Belco Tar River BDR-135 Operator'S Manual Download Page 29 | Manualshive

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Summary of Contents for Tar River BDR-135

Page 1: ...1 Drum Mower Models BDR 135 BDR 165 BDR 185 Operator s Manual Parts Breakdown Publication April 2019 ...

Page 2: ... to Transport Position 10 Adjusting the Mower to Operational Position 12 Adjusting the Mower 14 Operating the Mower 16 Resting Position 17 Technical Maintenance of the Mower 17 18 Changing the Blades 17 18 V Belt Tension 18 19 Everyday Maintenance 19 Post Season Maintenance 19 Lubrication Instructions 19 Transport Lights 21 Assembly of Mower 22 Troubleshooting 23 Parts Breakdown 24 50 Warranty 51 ...

Page 3: ...iddle frame with basic machine identification information The warrantee proceedings rules and the rules resulting from them are written in the warrantee card which is an integral part of the Operator s Manual The Operator s Manual is part of the basic equipment of the machine and it should be kept for future use PRODUCT PURPOSE The purpose of the Drum Mower is to be used in farming to mow the low ...

Page 4: ...ing the mower on the three point suspension system it is very important to secure it additionally to prevent from detaching by a support or a chain IT IS PROHIBITED to lift the mower with the power drive turned on and the cylinders rotating IT IS NECESSARY to check whether there are any persons or animals within the danger zone prior to turning the driving power on or during operating the mower IT...

Page 5: ... proceeding with any work activities on the mower it is crucial to wait until the operating drums with the blades stop rotating DANGER changing the mower s position from the transport position to the operating position and backwards may be performed only on an even and flat surface after prior leveling of the machine Failure to comply with these conditions may cause the cutting system of the mower...

Page 6: ... information might cause the buyer to suffer disapproval of any possible com plaints Equipment and Spare Parts The mower includes the following basic equipment The Operator s Manual Parts Breakdown and Warranty Registration Form 1pc Blade Changing Tool 1pc Blades packed 18pcs Design and Operation The design of the mower 1 Suspension 2 Central beam 3 Push rods hydraulic cylinders depending on the v...

Page 7: ...ion of the of the suspension system frame with the central beam The guards and shield 8 protect the machine operator and other people from any hard object which might be thrown out from under by the operating drums 7 The spring fuse prevents damages of the mower when the cutting system moves onto an obstacle the operating drums are powered by the tractor s PTO The drums along with the blades rotat...

Page 8: ...e PTO shaft while bringing down the suspension system to the lower end position Assemble the tractor s power take off shaft shield The recommended tractors should be equipped with the front axle weights WARNING using a different than recommended tractor for the mower e g of a lower pulling power or ones that are not equipped with the required front axle weights may cause loss of the steering contr...

Page 9: ...e CE marking as well as the technical specifications in accordance with the technical guidelines Using a PTO shaft with parameters different than those recommended by the manufacturer of the machine may over load the shaft damage it or result in pulling both parts apart while lifting the machine and so create hazard for the operators and the environment While assembling the PTO shaft you should ma...

Page 10: ...10 Adjusting the Mower to the Transport Position and Transport 1 3 5 2 4 ...

Page 11: ...e the fuse Position 5 in the drawing on the previous page from the bottom suspension frame pin In the mowers with the push rod system Position 4 in the drawing on the previous page move the gear to the lower position Lift the mower with the tractor s hydraulic lifting unit so the stump jumpers are just above the ground Lift the support Position 2 in the drawing on the previous page to the upper le...

Page 12: ...i e a manual system the lever should be moved to the upper position Position 4 in the drawing below and then lower the mower to just above the ground Stand behind the machine shown in the top drawing on the following page in the X spot and pull the line causing the latch to slide out Position 1 in the bottom drawing on the following page from the opening Position 3 take the mower by the cutting sy...

Page 13: ...13 Changing the mower s position from the transport position to the operating position and the other way back Changing the mower s position to the operating position ...

Page 14: ...ft arm brace In order to ensure the proper operation for the mower the suspension frame should be supported by a chain connected with the clevis fastener or its bracket Drawing 1 The proper operating mode of the mower Drawing 2 The proper alignment of the cotter pin on the engagement rod The mower may be positioned at any cut height 32 mm low 40 mm or 44 mm high The mower is set to the middle heig...

Page 15: ...t be done 1 Position the mower to the transport position and lift it to the upper position 2 Set the tractor s handbrake and disengage the tractor s engine 3 Secure the mower from falling with a chain and an additional support placed under one of the stump jumper disks 4 Unscrew the bolts M12x25 Position 1 in Drawing 3 and disassemble the stump jumper Position 2 in Drawing 3 5 Unscrew the resistan...

Page 16: ... and the blades still rotate for a certain amount of time even after the power take off drive is turned off Prior to making any adjustments on the mower turn off the drive and the engine of the tractor pull out the key from the ignition and allow for the operating drums and the blades to come to a complete stop WARNING It is prohibited to Operate the mower in the presence of bystanders within an a...

Page 17: ... and the support Disengage the engine and pull out the key from the ignition and set the brakes Disconnect the pivotal end of the tractor s upper connector from the suspension frame yoke Take down the tractor s push rod ball joint from the suspension frame pins TECHNICAL MAINTENANCE OF THE MOWER Changing the Blades In order to install or disassemble the blades on the operating disc a special blade...

Page 18: ...ged or worn out it is vital to change the whole set of blades to new ones If the blades are only worn on one side they may be reinstalled on the opposite disc since it rotates in the opposite direction provided they are not damaged When changing the blade holders special attention should be paid to their positional relationship between the individual discs Arrangement of the Blades NOTE Only certi...

Page 19: ...mower Perform a detailed technical inspection of particular parts and components The worn out or damaged parts should be replaced with new ones Loosen up the V belts Perform post seasonal servicing on the mower Places with a damaged paint layer should be repainted Secure the operational surfaces with worn paint layer with a corrosion protection product Change the transmission oil main frame lubric...

Page 20: ... and viscosity 90 Wt gear oil should be used or alternately 140 Wt gear oil Storing The mower should be stored in a dry hardened surface and roofed place that is of limited accessibility to people and animals In case the mower is exposed to adverse weather conditions it is necessary to perform maintenance and lubricating on the machine Check the stability of the mower after placing it in the stora...

Page 21: ...d a portable warning light device 2 consisting of two rectangular plates painted with white and red stripes to which composite tubes are assembled with side position lights stop lights and turn signals During transport of the mower in an upright position the shields cannot cover the warning lights If so the shields should be pressed closer to the upper metal covers and tied up with a twine in seve...

Page 22: ...g Utilization and the Methods of Utilization Protect your hands body from injuries and harmful effects of lubricants and oils Use protective gloves and tools in good technical condition The parts of the machine which may reposition or turn during the disassembling should be appropriately secured The worn out or damaged parts obtained during repairs dismantling should be stored in a separate place ...

Page 23: ...ole sets of new blades Blades dull on one side should be installed on the disc with the opposite direction of rotation Sliding belts The belts need to be tightened Wet belts Worn out belts Belts with different lengths Check and adjust the tension of the belts Avoid mowing in rain Replace the belts with new sets of belts Use one brand of belts with the same dimensions During a normal operation the ...

Page 24: ...24 PARTS BREAKDOWN Models BDR 135 BDR 165 BDR 185 ...

Page 25: ...assembly No 1 Standard Version with Rods 13 2 1 2 Version with a Hydraulic Cylinder 13 2 2 3 Suspension Frame 13 2 3 4 Central Frame 13 2 4 5 Cutting Unit Main Frame 13 2 5 6 Cutting Unit Operating Section 13 2 6 7 Guard Assembly 13 2 7 25 ...

Page 26: ...47 STANDARD VERSION WITH RODS 26 ...

Page 27: ... Round Reflector DM050031 05 0031 2 9 Flat Washer M16 Galv FW16 11 0149 2 10 Forged Head DM20083 15 0058 1 11 Bolt M12x 1 75 x 90 8 8 Half Thread Galv BM1217590 11 0012 A 1 12 Flat Washer M12 FW12 11 0125 A 1 13 Rod Connector DM20103 15 0060 2 14 Diagonal Arm A beam DM20096 85 15 0064 1 15 Front Milled Rod DM20070 85 15 0304 1 0 0 0 Front Milled Rod DM20070 65 15 0057 0 1 1 1 16 Mower Pin M25 x 55...

Page 28: ...49 VERSION WITH A HYDRAULIC 28 ...

Page 29: ...50 NOTES 29 ...

Page 30: ...t M12 x 1 75 x 90 8 8 Half Thread Galv BM1217590 11 0012 A 1 9 Flat Washer M12 Galv LW12 11 0125 A 1 10 Mower Pin M22 x 55 DM150074 15 0074 3 11 Flat Washer M22 Galv DM82001 11 0093 7 12 Diagonal Arm A beam DM20096 85 15 0318 1 13 Hydraulic Cylinder DMT0246 15 0330 1 present as one part 14 Threaded lengthening pipe DMT0246 15 0316 A 15 Cylinder Closure DM170054 17 0054 1 16 Pin 16H 9 x 40 1354H DM...

Page 31: ... Name Part no Quantity Mower type 1 85m 1 65m 1 35m 1 A Frame BDR 185 DM20892 15 0310 1 0 0 0 A Frame BDR 165 DM20646 15 0061 0 1 0 0 A Frame BDR 135 DMT0422 B 15 0061 B 0 0 1 0 A Frame BDR 135 DMT0422 A 15 0061 A 0 0 0 1 31 ...

Page 32: ...135 165 DMT0402 22 0081 1 0 1 1 1 6 Flat Washer M24 FW24 11 0094 2 7 Lower 3 Point Hitch Pin BDR 185 Cat 1 2 DMT0408 22 0080 2 1 0 0 0 Lower 3 Point Hitch Pin BDR 135 165 Cat 1 2 DMT0402 22 0081 1 0 1 1 1 8 Flat Washer M18 FW24 11 0091 1 0 0 0 9 Nut M24 x 1 5 NM2415 11 0169 A 2 2 2 2 Self locking Nut M24 x1 5 for Optional DM02056 LNM2415 11 0169 B 0 0 0 0 10 Chain DM20274 17 0003 1 11 Suspension F...

Page 33: ...413 CENTRAL FRAME 33 ...

Page 34: ...DM21903 Fig 13 2 4 2 1 14 Angular Axis DM20131 15 0062 1 15 Axis Joint Bushing DM20389 15 0066 2 16 Yoke Z shaped DM20391 35 DM20391 65 15 0059 15 0059 A 1 17 Special Washer Bendable M20 DMSWM2017 1 18 Low Nut M20 x 1 5 Galv NM2015 11 0034 A 1 19 Bolt M12 x 1 75 x 90 8 8 Galv Half thread BM1217590 11 0012 A 1 20 Flat Washer M12 FW12 11 0125 A 1 21 Self locking Nut M12 LNM12175 11 0128 B 1 22 Cotte...

Page 35: ...Galv DMT0234 15 0071 1 29 Flat Washer M18 Galv FW24000 11 0091 1 30 Front Cover DMT0813 DM30101 DM30039 15 0104 1 31 Bolt M10 x 1 5 x 25 8 8 Galv BM101525 11 0075 2 32 Bolt Stud Connector Bolt M10 x14 x 120 DM150051 15 0051 4 35 ...

Page 36: ...416 HEAD PIPE 36 ...

Page 37: ...A 1 9 Drive Shaft DM20602 15 0053 1 10 Parallel Key M8 x 7 x 56 KM080756 15 0054 1 11 Snap Ring External M35 SRE 35 08 0119 1 12 Snap Ring External M30 DMT0214 08 0118 1 13 Snap Ring External M45 SRE 45 08 0120 1 14 Snap Ring Internal M75 DMT0245 08 0130 1 15 Securing Ring DM20615 15 0096 1 16 PTO Safety Guard DM21903 15 0107 1 17 Large Pulley DM20452 15 0041 1 1 0 0 Large Pulley DM20452 15 0041 A...

Page 38: ... Quantity Mower type 1 85m 1 65m 1 35m 1 35mini 1 Tensioner rod DM20246 15 0044 1 2 Tensioner Spring Saddle DM020307 28 0040 2 3 Angle bar DM20409 22 1235 1 4 Tensioner spring Galv DM20241 15 0048 1 5 Self locking Nut M16 x 2 0 NM1620 11 0143 1 1 38 ...

Page 39: ... 1 Lower Sliding Bar DM20290 15 0045 1 Upper Sliding Bar DM20291 15 0045 2 Spring Saddle DM20307 28 0040 A 2 3 Lock spacer sleeve DM20310 22 0015 1 4 Spring DM20348 15 0052 1 5 Bolt M14 x 2 0 x260 BM1420260 15 0047 1 6 Nut M14 x 2 0 LNM142 11 0186 B 1 7 Lock Fuse DM20322 15 0046 1 39 ...

Page 40: ...420 CUTTING UNIT MAIN FRAME 40 ...

Page 41: ... 11 B6305 1 0 0 0 12 Frame Shaft BDR 185 DM10047 85 15 0307 1 0 0 0 Frame Shaft BDR 165 DM10047 65 15 0016 0 1 0 0 Frame Shaft BDR 135 DM10047 35 15 0016 A 0 0 1 1 13 Snap Ring Internal M62 SRI 62 08 0129 2 14 Shim M25 DM10057 15 0086 4 0 3 0 5 or 1MM as required 15 Key M8 x 7 x 36 KM080736 15 0019 1 16 Key M8 x 7 x 50 KM080750 15 0081 4 17 Large Gear Z 21 BDR 185 DM10090 15 0301 3 0 0 0 Large Gea...

Page 42: ...12530 11 0077 4 31 Small Pulley DM10250 15 0007 1 1 0 0 Small Pulley DM10250 15 0007 A 0 0 1 1 32 Tab washer DM10088 15 0095 4 2 2 2 33 Bolt M10 x 1 5 x 25 8 8 Galv BM101525 11 0075 24 24 20 20 34 The Valve Set DM10441 15 0098 1 Support Bushing BDR185 DM10177 15 0011 185 2 35 Support Bushing BDR 165 DM10291 15 0011 165 2 Support Bushing BDR 135 DMT0247 15 0011 135 2 36 End Plate DM10180 15 0010 1 ...

Page 43: ...423 CUTTING UNIT OPERATING SECTION 43 ...

Page 44: ...isc BDR 135 DM20021 135 15 0037 B 0 0 2 2 15 Sliding Plate BDR 185 DM10528 185 15 0085 A 2 0 0 0 Sliding Plate BDR 165 DM10528 165 15 0085 0 2 0 0 Sliding Plate BDR 135 DM10528 135 15 0085 B 0 0 2 2 16 Countersunk Allen Bolt M12 x 1 75 x 25 SSM1217525 15 0079 B 12 17 Lock Washer M10 Galv LW10 11 0090 28 18 Bolt M10 x 1 5 x 25 Galv 8 8 BM101525 11 0075 8 8 4 4 Bolt M12 x 1 75 x 35 Galv 8 8 BM121753...

Page 45: ...8 A 0 0 4 4 32 Blades DM10454 15 0084 6 6 4 4 33 Carriage Bolt M12 x 1 75 x 25 10 9 CBM1217525 15 0079 B 12 12 0 0 34 Nut M12 x 1 75 Galv NM120175 11 0044 12 12 0 0 35 Sealing Ring M70 x M4 DM10057 08 0105 2 36 Shim M55 x M62 DM10556 15 0088 2 0 3 0 5 or 1mm as required 37 Height Spacer Ring M12 Optional DM10556 12 15 0023 2 2 2 2 38 Conical Ring DM150030 15 0030 A 12 12 0 0 Blade Changing Tool Ta...

Page 46: ...426 46 ...

Page 47: ...427 GUARD ASSEMBLY 47 ...

Page 48: ...428 48 ...

Page 49: ...einforcing Angle Bar BDR 165 DM30237 0 1 0 0 5 Reinforcing Angle Bar BDR 135 DMT0805 0 0 1 1 6 Reinforced Apron BDR 185 DM30145 85M 15 0313 1 0 0 0 Reinforced Apron BDR 165 DM30196 65M 15 0067 A 0 1 0 0 Reinforced Apron BDR 135 DM30145 35M 15 0067 B 0 0 1 0 Reinforced Apron BDR 135 Mini DM30145 35M 15 0067 M 0 0 0 1 7 Bolt M10 x 1 5 x 25 8 8 Galv BM101525 11 0075 19 19 19 21 Included in the screw ...

Page 50: ...430 COMPLETE DRUM UNIT 50 ...

Page 51: ...5 Bearing 6305 ZZ B6305 06 0220 1 6 Spacer Washer M50 x 62 DM10556 15 0088 1 depending on if needed 0 3 0 5 or 1M 7 Sealing Ring M70 x 4 OR70x4 08 0105 1 8 Drum Hub DM10747 15 0021 1 9 Sealant DM10031 15 0022 1 10 Key M8 x 7 x 2 DM10156 15 0025 1 11 Snap Ring Internal M90 SRI 90 08 0132 1 12 Bearing 6210 B6210 06 0218 A 1 13 Bearing 6209 RS B62092RS 06 0219 B 1 14 Working Disc Hub DM10790 15 0036 ...

Page 52: ...urces Equipment dealer during regular working hours Belco Resources Equipment reserves the right to inspect any equipment or parts which are claimed to have been defective in material or workmanship This limited warranty does not apply to and excludes wear items such as shear pins tires tubes knives blades or other wear items Oil or grease is not covered by this warranty All obligations of Belco R...

Page 53: ...Increasing agricultural productivity since 1974 Belco Resources Equipment P O Box 8164 Tel 252 442 0700 Rocky Mount NC 27804 Fax 252 442 0787 www BR Equipment com Sales BRGlimited com ...

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