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Technical manual LioN-P EtherCAT® Digital-I/O

Release 1.0 11/2016

Technical support

Technical manual

LioN-P EtherCAT® Multiprotocol
0980 ESL 391-111
0980 ESL 392-111
0980 ESL 393-111
0980 ESL 391-121
0980 ESL 392-121
0980 ESL 393-121
0980 ESL 393-121-DCU1

Summary of Contents for lumberg automation 934 879-001

Page 1: ...O Release 1 0 11 2016 Technical support support automation belden com Technical manual LioN P EtherCAT Multiprotocol 0980 ESL 391 111 0980 ESL 392 111 0980 ESL 393 111 0980 ESL 391 121 0980 ESL 392 1...

Page 2: ...sonnel 9 3 System description 10 3 1 About the LioN P module series 10 3 2 Special product features 10 3 3 Product overview 11 4 Assembly and wiring 13 1 1 General information 5 4 2 Outer dimensions 1...

Page 3: ...3 6 2 The Configuration page Config 44 6 3 The Status page 45 6 4 The System page 46 6 5 The DCU page 47 6 6 The Contact page 47 7 Diagnostics processing 48 7 1 Output channel error 48 7 2 Voltage err...

Page 4: ...Contents 4 Technical manual LioN P EtherCAT Digital I O Release 1 0 11 2016 10 4 Power supply for the actuators 60 10 5 Inputs 60 10 6 Outputs 60 10 7 LEDs 61 11 Accessories 63...

Page 5: ...ples used in this manual are used exclusively to explain how to operate and apply the LioN P modules with EtherCAT interface Please contact us if you have any detailed questions on installing and star...

Page 6: ...f Automation GmbH Germany DANGER Means that death serious physical injury or substantial damage to property will occur if the required safety measures are not taken WARNING Means that death serious ph...

Page 7: ...nt MJ R D Version number Date Name department Table 1 Overview of manual revisions Designation Synonym Description PDO Process Data Object TxPDO Transmit Process Data Object IO device to controller Rx...

Page 8: ...ed in the industrial sector The industrial environment is distinguished by the fact that the consumer is not connected directly to the public low voltage network Additional measures are required for u...

Page 9: ...nts are based on the requirement profiles described by ZVEI VDMA or equivalent organizations Only electricians who are familiar with the content of this manual are authorized to install and maintain t...

Page 10: ...de of die cast zinc The completely cast device housing protects the module electronics from environmental effects and allows the device to be used in a wide temperature range Despite the sturdy constr...

Page 11: ...fieldbus system In this way the multiprotocol modules can be integrated into different networks without it being necessary to purchase modules specific for each protocol 3 3 Product overview The LioN...

Page 12: ...ts 0980 ESL 393 111 Order number 934 882 003 7 8 power multiprotocol 0980 ESL 393 121 Order number 934 879 003 M12 power multiprotocol 0980 ESL 393 121 DCU1 Order number 934 879 005 M12 power multipro...

Page 13: ...m for LioN P modules with M12 power L coded Note The modules have a ground connection with an M4 thread for the conduction of interference currents and the EMC immunity This is labeled with the symbol...

Page 14: ...sories Note For UL application Only approved for interior use Please note the maximum elevation of 2000 meters Approved up to a maximum soiling level of 2 WARNING Terminals housings field wired termin...

Page 15: ...Assembly and wiring Technical manual LioN P EtherCAT Digital I O Release 1 0 11 2016 4 2 Outer dimensions 15 4 2 Outer dimensions 4 2 1 Module 0980 ESL 39x 111...

Page 16: ...Assembly and wiring 16 4 2 Outer dimensions Technical manual LioN P EtherCAT Digital I O Release 1 0 11 2016 4 2 2 Module 0980 ESL 39x 121...

Page 17: ...ew of the connection area for the connectors 4 3 1 EtherCAT ports Design M12 socket 4 pin D coded Color coding green Figure 1 Schematic drawing ports X01 X02 Port Pin Signal Function EtherCAT Ports X0...

Page 18: ...L 392 111 0980 ESL 393 111 Power supply X03 X04 1 see note GND_UL 0V Actuator 2 GND 0V GND_US 0V System sensors 3 FE FE Functional earth 4 24 V US 24 V System sensors 5 see note UL 24 V Actuator Table...

Page 19: ...its for the system sensor and actuator supply that correspond to PELV Protective Extra Low Voltage or SELV Safety Extra Low Voltage Power supplies according to EN 61558 2 6 transformers or EN 60950 1...

Page 20: ...e not required for connecting the actuators power supply However these two contacts are connected to each other on the connector and socket side to enable 5 pin transmission of the power supply to a d...

Page 21: ...L 391 121 0980 ESL 392 111 0980 ESL 392 121 0980 ESL 393 111 0980 ESL 393 121 0980 ESL 393 121 DCU1 Sensor actuator 1 24 V DC n c 24V DC port X1 X4 nc port X5 X8 2 IN B OUT B IN B port X1 X4 OUT B por...

Page 22: ...the LioN P EtherCAT modules is named LumbergAutomation LioN P Digital IO xml Install the ESI file for the module variant used with the aid of the hardware or network configuration tool of your control...

Page 23: ...t IP In the state on delivery the DHCP and BOOTP functions are activated The network parameters are initially requested via DHCP requests If this is not successful BOOTP requests are used The network...

Page 24: ...5 4 2 PDO s for 16DI modules 0980 ESL 391 xxx The PDO s 0x1A00 or 0x1A01 can be selected for the input data of the module PDO 0x1A00 Input data in byte format Content of Port X1A X4B and Port X5A X8B...

Page 25: ...6 0 1 BIT Port X3B 0x6020 07 0 1 BIT Port X4A 0x6020 08 0 1 BIT Port X4B 0x6020 09 0 1 BIT Port X5A 0x6020 0A 0 1 BIT Port X5B 0x6020 0B 0 1 BIT Port X6A 0x6020 0C 0 1 BIT Port X6B 0x6020 0D 0 1 BIT P...

Page 26: ...modules 0980 ESL 392 xxx The PDO s 0x1600 or 0x1601 can be selected for the output data of the module PDO 0x1600 Output data in byte format PDO PDO Content Index Size Index Size Type Name 0x1A05 4 0x2...

Page 27: ...X7A X6B X6A X5B X5A Table 17 Bit assignment for input data in byte format PDO PDO Content Index Size Index Size Type Name 0x1601 2 0x6220 01 0 1 BIT Port X1A 0x6220 02 0 1 BIT Port X1B 0x6220 03 0 1 B...

Page 28: ...1A05 Diagnostic register Index Bit 7 Bit 6 Bit5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 0x2200 01 X4B X4A X3B X3A X2B X2A X1B X1A 0x2200 02 X8B X8A X7B X7A X6B X6A X5B X5A Table 20 Bit assignment for output sta...

Page 29: ...B6 B5 B4 B3 B2 B1 B0 Error description 0 0 0 0 0 0 0 0 No error 0 0 0 0 0 0 1 1 Output overload error MI SCA 0 0 0 0 0 1 0 1 Voltage error MI LVS 0 0 0 0 0 1 0 1 Voltage error outputs MI LVA 1 0 0 0 0...

Page 30: ...80 ESL 393 xxx The PDO 0x1A00 or 0x1A01 can be selected for the input data of the module PDO 0x1A00 Input data in byte format Content of port X1A X4B and port X5A X8B X1A X8A Input status channel A co...

Page 31: ...of slots X5 to X8 X5B X8B Output state channel B contact pin 2 of slots X5 to X8 PDO PDO Content Index Size Index Size Type Name 0x1A01 2 0x6020 01 0 1 BIT Port X1A 0x6020 02 0 1 BIT Port X1B 0x6020 0...

Page 32: ...0x2020 01 0 1 BIT Port X5A 0x2020 02 0 1 BIT Port X5B 0x2020 03 0 1 BIT Port X6A 0x2020 04 0 1 BIT Port X6B 0x2020 05 0 1 BIT Port X7A 0x2020 06 0 1 BIT Port X7B 0x2020 07 0 1 BIT Port X8A 0x2020 08...

Page 33: ...I IME Module information byte internal module error CE X5A CE X8A Channel error channel A contact pin 4 of slots X5 to X8 CE X5B CE X8B Channel error channel B contact pin 2 of slots X5 to X8 The PDO...

Page 34: ...Index Size Type Name 0x1600 2 0x6200 01 1 0 USINT Port X5A X8B see table 37 Table 36 Input data in byte format Index Bit 7 Bit 6 Bit5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 0x6200 01 X8B X8A X7B X7A X6B X6A X...

Page 35: ...tates The value of the surveillance timeout is 0 to 255 ms The standard value is 80 ms When the output channel is in the static state i e the channel is permanently switched on or off the value is 100...

Page 36: ...sible values 0 255 0x2301 07 Surveillance timeout port X8 channel A pin 4 possible values 0 255 0x2301 08 Surveillance timeout port X8 channel B pin 2 possible values 0 255 Table 41 Possible surveilla...

Page 37: ...entation Install the ESI file of the module family in TwinCat For TwinCat the ESI file normally has to be copied to the installation folder e g C TwinCAT 3 1 Config Io EtherCAT After the installation...

Page 38: ...owed by Compatible Devices for choosing the driver and installation of the EtherCAT driver Select the I O device from the hardware catalog Change to the I O option in the Solution Explorer in the left...

Page 39: ...s in the EtherCAT Tab Navigate to Mailbox and EoE Disable Virtual Ethernet Port if no web services should be used Click IP Port and and IP Address when web services will be used Enter your IP settings...

Page 40: ...16 Click Inputs and choose your PDO s in the PDO Assignment box Click Outputs and choose your PDO s in the PDO Assignment box Change to the Startup folder and check the default device parameter settin...

Page 41: ...ork click the TWINCAT tab and choose Activate Configuration Click the TWINCAT tab again and choose Restart TwinCAT Config Mode Confirm your selection by clicking Yes The device will now change into th...

Page 42: ...ng operation 42 5 4 Configuring the controller Technical manual LioN P EtherCAT Digital I O Release 1 0 11 2016 Click the Write Button for setting an output of the device The following dialogbox will...

Page 43: ...to call up the internal stored websites by entering the address in a web browser To do this replace the placeholder IP address with the IP address of the relevant module For using the integrated web s...

Page 44: ...you have the option to access the following values and parameters Restore Factory Settings The module restores the factory settings Firmware Update The firmware of the device can be updated with this...

Page 45: ...tic data Module information byte and channel diagnostic bytes for data description see PDO 0x1A04 Diagnostic register on page 26 You can also control Forcing This module is for testing purposes The in...

Page 46: ...http IP address system htm This page delivers the following data and options Network MAC address Network state System status System runtime System information Number of restarts of the I O system Fir...

Page 47: ...e is only available for the device 0980 ESL 393 121 DCU1 This page provides status and control information for distributed control unit of the device For detailed information of the DCU function see t...

Page 48: ...e The value of this parameter can range from 0 to 255 ms the factory setting is 80 ms Target value Actual value Comment Active Active OK no diagnosis Off Off OK no diagnosis Active Off Short circuit C...

Page 49: ...up red and the relevant error bit for the sensor short circuit is set in the diagnosis bytes 7 3 Overload of output drivers The output drivers of the modules with output functions variants 16DO and 8...

Page 50: ...yte When output channels are activated the voltage error is also displayed by setting the relevant error bits of the M12 slots The error message is filtered by means of a fixed filter period of 300 ms...

Page 51: ...y If the value is beyond the voltage range of 18 6 to 30 V an error message is created The US indicator lights up red and the sensor under voltage bit is set in the module information byte The error m...

Page 52: ...r register CoE 0x1001 Diagnostic register Table 45 Byte content of the emergency message Emergency error code Byte 1 Byte 2 Error register CoE 0x1001 Byte 3 B7 B6 B5 B4 B3 B1 B0 Error description Bit...

Page 53: ...yte sensor short circuit at a M12 slot MI SCA Module information byte actuator short circuit MI FC Module information byte forcing active MI IME Module information byte internal module error CE X1A CE...

Page 54: ...irmware update with EoE The EoE service must be supported by the master and the device For configuring the EoE service on a device see chapter Configuration example with TwinCAT 3 on page 37 If the Eo...

Page 55: ...cal manual LioN P EtherCAT Digital I O Release 1 0 11 2016 9 1 Firmware update with EoE 55 Click Upload and wait for the message to restart your device With the next restart your device will start up...

Page 56: ...ice Per default the FoE service is supported by the device If the FoE service is configured and the device is at least in the Pre Op state follow the example for TwinCAT Click the Download button in s...

Page 57: ...e device the update package will be extracted and the old firmware files will be replaced by the new files included within the update package The LED left of the US LED UL LED for devices with outputs...

Page 58: ...resistance oscillation 15 g 5 500 Hz Shock resistance 50 g 11 ms Torques M4 fixing screws M4 ground connection M12 connector 1 0 Nm 1 0 Nm 0 5 Nm Table 48 General information Protocol EtherCAT ETG 100...

Page 59: ...0x37b91f1d 934879007 0980 ESL 393 121 DCU1 8DI8DO M12P Supported Ethernet protocols Ping HTTP TCP IP Switch functions Integrated EtherCAT interface Port Autocrossing 2 M12 sockets 4 pin D coded see p...

Page 60: ...51 Information about the power supply for the actuators Input connection Type 3 as per IEC 61131 2 Nominal input voltage 24 V DC Input current at 24 V DC Typically 5 mA Short circuit protection Yes Ch...

Page 61: ...signment Info 1 With inductive loads of consumption category DC13 EN60947 5 1 the outputs can connect currents of 1 6 A at a frequency of 1 Hz not under UL investigation Info 2 Technically possible an...

Page 62: ...nnection to another subscriber No link no data exchange RUN Green The device is in state OPERATIONAL Single flash The device is state SAFE OERATIONAL Red Serious error that cannot be resolved Blinking...

Page 63: ...able for EtherNet with M12 connector at both ends straight 4 pin D coded 26AWG PUR halogen free with water blue casing multi wire shielded 2 twisted wire pairs 0985 S4549 103 M Connection cable for Et...

Page 64: ...RSC 40 9 RSC 40 11 RSC 40 16 MINI 7 8 cable plug 4 pin connection via screw terminal 9 for cable diameter 6 to 8 mm 11 for 8 to 10 mm 16 for 12 to 14 mm RKC 40 9 RKC 40 11 RKC 40 16 MINI 7 8 cable soc...

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