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Belanger DuoScrubber HP, Owner'S Manual, Page: 46 / 52

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Belanger DuoScrubber HP Owner'S Manual Download Page 46

DuoScrubber

®

 

HP

                                                 

 

40

       Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681    

   1MANUL741

 

 

Maintenance 

Parts Identification 

Utility Supply Lines: Electrical 

 

 

 

 

 

Utility Supply Lines: Airlines 

 

 

 

 

 

1ELECT-CB874 96 INCH MOTOR LEAD (2)       
CABLE 16GA/ 4 CONDUCTOR 
Length: 16 FT 

1WRAP250  

1” OD BLACK POLY SPIRAL WRAP 

Length: 6.5 FT 

1AIRLN165 (2)  

¼” Black Airline 

Length: 3’

 

1AIRLN300 (2) 

¼” Gray Airline 
Length: 3’

 

Summary of Contents for DuoScrubber HP

Page 1: ...DuoScrubber HP DuoScrubber HP 1MANUAL741 Rev01 ...

Page 2: ......

Page 3: ...itional copies of this manual or electronically transmit it in any form whatsoever in whole or in part without the prior written permission of Belanger Inc The registered trademarks used in this document are the property of their respective owners The use of such trademarks is for reference purposes only and does not imply sponsorship or approval of Belanger Inc by these companies or any companies...

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Page 5: ...g Fingers on B Pads collapsing inward to Trouble Shooting Chart along with cause and solution per Change Request 108 26 Added page illustrating correct Rotation of B Pad Cleaning Heads per Change Request 108 27 Updated DuoScrubber HP Driver Passenger Side Assembly Overviews to show the new black urethane coated Nozzle Cover 111739 per ECN 1059 CNV 35 36 Corrected 1FTTNG SW550 to 1FTTNG SW575 per E...

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Page 7: ... Controller 21 Initial Air Settings for Air Panel 22 Electrical Connections Motor Plate Utilities 23 Maintenance 25 Daily 25 Monthly 25 Trouble Shooting 25 Rotation of B Pad Cleaning Heads 26 Parts Identification 27 DuoScrubber HP Driver Side Assembly Overview 27 DuoScrubber HP Passenger Side Assembly Overview 27 Base Plate Weldment 28 Base Plate Weldment Powder Coated 28 Driver Side Arm Assembly ...

Page 8: ...75VAC 35 Motor Plate Assembly Powder Coated 111249 2 208 230 480VAC 111252 2 575V 36 Motor Plate Assembly Hoses and Connections Overview 37 Motor Plate Assembly Hoses and Connections 37 Motor Plate Assembly Utility Pivot Assembly 38 B Pad Cleaning Head and Nozzle Assembly Driver Side 39 B Pad Cleaning Head and Nozzle Assembly Passenger Side 39 Utility Supply Lines Electrical 40 Utility Supply Line...

Page 9: ...h process and the following list includes some but not all of the particularly corrosive chemicals that if used in conjunction with Equipment or Parts will void the warranty Hydrofluoric Acid Ammonium Bi fluoride Bromic Acid Muriatic Acid Sulfonic Acid Phosphoric Acid Hydrogen Cyanide Hydrochloric Acid Sodium Hydroxide and Chlorinated Solvents 5 Seller makes no warranty express or implied with res...

Page 10: ...ited Warranty of the Belanger Terms and Conditions of Sales describes the potential limitation of warranty due to your chemical selection 4 This warranty shall be void for all equipment failures and premature component wear caused by the use of corrosive chemicals in the wash process The following list includes some but not all of the particularly corrosive chemicals that if used in conjunction wi...

Page 11: ...d in this manual and on warning labels tell you the seriousness of particular safety hazards The precautions that follow must be followed to prevent death injury or damage to the equipment DANGER This signal word is used to alert you to a hazard or unsafe practice which WILL RESULT IN DEATH OR SERIOUS INJURY This alerts you to a hazard or unsafe practice which COULD RESULT IN DEATH OR SERIOUS INJU...

Page 12: ...g so will prevent unexpected energization startup or release of hazardous energy while maintenance and servicing activities are being performed BE SURE TO OBSERVE OPERATING ENVELOPE EQUIPMENT MAY START UNEXPECTICALLY OVERHEAD ROTATING AND OR MOVING COMPONENTS COULD RESULT IN SERIOUS INJURY OR DEATH BE AWARE OF FOREIGN OBJECTS IN THE AREA SURROUNDING A ROTATING PIECE OF EQUIPMENT OBJECTS MAY BECOME...

Page 13: ...m water and other contaminants A Belanger DuraFlo 18 GPM Pumping Station is included with the DuoScrubber HP which supplies high pressure water to each of the DuoScrubbers Each DuoScrubber HP unit has 6 high pressure nozzles delivering 1 000 PSI In addition the DuoScrubber HP units come equipped with two B Pad Cleaning Heads that counter rotate The height of Cleaning Heads can be adjusted by loose...

Page 14: ...aning head assembly driver side 1 DuoScrubber HP with cleaning head assembly passenger side 1 DuraFlo Pumping Station 18GPM Standard V 1 Accessory Box 110697 contains items below 1 Air Panel 110696 1 Lag Bolts 1FSTNR ST500 12 Note Uncrate and inspect shipment for damage and to verify that all pieces are there If there is any damaged equipment file a claim with the trucking company immediately Rece...

Page 15: ...atic feed to the Air Panel 1CFM One 1 4 poly flow tube from the Driver Side Regulator to extend the cylinder on the Driver Side DuoScrubber HP One 1 4 poly flow tube from the Passenger Side Regulator to extend the cylinder on the Passenger Side DuoScrubber HP One 1 4 poly flow tube from the Retract Regulator to retract the cylinder on both Duo Scrubbers HP Note The retract poly flow tube will be t...

Page 16: ...el with a Belanger 13 or 14 1 2 wide Conveyor that has either a single or double guide rail Identifying the conveyor is crucial for properly positioning the DuoScrubber HP assemblies during installation The Belanger conveyor options are shown in the images below Single Guide Rail Conveyor Assemblies 13 14 1 2 Wide Double Guide Rail Conveyor Assemblies 13 14 1 2 Wide 13 14 1 2 13 14 1 2 Guide Rail ...

Page 17: ...ies to the pallets during shipping are not needed for installation and can be discarded 3 Assuming that there is already a conveyor in place select the desired location for the equipment DIRECTION of TRAVEL 178 Operating Envelope 13 Conveyor 46 1 2 14 1 2 Conveyor 48 from the inside edge of the inside guide rail to the outside edge of the base plate 13 Conveyor 145 14 1 2 Conveyor 146 1 2 from the...

Page 18: ... with the conveyor and that the outside edge of the base plate is the specified distance from the inside edge of the guide rail as shown below Note In this manual a 13 wide Conveyor is shown in all images If a 14 1 2 wide Conveyor is installed at the site be sure to add 1 1 2 to the dimensions to position the driver and passenger side DuoScrubber HP assemblies Driver Side DuoScrubber HP 13 Conveyo...

Page 19: ...ecurely using the six 1 2 lag bolts supplied 9 Next position the passenger side DuoScrubber HP assembly in the tunnel so that it is aligned with the driver side unit and the outside edge of its base plate is the specified distance from the outside edge of the driver side base plate Refer to the image below 10 Make sure the passenger unit is level and free from obstruction then lag it to the floor ...

Page 20: ...the two bolts on the adjustable mount weldment and sliding the head assembly up or down to the desired height 2 Adjust the passenger side DuoScrubber HP so that the cleaning heads are at the same height as the driver side cleaning heads and travels just above the floor in its full range of motion Loosen the two fasteners to adjust the height of the cleaning heads Height Adjustment Slot 8 inches to...

Page 21: ...terclockwise and the exit head should be spinning clockwise as shown in the image below 2 When facing the passenger side cleaning heads the entrance head should be spinning clockwise and the exit head should be spinning counterclockwise as shown in the image below Note It is imperative that the cleaning heads rotate in the direction specified to properly clean the wheels on a vehicle and to preven...

Page 22: ...e that no foreign materials are in the supply lines before final connections are made To be sure of this the lines should be blown out prior to final hookup All utilities MUST be installed in accordance with all local and national codes 1 Connect a 3 4 1 wire hydraulic hose to the pump outlet on the DuraFlo Pumping Station as shown in the image on the right and route it out to the tunnel Passenger...

Page 23: ...d lengths 5 Connect the lines to the tee fitting and route a line to the driver side and passenger side DuoScrubbers HP as shown below 6 Reduce the 3 4 water lines to 3 8 lines just before each of the DuoScrubber units 7 Before connecting the lines to the DuoScrubbers turn on the DuraFlo Pumping Station to clean out any debris in the lines 8 Connect the water lines to the elbow adapter on the side...

Page 24: ...these connections All lines shown are 1 4 poly flow airline 3 Field supplied 1 4 black airlines should be used for extending the Cylinders and field supplied 1 4 gray airlines should be used for retracting the Cylinders on the DuoScrubbers HP 4 Measure the distance from the Air Panel to the Junction Box Mount on the driver side and passenger side DuoScrubbers HP 5 Cut two 1 4 black airlines to the...

Page 25: ...ction Box Mount refer to the images below 7 Connect the remaining black airline to the Passenger Side Extend fitting on the Air Panel route it to the passenger side DuoScrubber HP and connect to one of the Male Adapters on the side of the Junction Box Mount refer to the image above Connect black airline for Driver Side Extend Connect black airline for Passenger Side Extend 1 4 Black Airline to Ext...

Page 26: ...g into the airline as shown below 9 Measure and trim two more gray airlines to reach the Junction Box Mount on each of the DuoScrubbers HP 10 Connect the gray airlines to the tee route them to the proper DuoScrubber HP and connect the lines to the Male Adapters on the Junction Box Mount as shown below 1 4 Tee Field Supplied 1 4 Gray Airline to Retract Cylinder Air Panel Connect gray airline for DS...

Page 27: ...he Cylinder as shown below 13 On each of the DuoScrubbers HP connect the 3 gray airline to the opposing Male Adapter on the Junction Box Mount for the retract airline and connect the other end to the retract elbow on the Cylinder as shown above Electrical Connections Air Panel to Controller 1 Supply 110 VAC to the retract valve on air regulation panel from the carwash controller unit CAUTION It is...

Page 28: ...y fast enough without slamming Additional fine tuning of air circuits can be achieved by using flow controls on the air valve refer to the image above Start with Flow Controls set wide open Note Too much pressure will cause improper cleaning and may cause damage to vehicles Ideally no more than 2 of foam penetration on the vehicle s side surface DuoScrubber HP Retract Regulator driver side passeng...

Page 29: ...power source Connecting Motors to Main Power 1 Run the main power line out to the DuoScrubbers HP make the wire connections to the motor wires inside the Junction Box 2 When everything is wired properly close and seal the Junction Box be cautious to not crimp down on any of the wires 3 Test to see if the DuoScrubbers HP are functioning properly by using the Controller to turn on each of the DuoScr...

Page 30: ... DuoScrubbers and make the wire connections to the motor wires inside the Junction Box 4 When everything is wired properly close and seal the Junction Box be sure to not crimp down on any of the wires 5 Test to see if the DuoScrubbers HP are functioning properly by using the Controller to turn on each of the DuoScrubbers HP 6 Reinstall the plastic Motor Covers Note The electrical connections are m...

Page 31: ...anel If the regulated pressure is too high it may cause head to stall Release pressure by turning knob counterclockwise until stalling halts Be sure that there is still enough pressure to allow the heads to rotate smoothly Cleaning heads not spinning Mechanical failure may be possible Check to see if bearings are seized up If so see replacement parts Motor control circuit breaker has tripped Reset...

Page 32: ...bber Top View Front View of DS Cleaning Pads from center of Tunnel Note Rotating with the angle of the cleaning fingers on the B Pads will help them to fan out and clean more area Exit Head Entrance Head Top View Front View of DS Cleaning Pads from center of Tunnel Note Rotating with the angle of the cleaning fingers on the B Pads will help them to fan out and clean more area Exit Head Entrance He...

Page 33: ...er 2 Base Plate Tie Bar Assembly Cylinder Assembly B Pad Cleaning Heads Feed Manifold Electrical Junction Box Mount Utility Pivot Assembly Arm Assembly Shock Assembly DuoScrubber HP Driver Side Assemblies Aluminum 111245 Powder Coated 111250 DuoScrubber HP Passenger Side Assemblies Aluminum 111246 Powder Coated 111251 Base Plate Tie Bar Assembly Cylinder Assembly Feed Manifold Motor Plate Assembly...

Page 34: ... Plate Weldment Powder Coated Base Plate Driver Side 110656 1FSTNR SH384 4 1BUMPR167 2 1FSTNR SH384 4 1FSTNR SH770 2 1BUMPR167 2 1FSTNR SH384 4 1BUMPR167 2 Base Plate Passenger Side 110673 9662 Base Plate Driver Side 110690 Base Plate Passenger Side 110689 1FSTNR SH384 4 1FSTNR SH770 2 9710 1BUMPR167 2 1FSTNR ST500 12 6 per Base Plate 1FSTNR ST500 12 6 per Base Plate ...

Page 35: ...Identification Driver Side Arm Assembly Aluminum 110660 and Powder Coated 110688 Passenger Side Arm Assembly Aluminum 110676 and Powder Coated 110686 1BERNG855 4 1FTTNG GR600 4 1FTTNG SS330 4 Aluminum 110675 Powder Coated 110684 1BSHNG364 2 Aluminum 110659 Powder Coated 110687 1FTTNG GR600 4 1FTTNG SS330 4 1BERNG855 4 1BSHNG364 2 ...

Page 36: ...to the Arm Assembly 1FSTNR HH610 1NUT LC218 1FSTNR HH648 1WASHR LC456 110671 Aluminum 110660 Powder Coated 110688 Aluminum 110661 Powder Coated 110683 See Enlarged View Below Aluminum 9673 Black 9708 1WASHR FL332 1NUT LC210 Aluminum 9663 Black 9709 10034 1FSTNR SH020 2 1WASHR LC104 2 1CLAMP285 2 10033 1NUT RG804 1WASHR FL750 See image on following page for the Feed Manifold Assembly 1FSTNR HH495 1...

Page 37: ...110677 Powder Coated 110682 1NUT LC218 See view above for assembling the Tie Bar and Cylinder to the Arm Assembly Aluminum 110677 Powder Coated 110682 Aluminum 111237 Powder Coated 111239 See image on following page for the Feed Manifold Assembly 1WASHR LC456 Aluminum 110676 Powder Coated 110686 1FSTNR SB140 110657 Aluminum 9663 Black 9709 1FSTNR HH610 Aluminum 110676 Powder Coated 110686 Aluminum...

Page 38: ... Fastener for the Tie Rod and Cylinder Assemblies shown on previous page Mount Plate Ref Note The part numbers shown for the Feed Manifold Assembly are for both Driver Side and Passenger Side DuoScrubbers HP 1WASHR LC125 2 10103 Box 1MADAP BR600 4 1FSTNR BH420 2 1WASHR LC125 2 1ELECT FS750 2 1ELECT FS176 2 1WASHR500 2 1FSTNR BH425 2 10103 Cover Fasteners Aluminum 10106 Black 10107 Note The part nu...

Page 39: ... 5470 Ph 248 349 7010 Fax 248 380 9681 33 Maintenance Parts Identification Driver Side Tie Bar Assembly 110671 Passenger Side Tie Bar Assembly 110685 110670 9698 1SPRNG180 1BERG058 2 1FSTNR SB150 2 1NUT JM084 2 110670 1FSTNR SB150 2 1SPRNG180 1NUT JM084 2 1BERG058 2 9698 ...

Page 40: ... 9681 1MANUL741 Maintenance Parts Identification Pivot Weldment Motor Plate Assembly Attaching to Pivot Weldment Aluminum 110661 Powder Coated 110683 Aluminum 110677 Powder Coated 110682 Driver Side Pivot Passenger Side Pivot Motor Plate Assembly Ref Pivot Weldment Ref 1NUT LC214 2 1FSTNR HH441 2 ...

Page 41: ... Note The Aluminum Motor Plate Assembly 111233 or 111248 is used on both Driver Side and Passenger Side DuoScrubbers HP 1FSTNR FH828 4 1FTTNG SW575 2 9688 111226 2 9687 2 9679 2 1FSTNR FH219 2 111227 2 1NOZZL MG500 6 1FSTNR HH160 8 1ORING115 2 1FSTNR SH384 8 112269 2 208 230 480VAC 112270 2 575VAC 1STEEL KY150 2 7912 2 Refer to exploded image below for the Nozzle Assembly part numbers 1NUT LC924 2...

Page 42: ...ote The Powder Coated Motor Plate Assembly 111249 and 111252 are used on both Driver Side and Passenger Side DuoScrubbers HP 111227 2 1NOZZL MG500 6 1ORING115 2 1FSTNR SH384 8 1FSTNR FH828 4 1FTTNG SW575 2 9707 111226 2 9712 2 9711 2 1FSTNR FH219 2 1FSTNR HH160 8 1STEEL KY150 2 7912 2 Refer to exploded image below for the Nozzle Assembly part numbers 1NUT LC924 2 1WASHR LC270 8 112269 2 208 230 48...

Page 43: ...ew Motor Plate Assembly Hoses and Connections 1FSTNR FH250 2 Motor Plate Asy Ref 111235 includes 1FTTNG CR333 2 1HOSE125 HP DUO MOTOR PLT FD HOSE 2 25 Ft in Length 10098 1FTTNG SW550 9679 9680 111231 includes 1FTTNG CR333 2 1HOSE125 HP DUO FEED HOSE 1 46 Ft in Length 111232 includes 1FTTNG CR333 2 1HOSE125 HP DUO CROSS HOSE 1 14 Ft in Length 1ELBOW BR387 1ELBOW BR600 3 1TEE BR923 1ELBOW BR385 ...

Page 44: ...e Parts Identification Motor Plate Assembly Utility Pivot Assembly 1CLAMP269 Aluminum 9704 Black 9713 1WASHR LC270 2 1FSTNR HH162 2 1WASHR FL332 2 1NUT LC210 2 1NUT RG436 9705 1FSTNR SH457 2 1FSTNR SB250 Note The part numbers shown for the Utility Pivot Assembly are for both Driver Side and Passenger Side DuoScrubbers HP ...

Page 45: ...rts Identification B Pad Cleaning Head and Nozzle Assembly Driver Side B Pad Cleaning Head and Nozzle Assembly Passenger Side 111230 CCW Nozzle Cover 111739 2 with Black Urethane Coating 1FSTNR HH198 8 1WASHR LC270 8 111229 CW 1FSTNR HH198 8 1WASHR LC270 8 111230 CCW 111229 CW Nozzle Cover 111739 2 with Black Urethane Coating ...

Page 46: ...681 1MANUL741 Maintenance Parts Identification Utility Supply Lines Electrical Utility Supply Lines Airlines 1ELECT CB874 96 INCH MOTOR LEAD 2 CABLE 16GA 4 CONDUCTOR Length 16 FT 1WRAP250 1 OD BLACK POLY SPIRAL WRAP Length 6 5 FT 1AIRLN165 2 Black Airline Length 3 1AIRLN300 2 Gray Airline Length 3 ...

Page 47: ...lle MI 48167 5470 Ph 248 349 7010 Fax 248 380 9681 41 Maintenance Parts Identification Motor Cover and Shaft Cover Sets Overview Motor Cover Set 111247 1PLSTC CV217 1FSTNR HK256 4 1FILTR VT750 4 Driver Side Passenger Side Motor Cover Shaft Cover 1PLSTC CV218 ...

Page 48: ...PO BOX 5470 Northville MI 48167 5470 Ph 248 349 7010 Fax 248 380 9681 1MANUL741 Maintenance Parts Identification Shaft Cover Set 110695 1PLSTC CV205 4 1FSTNR HH027 16 1WASHR FL332 40 1WASHR LC125 40 40 1FSTNR HH045 24 1PLSTC CV200 4 ...

Page 49: ...DAP BR600 1 4 MNPT TO 1 4 1AIRLN300 0 7292 FT 1GAUGE500 3 pieces 1AIRLN495 0 4583 FT 1TEE PL706 1ELBOW PL666 1 4 MNPT TO 1 4 Tube 3699 1ELBOW PL666 1 4 MNPT TO 1 4 Tube 1AIRLN440 0 6666 FT 1FSTNR HH081 2 1WASHR LC125 2 1MADAP BR600 1 4 MNPT TO 1 4 1DECAL MF325 PASSENGER SIDE 1DECAL MF045 DRIVER SIDE 1DECAL MF409 RETRACT 1VALVE PN531 2 1REDUC ST111 2 Mount Brackets 2529 3 pieces Fasteners 1FSTNR SH...

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