DuoScrubber
®
HP
1MANUL741
Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681
1
Table of Contents
Belanger Incorporated Limited Warranty .............................................................. 3
Operational Warning ............................................................................................... 4
Important Safety Information
– MUST READ ........................................................ 5
Safety Symbols and Signal Words .................................................................................................................................. 5
Safety Warnings .............................................................................................................................................................. 6
Introduction ............................................................................................................. 7
Before You Get Started ................................................................................................................................................... 8
Specifications .......................................................................................................... 9
Requirements .................................................................................................................................................................. 9
Installation ............................................................................................................. 10
Identify Conveyor .......................................................................................................................................................... 10
Tunnel Placement Overview ......................................................................................................................................... 11
Tunnel Placement ......................................................................................................................................................... 11
Height Adjustment ......................................................................................................................................................... 14
Rotation of Cleaning Heads .......................................................................................................................................... 15
Utilities ........................................................................................................................................................................... 16
Overview of Water and Pneumatic Connections.......................................................................................................................... 16
Water Connections: DuraFlo
™
Pumping Station to HP DuoSrubbers
™
..................................................................................... 16
Pneumatic Connections: Air Panel to Cylinders ........................................................................................................................... 18
Electrical Connections: Air Panel to Controller ............................................................................................................................ 21
Initial Air Settings for Air Panel ..................................................................................................................................................... 22
Electrical Connections: Motor Plate Utilities ................................................................................................................................. 23
Maintenance .......................................................................................................... 25
Daily .............................................................................................................................................................................. 25
Monthly .......................................................................................................................................................................... 25
Trouble Shooting ........................................................................................................................................................... 25
Rotation of B-Pad Cleaning Heads ............................................................................................................................... 26
Parts Identification ......................................................................................................................................................... 27
DuoScrubber® HP Driver Side Assembly: Overview ................................................................................................................... 27
DuoScrubber® HP Passenger Side Assembly: Overview ........................................................................................................... 27
Base Plate Weldment ................................................................................................................................................................... 28
Base Plate Weldment
–
Powder Coated ...................................................................................................................................... 28
Driver Side Arm Assembly: Aluminum 110660 and Powder Coated 110688 .............................................................................. 29
Passenger Side Arm Assembly: Aluminum 110676 and Powder Coated 110686 ...................................................................... 29
Driver Side Arm Assembly: Tie Bar and Cylinder Assemblies ..................................................................................................... 30
Driver Side Arm Assembly: Shock and Stainless-Steel Tube Assemblies .................................................................................. 30
Passenger Side Arm Assembly: Tie Bar & Cylinder Assemblies ................................................................................................. 31
Passenger Side Arm Assembly: Shock and Stainless-Steel Tube Assemblies ........................................................................... 31
Arm Assembly: Feed Manifold Assembly ..................................................................................................................................... 32
Arm Assembly: Electrical Enclosure Assembly ............................................................................................................................ 32
Driver Side Tie Bar Assembly: 110671 ........................................................................................................................................ 33