water over heat exchanger M8 Disinfected DI water Boiler 55 C...

Page 25: ...isplay of no CW The limit value may be adjusted under Limit 6 Temperature control ISO EN 15883 1 chapter 5 9 1 a If water temperature deviates by more than 8 C in water steps M 1 2 3 4 9 error code 16...

Page 26: ...7 and the air heater K 18 are controlled by means of intake air temperature sensor NTC 2 according to the selected target temperature and over time Temperature indication on the display and at the pri...

Page 27: ...476 Which titer reduction is appropriate for a thermal disinfecting process EN ISO 15883 defines two different applications with one associated Ao value for each According to this containers for human...

Page 28: ...ctual AO value P2 _ 13 Min DESINF Ao 2389 89 C 4 5 13 FB Thermal disinfecting AO 600 Same function as FA but with reduced Ao value of 600 All instruments that will be sterilized in RDG following their...

Page 29: ...0 Display Operating Hours Air Filter The drying time is summed up If air filter is exchanged use right hand scroll key c to reset the operating hours to 0 h The lifetime of the main filter is about 50...

Page 30: ...ase must occur at the beginning of a program The first wash liq uid draining must occur only after conclusion of the disinfection phase In case of program interruption the program may not be continued...

Page 31: ...6 S10 7 S108 Program X X P1 X X P2 X X X P3 X X P4 X X X P5 X X X P6 X X X X P7 S105 Basket positioning Basket Coding On Off Only ON Program selection with basket coding is active The entered programs...

Page 32: ...input name by means of barcode reader for batch documentation IN case of activated user ID name or number of user will be inter rogated on display as follows User Name or No The machine either enters...

Page 33: ...without input of name or number the SW will remain in interrogation mode In case of automatic basket loading program cannot be started prior to in put Printer shows a line with batch rack No xxx only...

Page 34: ...in case of error If stand by printer has been activated by cursor key d ON OFF all inputs outputs sen sor values and error codes at time of program interrupt will be logged Printing of setup settings...

Page 35: ...M23 Dosing pump 3 M23 Dosing pump 3 M24 Dosing pump 4 M24 Dosing pump 4 Y25 CW valve drain cooling 60 C Y25 CW valve drain cooling 60 C K26 Boiler heater DI tank K26 Boiler heater DI tank Y27 CW DI v...

Page 36: ...y S113 Door switch CS open S201 Empty Indicator 1 S201 Empty indicator 1 S202 Empty indicator 2 S202 Empty indicator 2 S203 Empty indicator 3 S203 Empty indicator 3 S204 Empty indicator 4 S204 Empty i...

Page 37: ...eady dis play will show Peak Load Cut Off 6 2 2 SB Leakage Floor Pan If input SB is closed the current program will be interrupted Display will show Machine leaks Error code 112 6 2 3 SC DI Boiler Cod...

Page 38: ...ture sensor tank monitoring PT100 10 Temperature sensor DI boiler K26 option 6 4 Interfaces 6 4 1 Bach documentation system Sauter ICS 8535 8565 Interface RS 485 The connection for the Bach documentat...

Page 39: ...No Type Designation Comment Position No tele gram 1 Machine Med Medium 1 2 Machine CT Control temperature NTC 5 NTC 2 2 3 Machine CDNo Control dosage no 4 4 Machine DosV Dosage volume 8 5 Machine Ao A...

Page 40: ...bus connection Connector Function Interface X1 Mini Mate n lock AMP 24 V supply DC or AC X30 Sub D Interface RS 232 PC Modem X31 Mini Mate n lock AMP Interface RS 232 Printer Scanner X32 Phoenix screw...

Page 41: ...2 Configuration 5 in Service Manual All these data will be lost during downloading It is recommended to use Save Setup Settings Selecting Washer Download Software Path WD290_X_xx mot then confirm with...

Page 42: ...e is being loaded Pressing reset button control system is restarted Caution The door end positions must be re calibrated load Set up and program data Reenter machine ser no mfg date date of print repl...

Page 43: ...cable in very fine print Sometimes poor crimps or bad plug connections are the source for malfunction and er ror indication Therefore check connections i e by shaking cables while observing the input...

Page 44: ...takes more than 16 sec onds until the lower Reed S 112 or the potentiometer value remains within the closed range Query input S 112 R1 only during opening procedure Cause Remedy Manual linear drive o...

Page 45: ...cess In case of single door ver sion Pos 5 11 there is no query Door does not open Error code 106 107 The closing process of door CS takes more than 20 seconds If closing process of door with lifting...

Page 46: ...ieves Circuit over switch S B is open locate interruption Leakage in system fix leakage dry basin Machine leaks Error code 112 113 If input S 109 opener pressure switch opens at 35 mm water column wit...

Page 47: ...ature sensor on bottom of wash chamber is defective or not con nected See malfunction 130 NTC 5 defec tive Error code 134 135 The temperature sensor in the DI boiler is defective or not connected See...

Page 48: ...monitoring system P1 leaks check hoses S 110 S 111 door switch remains open check door switch and position No CW water Error code 141 141 Adjustment of limit value for cold water intake 1 15 min defau...

Page 49: ...c 3 2 V without wash pump M 15 Limit value P u dynamic P u static 1 3 V with running wash pump Cause Remedy Wash pump M 16 is deductive Check Contact K16 or wiring connec tion Pressure switch S211 sta...

Page 50: ...eck exhaust system Air presses back by way of exhaust system install motorized flap That opens overflow level Too much air is aspirated during fill process Level too low Error code 149 15 0 The maximu...

Page 51: ...ter 2 does not recognize the required number of pulses during dosing As per 151 false dosing D2 15 3 Flow meter 3 does not recognize the required number of pulses during dosing As per 151 false dosing...

Page 52: ...n Delta Temp NTC 4 5 Minutes 16 3 Temperature overrun In case water temperature overshoots target value by 8 C during water steps M 1 2 3 4 7 9 active process is interrupted Cut off criteria If water...

Page 53: ...eating energy Not in cluded in the energy equation is the energy content of water drawn from the building side supply In case of steam heated machines the energy used to heat the water is not to be co...

Page 54: ...f the second rinsing step 9 5 Overview Factory Settings The factory settings programs have been optimized for the following chemical additives In case any foreign products are used the full responsibi...

Page 55: ...Technical Manual WD 230 and WD 250 Rev 1 8 PF Page 55 73018_E rev 1 8 Technical Manual doc P10 P11 P12...

Page 56: ...unit 2 none Drying accelerator Belidry 604 Dosing unit 3 Consumption 28 ml batch El energy consumption 4 5 kWh Process description Program No 1 Instruments alkaline Phase 1 Phase 2 Program steps Type...

Page 57: ...Dosing unit 2 none Drying accelerator Belidry 604 Dosing unit 3 Consumption 28 ml batch El energy consumption 5 3 kWh Process description Program No 2 Instr intensive alkal Phase 1 Phase 2 Program ste...

Page 58: ...Belidry 604 Dosing unit 3 Consumption 31 ml batch El Energy consumption 4 9 kWh Process description Program No 3 Anesthetic alkaline Phase 1 Phase 2 Program steps Type me dium Temp 1 C Product Dosing...

Page 59: ...elidry 604 Dosing unit 3 Consumption 28 ml batch El energy consumption 3 7 kWh Process description Program No 4 Container neutral Phase 1 Phase 2 Program steps Type me dium Temp 1 C Product Dosing Dur...

Page 60: ...rator Belidry 604 Dosing unit 3 Consumption 30 ml batch El energy consumption 4 7 kWh Process description Program No 5 MIC Instr alkaline Phase 1 Phase 2 Program steps Type me dium Temp 1 C Product Do...

Page 61: ...l Drying must be applied with great caution It is imperative to ensure that no wash goods can reach the clean work zone after it has passed through this process only and without cleaning Process descr...

Page 62: ...Belidry 604 Dosing unit 3 Consumption 26 ml batch El energy consumption 3 7 kWh Process description Program No 7 OR shoes alkaline Phase 1 Phase 2 Program steps Type me dium Temp 1 C Product Dosing Du...

Page 63: ...Technical Manual WD 230 and WD 250 Rev 1 8 PF Page 63 73018_E rev 1 8 Technical Manual doc 10 Functional and Electro Schematics Abb 73870 01 with electrical dryer...

Page 64: ...Technical Manual WD 230 and WD 250 Rev 1 8 PF Page 64 73018_E rev 1 8 Technical Manual doc Abb 73018 91 Steam dryer...

Page 65: ...Technical Manual WD 230 and WD 250 Rev 1 8 PF Page 65 73018_E rev 1 8 Technical Manual doc 10 1 Function Diagram Dosing Abb 73018 58...

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